Reversible ratchet head assembly

Information

  • Patent Grant
  • 6568298
  • Patent Number
    6,568,298
  • Date Filed
    Tuesday, May 22, 2001
    23 years ago
  • Date Issued
    Tuesday, May 27, 2003
    21 years ago
  • Inventors
  • Examiners
    • Meislin; D. S.
    Agents
    • Senniger, Powers, Leavitt & Roedel
Abstract
A reversible ratchet head assembly includes a reversal actuator which is received in an opening in an output shaft assembly of a tool. The output shaft assembly carries a pawl which pivots on the output shaft assembly between two positions, one permitting driven rotation of an output shaft of the output assembly in a clockwise direction, and the other permitting driven rotation in a counterclockwise direction. In each position, the pawl permits the tool to be turned in the direction opposite the driven direction for ratcheting operation of the tool. When the direction of rotation is reversed in a powered tool, the reversal actuator moves relative to the output shaft assembly and engages the pawl to automatically switch the pawl from one position to the other. The reversal actuator has two spring-biased fingers which alternatively engage the pawl to move it into one position or the other. The ratchet assembly may also be applied to tools which rely on manual reversal of the pawl.
Description




BACKGROUND OF THE INVENTION




This invention relates generally to ratchet mechanisms and more particularly to a reversible ratchet head assembly.




Reversing ratchet mechanisms are widely employed in both hand and powered tools. Some tools employ a combination of powered and manual operation. In those tools, for manual operation, a ratchet mechanism is used so that the tool works like a conventional manual ratchet tool. All ratcheting mechanisms use a pawl engageable with ratchet teeth to fix the tool and an output shaft together for conjoint rotation in one direction and to permit relative rotation of the tool relative to the output shaft in another, opposite direction. The direction in which relative rotation is permitted and prevented can be reversed by changing the position of the pawl. Reversal is typically achieved in hand tools, and also in many powered tools, by turning a knob to move the pawl to a different position. Conventionally, the direction the knob is turned is opposite to the direction in which the output shaft will be driven when the tool is used. Thus, there can be some confusion for the operator as to which way to turn the knob because the knob is turned in the direction opposite the direction of the desired driving rotation of the output shaft. An example of a powered tool having such a ratchet reversing mechanism is shown in U.S. Pat. No. 3,529,498. The tool shown in this patent uses an oscillating yoke connected to an output shaft through the pawl.




Certain powered tools reverse the direction of the pawl automatically when the direction of the motor is reversed. An example of such an automatic ratchet reversing mechanism is shown in my U.S. Pat. No. 5,562,015, the disclosure of which is incorporated herein by reference. My prior tool is of the type which permits manual ratcheting operation of the tool when the resistive torque of the fastener being tightened or loosened is greater than can be overcome by the motor. The tool can be turned manually to supply a greater torque to the fastener to overcome its resistence. The position of the pawl is changed by axial movement of a pawl reverser gear (


25


) which briefly engages a pawl (


35


) to toggle it from one position to another. The axial movement of the pawl reverser gear is actuated by a change in direction of the motor and the direction in which the pawl is toggled is controlled by the direction of rotation of the motor. The different positions of the pawl permit driven rotation in different directions during manual operation of the tool. The operation of this tool has been most satisfactory. However, the reversing mechanism does require some space within the housing to allow for axial movement of the pawl reverser gear. Accordingly, it would be desirable to have an automatic reversing mechanism of a more compact configuration.




SUMMARY OF THE INVENTION




Among the several objects and features of the invention may be noted the provision of a reversible ratcheting head assembly which is compact in construction; the provision of such a reversible ratcheting head assembly which is capable of operation at higher speeds; the provision of such a reversible ratcheting head assembly which can be directly driven by a motor; the provision of such a reversible ratcheting head assembly which clearly indicates to the operator the direction of driven rotation upon changeover of the direction of driven rotation; and the provision of a ratcheting head assembly which is economical to manufacture and easy to use.




Further among the several objects and features of the present invention may be noted the provision of a powered tool having the features set forth above.




Generally, a reversible ratchet head assembly comprises a head and ratchet teeth disposed internally of the head. A reversal actuator mounted for rotation in the housing is attached to an output shaft assembly in the head for rotation of the reversal actuator relative to the output shaft assembly. The output shaft assembly further comprises a ratchet pawl pivotally mounted on the output shaft assembly and engageable with the ratchet teeth on the head. The pawl is pivotable between a first position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in a first direction and to permit relative rotation between the output shaft assembly and the head in a second direction, and a second position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in the second direction and to permit relative rotation between the output shaft assembly and the head in the first direction. The reversal actuator is constructed to engage the pawl upon rotation of the reversal actuator relative to the output shaft assembly in the first direction to move the pawl to the first position and constructed to engage the pawl upon rotation of the reversal actuator relative to the output shaft assembly in the second direction to move the pawl to the second position.




In another aspect of the present invention, a powered tool capable of operating as a manual ratchet tool generally comprises a housing including a head and ratchet teeth disposed internally of the head, and a reversible motor in the housing. A reversal actuator mounted in the housing is operatively connected to the motor to be driven in rotation by the motor. An output shaft assembly generally in the head of the housing is attached to the reversal actuator for rotation of the reversal actuator relative to the output shaft assembly in a first direction over an arc and for conjoint rotation with the reversal actuator in the first direction after rotation over the arc in the first direction, and for rotation of the reversal actuator relative to the output shaft assembly in a second direction opposite the first direction over the arc and for conjoint rotation with the reversal actuator in the second direction after rotation over the arc in the second direction. Thus, the attachment of the output shaft assembly to the reversal actuator allows rotation of the reversal actuator relative to the output shaft assembly over the arc to occur upon reversal of the motor. The output shaft assembly further comprises a ratchet pawl pivotally mounted on the output shaft assembly and engageable with the ratchet teeth on the head. The pawl is pivotable between a first position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in one direction and permit relative rotation between the output shaft assembly and the head in another direction opposite said one direction, and a second position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in said other direction and to permit relative rotation between the output shaft assembly and the head in said one direction thereby to permit manual ratcheting operation of the tool. The reversal actuator is adapted to engage the pawl for pushing the pawl between said first and second positions upon relative rotation between the output shaft assembly and the reversal actuator whereby manual ratcheting is automatically reversed upon reversal of the motor.




Other objects and features of the present invention will be in part apparent and in part point out hereinafter.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a fragmentary side elevational view of a powered tool of the present invention showing a ratchet head assembly of the tool in section;





FIG. 2

is an exploded perspective view of the ratchet head assembly;





FIG. 3

is a fragmentary section taken in the plane including line


3





3


of FIG.


1


and showing a pawl in a first position;





FIG. 4

is the section of

FIG. 3

showing the pawl in a second position; and





FIG. 5

is a side elevational view of the powered tool.











Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.




DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring now to the drawings and in particular to

FIGS. 1 and 5

, a powered wrench


10


of the present invention is shown to comprise a housing


12


including a head


14


, a body


16


and a collar


18


interconnecting the head and body (the reference numbers designating their subjects generally). The head


14


is shown as a piece separate from the body


16


, but could be formed as one piece with the body (i.e., without the collar


18


). Moreover, the head itself could be formed of several pieces attached together. A cap


20


closes a lubrication opening in the head


14


. The wrench


10


illustrated in the drawings is a pneumatic wrench having a reversible air motor


22


located within the body


16


. The motor


22


is actuated by a lever


23


connected to a reversing valve (not shown) within the wrench


10


. Examples of such reversing valves are shown in U.S. Pat. No. 5,423,350 and my co-pending U.S. application Ser. No. 60/111,184, filed Dec. 7, 1998, the disclosure of which is incorporated herein by reference. A drive shaft


24


connected to the motor


22


for rotation by the motor has a first bevel gear


26


at its upper end. The first bevel gear and shaft are received in a bearing


28


at the upper end. It is to be understood that although a tool having a pneumatic motor


22


is shown, a tool may have other types of motors, such as an electric motor (battery powered or otherwise) or a hydraulic motor, without departing from the scope of the present invention.




A reversible ratchet assembly of the wrench


10


comprises the hollow head


14


of the housing


12


, and further includes a ratchet gear ring


30


fixedly mounted on the inside of the head by a set screw


32


. The ratchet gear ring


30


is formed as a separate piece and inserted into the head


14


, but could be formed in other ways such as by machining the teeth into the material of the head. A reversal actuator generally indicated at


34


comprises a shaft


36


and a second bevel gear


38


affixed to the shaft by a key


40


. The shaft


36


is received in a bearing


42


mounted in the head


14


for rotation of the reversal actuator


34


about the longitudinal axis of the shaft. The second bevel gear


38


extends radially outwardly from the shaft


36


and has an arcuate groove


44


on its outer face (see FIG.


2


). The second bevel gear


38


is enmeshed with the first bevel gear


26


of the drive shaft


24


such that the reversal actuator


34


is directly driven by the drive shaft. The end of the shaft


36


opposite the bearing


42


is received in an opening


46


in an output shaft assembly (indicated generally at


48


) and is concentric with the output shaft assembly. The shaft


36


has two radial bores


36


A,


36


B which are axially separate from each other and which are angularly offset at an angle of about 100°. Referring to

FIGS. 2 and 3

, reversing fingers (designated


50


A,


50


B, respectively) are received in respective ones of the radial bores


36


A,


36


B and project outwardly from the bores. Springs


52


A,


52


B received in the radial bores


36


A,


36


B bear at one end against the output shaft assembly


48


within the opening


46


and against respective reversing fingers


50


A,


50


B at the other end to bias the fingers to project radially outwardly from the radial bores. Each radial bore


36


A,


36


B has been counterbored so that a shoulder formed on one end of each reversing finger


50


A,


50


B engages the output shaft assembly


48


within the radial bore to hold the finger in the bore.




The output shaft assembly


48


includes an output shaft


54


projecting outwardly from the head


14


and constructed to receive attachments, such as a socket (not shown), for driving rotation of the attachment. In the illustrated embodiment, the output shaft


54


has a conventional ball and spring retention unit


56


for releasably holding the attachment on the output shaft. The output shaft assembly


48


has a wide base


58


located in the head


14


and an arcuate slot


58


A on one side thereof receiving a ratchet pawl


60


. The pawl is pivotally mounted on the base


58


in the arcuate slot


58


A by a pin


62


which permits the pawl


60


to pivot relative to the base on the pin about an axis which is parallel to an axis of rotation of the output shaft assembly


48


. The pawl


60


is elongate and has ratchet teeth formed in its opposite longitudinal ends. The teeth at the opposite ends of the pawl


60


are alternatively engageable with the teeth of the ratchet gear ring


30


by pivoting of the pawl on the pin


62


to interconnect the output shaft assembly


48


and the ratchet gear ring for manual ratcheting operation of the wrench


10


in different directions, as will be described below. The pin


62


extends out of the arcuate slot


58


A through the base


58


on an inner face of the base and into the arcuate groove


44


in the second bevel gear


38


of the reversal actuator


34


. The pin


62


and groove


44


are the only structures in the illustrated embodiment which interconnect the reversal actuator


34


and the output shaft assembly


48


to positively limit their relative rotation. However, different configurations (not shown) for interconnection of the reversal actuator


34


and output shaft assembly


48


are possible without departing from the scope of the invention. For instance, a second pin associated with the output shaft assembly and a second arcuate groove associated with the second bevel gear could be provided for additional strength. Moreover, a pin or pins could be associated with the reversal actuator and a groove or grooves with the output shaft assembly. The pin might also be formed integrally (e.g., as a tab) with either the output shaft assembly or reversal actuator without departing from the scope of the present invention.




The opening


46


in the output shaft assembly


48


which receives the shaft


36


of the reversal actuator


34


also opens into the arcuate slot


58


A in the base


58


of the output shaft assembly. The shaft


36


is partially exposed in the arcuate slot


58


A proximately to the pawl


60


. A flat


36


C formed on the shaft provides clearance for pivoting of the pawl


60


and turning of the shaft. In addition, the reversing fingers


50


A,


50


B of the reversal actuator


34


project out of their radial bores


36


A,


36


B into the arcuate slot


58


A. The reversing fingers


50


A,


50


B are alternately engageable with the pawl


60


upon relative rotation between the reversal actuator


34


and output shaft assembly


48


to pivot the pawl on the pin


62


. The shaft


36


is also initially engageable with the pawl near the edges of the flat


36


C to positively force the teeth of the pawl out of engagement with the ratchet gear ring


30


. Two cutouts


64


A,


64


B (

FIG. 3

) at the bottom of the arcuate slot


58


A are capable of receiving respective ones of the reversing fingers


50


A,


50


B, and provide the room for the full range of motion of the fingers. As will be apparent from the description of the operation hereinafter, the reversing fingers


50


A,


50


B pivot the pawl


60


upon reversal of the motor


22


so that the direction of ratcheting is automatically changed when the motor is reversed.




A cover


66


received in the head


14


overlies the base


58


of the output shaft assembly


48


and has an opening through which the output shaft


54


projects out of the head. The cover


66


, output shaft assembly


48


and reversal actuator


34


are held in the head


14


by a snap ring


68


received in an annular groove


70


in the head. The cover


66


also holds a pair of releasable locking balls


72


A,


72


B and associated springs


74


A,


74


B in respective holes


76


A,


76


B through the base


58


of the output shaft assembly


48


. The springs


74


A,


74


B engage the cover


66


at the outer face of the base


58


and bias their corresponding balls


72


A,


72


B out of the holes


76


A,


76


B at the inner face of the base against the outer face of second bevel gear


38


. Four recesses (designated


78


A-


78


D, respectively) formed in the outer face of the second bevel gear


38


are capable of receiving the balls


72


A,


72


B to releasably lock the reversal actuator


34


and output shaft assembly together in two selected positions. However, the bias of the springs


74


A,


74


B can be overcome to lift the balls


72


A,


72


B out of the recesses to permit relative rotation of the reversal actuator


34


within the output shaft assembly base


58


to toggle the pawl


60


.




Having described the construction of the powered wrench


10


, its operation will now be described with particular reference to

FIGS. 3 and 4

.

FIG. 3

shows the relative configuration of the reversal actuator


34


and output shaft assembly


48


when the wrench


10


is operating to turn the output shaft assembly in a clockwise direction. The reversing finger


50


A engages the pawl


60


to the right of the pin


62


, resiliently biasing the right end of the pawl against the ratchet gear ring


30


in a first position. The pin


62


engages the reversal actuator


34


in the right end of the arcuate groove


44


so that driven clockwise rotation of the reversal actuator pulls the pin, and hence the output shaft assembly


48


, in conjoint clockwise rotation. Engagement of the right end of the pawl


60


with the ratchet gear ring


30


permits clockwise rotation of the output shaft assembly


48


within the head


14


, but prevents counterclockwise rotation. If the torque capacity of the motor


22


is exceeded and manual operation is desired, the housing


12


including the head


14


can be turned clockwise to continue clockwise turning of the output shaft assembly


48


. Clockwise movement of the head


14


will drive the teeth of the ratchet gear ring


30


into gripping engagement with the teeth on the right end of the pawl


60


so that the pawl holds the head and output shaft assembly


48


together for conjoint rotation in the clockwise direction.




Conventional ratcheting operation is also permitted, allowing the fastener (not shown) to be turned by an oscillating motion of the housing


12


in the fashion of a manual ratchet tool. Rotation of the head


14


in a counterclockwise direction results in the pawl


60


pivoting on the pin


62


in a counterclockwise direction to release the interconnection of the output shaft assembly


48


and the head so that the housing


12


can be turned counterclockwise without turning the output shaft assembly. The reversing finger


50


A engaging the pawl


60


continuously biases, by operation of the spring


52


A, the pawl toward engagement with the ratchet gear ring


30


so that ratcheting engagement is maintained. The locking balls


72


A,


72


B are received in the recesses


78


A,


78


C of the second bevel gear


38


of the reversal actuator


34


in the

FIG. 3

position. The locking balls


72


A,


72


B hold the reversal actuator


34


together with the output shaft assembly


48


when the housing


12


is being turned counterclockwise so that the reversing finger


50


A maintains its position for biasing the pawl


60


into engagement with the ratchet gear ring


30


. Relative motion between the reversal actuator


34


and the output shaft assembly


48


when torque is released by counterclockwise movement of the housing


12


could cause the pawl


60


to pivot in such a fashion as to jam the wrench


10


or otherwise cause improper operation of the ratchet head assembly.




It will be readily apparent that when the reversal actuator


34


and output shaft assembly


48


are in the configuration shown in

FIG. 4

, the wrench housing


12


may be used to drive the output shaft


54


in a counterclockwise direction. Independent rotation of the head


14


relative to the output shaft assembly


48


is now permitted in the clockwise direction for manual ratcheting operation of the wrench


10


. In the

FIG. 4

configuration, the reversing finger


50


B now engages the pawl


60


to pivot the left end of the pawl into engagement with the ratchet gear ring


30


in a second position. The locking balls


72


A,


72


B are now received in the recesses


78


B,


78


D of the reversal actuator


34


to hold the reversal actuator and output shaft assembly


48


against relative rotation.




Changeover from the driven clockwise rotation of the output shaft assembly


48


illustrated in

FIG. 3

to the driven counterclockwise rotation driven in

FIG. 4

occurs automatically upon reversal of the motor


22


. Rotation of the reversal actuator


34


in a counterclockwise direction by operation of the motor


22


has sufficient torque to force the locking balls


72


A,


72


B out of the recesses


78


A,


78


C in the second bevel gear


38


so that the reversal actuator may turn relative to the output shaft assembly


48


. Relative rotation is also permitted by the arcuate groove


44


in the second bevel gear


38


which moves counterclockwise under the pin


62


. The extent of relative rotation of the reversal actuator


34


relative to the output shaft assembly


48


is limited to the arc of the groove


44


. Once the left end of the groove


44


contacts the pin


62


(as in FIG.


4


), continued counterclockwise rotation of the reversal actuator


34


results in conjoint counterclockwise rotation of the output shaft assembly


48


. At the same time the left end of the groove


44


engages the pin


62


, the balls


72


A,


72


B fall into the recesses


78


B,


78


D to releasably lock the reversal actuator


34


and the output shaft assembly


48


against inadvertent relative rotation.




As the reversal actuator


34


moves counterclockwise from the

FIG. 3

configuration, the reversing finger


50


A engaging the pawl


60


moves counterclockwise out of engagement with the pawl and into the cutout


64


A (see FIG.


4


). Simultaneously, the reversing finger


50


B moves out of its cutout


64


B and into engagement with the left end of the pawl


60


. Just before the finger


50


B engages the pawl


60


, the shaft


36


engages the pawl at the left edge of the flat


36


C. The shaft provides a strong force to push the pawl


60


out of engagement with the teeth of the ratchet gear ring


30


. It is envisioned that either the fingers


50


A,


50


B alone or the shaft


36


alone could be used to reverse the pawl. However, if only the shaft is used, some other structure (not shown) to resiliently bias the pawl


60


into engagement with the ratchet gear ring would be needed. Continued counterclockwise movement of the reversing finger


50


B pivots the pawl


60


in a counterclockwise direction on the pin


62


so that the teeth on the left end of the pawl engage the teeth of the ratchet gear ring


30


. The reversing finger


50


B now resiliently biases the left end of the pawl


60


into engagement with the ratchet gear ring


30


in the same way as the reversing finger


50


A did in the

FIG. 3

configuration.




It will be readily apparent from the foregoing description how the pawl


60


will be automatically reversed back to the

FIG. 3

configuration for clockwise driven rotation from the configuration of FIG.


4


. Accordingly, no further description will be provided.




In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.




When introducing elements of the present invention or the preferred embodiment(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.




As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. In addition to the different embodiments described above, at least three other variants (not shown) within the scope of the present invention are envisioned. A tool which is entirely straight (e.g., a ratcheting screwdriver) could be constructed, so that no right angle transmission of the motor rotation would be necessary. In that event, the reversal actuator could be part of the output shaft and not a distinct element. The ratchet head assembly could also be incorporated into a conventional oscillating yoke ratchet tool. The yoke would replace the fixed ratchet ring


30


of the illustrated embodiment for engagement with the pawl to drive rotation of the output shaft assembly. The reversal actuator would not be connected to the motor at all, but would instead extend outward to a knob which could be manually turned to achieve reversal of the tool. The ratchet head assembly is readily applicable to a totally manual tool (i.e., having no motor). The reversal actuator would be connected to a knob to change direction of operation of the tool. The ratchet gear ring would be fixed within the head of the tool, substantially as in the illustrated embodiment. The construction of the ratchet assembly permits the knob to be turned to position the pawl for driven rotation in the same direction as the knob is turned. In other words, when the knob is turned clockwise, the operator immediately knows that driven rotation will be in the clockwise direction and vice versa.



Claims
  • 1. A powered tool capable of operating as a manual ratchet tool, the powered tool comprising:a housing including a head and ratchet teeth disposed internally of the head; a reversible motor in the housing; a reversal actuator mounted in the housing and operatively connected to the motor to be driven in rotation by the motor; an output shaft assembly generally in the head of the housing, the output shaft assembly being attached to the reversal actuator for rotation of the reversal actuator relative to the output shaft assembly in a first direction over an arc and for conjoint rotation with the reversal actuator in the first direction after rotation over the arc in the first direction, and for rotation of the reversal actuator relative to the output shaft assembly in a second direction opposite the first direction over the arc and for conjoint rotation with the reversal actuator in the second direction after rotation over the arc in the second direction, whereby the attachment of the output shaft assembly to the reversal actuator allows rotation of the reversal actuator relative to the output shaft assembly over the arc to occur upon reversal of the motor, the output shaft assembly further comprising a ratchet pawl pivotally mounted on the output shaft assembly and engageable with the ratchet teeth on the head, the pawl being pivotable between a first position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in one direction and permit relative rotation between the output shaft assembly and the head in another direction opposite said one direction, and a second position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in said other direction and to permit relative rotation between the output shaft assembly and the head in said one direction thereby to permit manual ratcheting operation of the tool; the reversal actuator being adapted to engage the pawl for pushing the pawl between said first and second positions upon relative rotation between the output shaft assembly and the reversal actuator whereby manual ratcheting is automatically reversed upon reversal of the motor.
  • 2. A powered tool as set forth in claim 1 wherein the reversal actuator comprises a first finger engageable with the pawl for pushing the pawl from the first position to the second position upon rotation of the reversal actuator relative to the output shaft assembly in the first direction, and a second finger engageable with the pawl for pushing the pawl from said second position to said first position upon rotation of the reversal actuator relative to the output assembly in the second direction.
  • 3. A powered tool as set forth in claim 2 wherein the reversal actuator further comprises a radial bore in the reversal actuator for each of the first and second fingers, the first and second fingers being received in respective radial bores, the reversal actuator further including springs in each of the radial bores for biasing the first and second fingers outwardly of the bores.
  • 4. A powered tool as set forth in claim 3 wherein the reversal actuator comprises a shaft having the first and second radial bores therein, the shaft being disposed relative to the pawl whereby the shaft engages the pawl upon relative rotation of the reversal actuator and the output shaft assembly to disengage the pawl from the ratchet teeth.
  • 5. A powered tool as set forth in claim 1 wherein one of the reversal actuator and the output shaft assembly has an arcuate groove therein, and the other of the reversal actuator and output shaft assembly has a pin affixed thereto and received in the arcuate groove for attachment of the output shaft assembly to the reversal actuator.
  • 6. A powered tool as set forth in claim 5 wherein the pin is affixed to the output shaft assembly and the arcuate groove is in the reversal actuator, the ratchet pawl being pivotally mounted on the pin.
  • 7. A powered tool as set forth in claim 1 further comprising a resilient, yieldable lock adapted to interconnect the output shaft assembly and the reversal actuator to inhibit relative rotation between the output shaft assembly and the reversal actuator unless the motor is reversed.
  • 8. A powered tool as set forth in claim 7 wherein the lock comprises a ball and a spring disposed in a first receptacle associated with the output shaft assembly, the spring biasing the ball outwardly of the first receptacle, the ball being receivable in a second receptacle in the reversal actuator when the first and second receptacles are aligned for yieldably resisting relative rotation of the output shaft assembly and the reversal actuator.
  • 9. A powered tool as set forth in claim 8 wherein the lock comprises a third receptacle in the reversal actuator, the ball being receivable in the third receptacle when the first and third receptacles are aligned for yieldably resisting relative rotation of the output shaft assembly and the reversal actuator.
  • 10. A powered tool as set forth in claim 1 further comprising a drive shaft connected to the motor for rotation by the motor, the drive shaft being in direct driving engagement with the reversal actuator.
  • 11. A powered tool as set forth in claim 1 wherein the reversal actuator comprises a shaft disposed relative to the pawl whereby the shaft engages the pawl upon relative rotation of the reversal actuator and the output shaft assembly to disengage the pawl from the ratchet teeth.
  • 12. A reversible ratchet head assembly comprising:a head and ratchet teeth disposed internally of the head; a reversal actuator mounted for rotation in the housing; an output shaft assembly in the head, the output shaft assembly being attached to the reversal actuator for rotation of the reversal actuator relative to the output shaft assembly, the output shaft assembly further comprising a ratchet pawl pivotally mounted on the output shaft assembly and engageable with the ratchet teeth on the head, the pawl being pivotable between a first position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in a first direction and to permit relative rotation between the output shaft assembly and the head in a second direction, and a second position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in the second direction and to permit relative rotation between the output shaft assembly and the head in the first direction; the reversal actuator being constructed to engage the pawl upon rotation of the reversal actuator relative to the output shaft assembly in the first direction to move the pawl to the first position and constructed to engage the pawl upon rotation of the reversal actuator relative to the output shaft assembly in the second direction to move the pawl to the second position, the reversal actuator comprising a first finger adapted to project radially outwardly from the reversal actuator for engaging the pawl to move the pawl to the first position upon rotation of the reversal actuator relative to the output shaft assembly in the first direction, and a second finger adapted to project radially outwardly from the reversal actuator for engaging the pawl to move the pawl to the second position upon rotation of the reversal actuator relative to the output shaft assembly in the second direction.
  • 13. A reversible ratchet head assembly as set forth in claim 12 wherein the reversal actuator has a first radial bore receiving the first finger therein and a second radial bore receiving the second finger therein, the reversal actuator further comprising a first spring in the first bore biasing the first finger outwardly from the first bore and a second spring in the second bore biasing the second finger outwardly from the second bore.
  • 14. A powered tool as set forth in claim 13 wherein the reversal actuator comprises a shaft having the first and second radial bores therein, the shaft being disposed relative to the pawl whereby the shaft engages the pawl upon relative rotation of the reversal actuator and the output shaft assembly to disengage the pawl from the ratchet teeth.
  • 15. A reversible ratchet head assembly as set forth in claim 12 further comprising a resilient, yieldable lock adapted to interconnect the output shaft assembly and the reversal actuator to inhibit relative rotation between the output shaft assembly and the reversal actuator upon relative movement of the head and the output shaft assembly.
  • 16. A reversible ratchet head assembly as set forth in claim 15 wherein the lock comprises a ball and a spring disposed in a first receptacle associated with the output shaft assembly, the spring biasing the ball outwardly of the first receptacle, the ball being receivable in a second receptacle in the reversal actuator when the first and second receptacles are aligned with the pawl in the first position for yieldably resisting relative rotation of the output shaft assembly and the reversal actuator.
  • 17. A reversible ratchet head assembly as set forth in claim 16 wherein the lock comprises a third receptacle in the reversal actuator, the ball being receivable in the third receptacle when the first and third receptacles are aligned with the pawl in the second position for yieldably resisting relative rotation of the output shaft assembly and the reversal actuator.
  • 18. A reversible ratchet head assembly comprising:a head and ratchet teeth disposed internally of the head; a reversal actuator mounted for rotation in the head; an output shaft assembly in the head, the output shaft assembly being attached to the reversal actuator for rotation of the reversal actuator relative to the output shaft assembly, the output shaft assembly further comprising a ratchet pawl pivotally mounted on the output shaft assembly and engageable with the ratchet teeth on the head, the pawl being pivotable between a first position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in a first direction and to permit relative rotation between the output shaft assembly and the head in a second direction, and a second position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in the second direction and to permit relative rotation between the output shaft assembly and the head in the first direction; the reversal actuator being constructed to engage the pawl upon rotation of the reversal actuator relative to the output shaft assembly in the first direction to move the pawl to the first position and constructed to engage the pawl upon rotation of the reversal actuator relative to the output shaft assembly in the second direction to move the pawl to the second position; the reversal actuator comprising a shaft on which the reversal actuator rotates relative to the output shaft assembly, the shaft being disposed relative to the pawl whereby the shaft engages the pawl upon relative rotation of the reversal actuator and the output shaft assembly to disengage the pawl from the ratchet teeth.
  • 19. A reversible ratchet head assembly comprising:a head and ratchet teeth disposed internally of the head; a reversal actuator mounted for rotation in the head; an output shaft assembly in the head, the output shaft assembly being attached to the reversal actuator for rotation of the reversal actuator relative to the output shaft assembly, the output shaft assembly further comprising a ratchet pawl pivotally mounted on the output shaft assembly and engageable with the ratchet teeth on the head, the pawl being pivotable between a first position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in a first direction and to permit relative rotation between the output shaft assembly and the head in a second direction, and a second position in which the pawl engages the ratchet teeth to hold the output shaft assembly and head together for conjoint rotation in the second direction and to permit relative rotation between the output shaft assembly and the head in the first direction; the reversal actuator being constructed to engage the pawl upon rotation of the reversal actuator relative to the output shaft assembly in the first direction to move the pawl to the first position and constructed to engage the pawl upon rotation of the reversal actuator relative to the output shaft assembly in the second direction to move the pawl to the second position; a groove associated with one of the reversal actuator and output shaft assembly, and a projecting member associated with the other of the reversal actuator and output shaft assembly, the projecting member being received in the groove, the projecting member being movable in the groove between ends thereof to permit relative rotation of the reversal actuator and output shaft assembly, the projecting member interengaging the reversal actuator and output shaft assembly at ends of the groove for conjoint rotation of the reversal actuator and output shaft assembly.
  • 20. A reversible ratchet head assembly as set forth in claim 19 in combination with a powered tool, the powered tool comprising a housing, a reversible motor in the housing and operatively connected to the reversal actuator for driving rotation thereof, the reversal actuator moving relative to the output shaft assembly upon reversal of direction of the motor.
PCT Information
Filing Document Filing Date Country Kind
PCT/US99/28057 WO 00
Publishing Document Publishing Date Country Kind
WO00/32358 6/8/2000 WO A
US Referenced Citations (7)
Number Name Date Kind
3233481 Bacon Feb 1966 A
3529498 Northcutt Sep 1970 A
4528873 Lee Jul 1985 A
4532832 Christensen Aug 1985 A
4974475 Lord et al. Dec 1990 A
5231901 Putney et al. Aug 1993 A
5562015 Zinck Oct 1996 A
Non-Patent Literature Citations (2)
Entry
International Search Report, PCT/US99/28057, Jun. 8, 2000.
International Search Report, PCT/US00/24229, Jan. 16, 2001.
Provisional Applications (1)
Number Date Country
60/109429 Nov 1998 US