Reversible, variable displacement compressor

Information

  • Patent Grant
  • 6190137
  • Patent Number
    6,190,137
  • Date Filed
    Friday, September 24, 1999
    25 years ago
  • Date Issued
    Tuesday, February 20, 2001
    23 years ago
Abstract
A reciprocating piston compressor having at least one cylinder, a reciprocable piston disposed in the cylinder, a crankshaft rotatable in both a forward and a reverse direction, the crankshaft having a cylindrical eccentric portion, a latching member pivotally engaged with the crankshaft, a cam disposed about the crankshaft eccentric portion, the piston operatively connected to the cam, and a spring connected to one of the cam and the crankshaft, the position of the latching member influenced by the spring. The cam is rotatable about the crankshaft eccentric portion between a first cam position corresponding to a first piston stroke length during forward rotation of the crankshaft, and a second cam position corresponding to a second piston stroke length during reverse rotation of the crankshaft. In one of the first and second cam positions, the cam is rotatably locked to the crankshaft eccentric portion by the latching member.
Description




BACKGROUND OF THE INVENTION




The present invention pertains to reversible reciprocating piston machines, and particularly to reversible reciprocating piston compressors.




Reciprocating piston compressors, such as the compressor disclosed in U.S. Pat. No. 5,281,110, which is assigned to the present assignee, the disclosure of which is incorporated herein by reference, are generally of fixed displacement and powered by an rotating driving source which operates in a single direction. Also known in the art are reversible reciprocating piston compressors in which a piston has a first stroke length when driven by a crankshaft rotating in a first, forward direction, and a second stroke length when driven by the crankshaft rotating in a second, reverse direction, through use of an eccentric cam which rotates relative to the crankshaft between stops thereon corresponding to first and second angular cam positions which, in turn, correspond to the first and second stroke lengths. These reversible compressors provide the advantage of having one displacement when the crankshaft is rotated in the forward direction, and another displacement when the crankshaft is rotated in the reverse direction. Typical variable stroke, reversible drive compressors, however, do not provide means for positively maintaining the cam in the angular position corresponding to the greater stroke length during rotation of the crankshaft. If the cam is not continually maintained in this angular position during crankshaft rotation, the reexpansion of gas in the cylinder after the piston reaches top-dead-center (TDC) may force the piston away from its TDC position at such a speed that the cam may rotate relative to the crankshaft, separating the cam and crankshaft stops. The separation of these stops result in their subsequently slamming together as the rotating crankshaft catches up to the cam, causing considerable component stresses, adversely affecting durability, and producing undesirable noise.




U.S. patent application Ser. No. 09/099,013, filed Jun. 17, 1998, now U.S. Pat. No. 5,951,261, which is also assigned to the present assignee, the disclosure of which is also incorporated herein by reference, provides a means of preventing separation of the cam and crankshaft stops by locking the cam to the crankshaft in a particular angular position when the crankshaft rotates in one of two directions. According to that disclosure, under the influence of centrifugal force, a latching member comprising a pin is slidably extended from a radial bore provided in the eccentric crankpin into engagement with a mating bore provided in the cam. While locking the crankshaft and cam together, the latching pin is subjected to substantial shear forces which may lead to partial or complete failure of the pin. A more durable means for locking the cam and crankshaft stops together, to prevent their separation upon the reexpansion of gas in the cylinder after the piston reaches TDC is desirable.




SUMMARY OF THE INVENTION




The present invention addresses the durability concerns associated with the latching pin of the above-mentioned previous reversible, variable displacement compressor. Unlike that latching pin, which is longitudinally extended between the eccentric crankpin and cam interface, and subjected to substantial shear stresses during compressor operation to prevent separation of the cam and crankshaft stops, the present invention provides a latching member which is pivoted into its operative position. The pivoting latching member of the present invention is subjected to compressive stresses in preventing such separation, thereby providing a locking means of improved durability.




The present invention provides a reciprocating piston compressor including at least one cylinder, a reciprocable piston disposed in the cylinder, a crankshaft rotatable in both a forward and a reverse direction and having a cylindrical eccentric portion, a latching member pivotally engaged with the crankshaft, a cam disposed about the crankshaft eccentric portion, the piston operatively connected to the cam, and a spring connected to one of the cam and the crankshaft, the position of the latching member influenced by the spring. The cam is rotatable about the crankshaft eccentric portion between a first cam position corresponding to a first piston stroke length during forward rotation of the crankshaft, and a second cam position corresponding to a second piston stroke length during reverse rotation of the crankshaft. In one of the first and second cam positions, the cam is rotatably locked to the crankshaft eccentric portion by the latching member.




The present invention also provides a reciprocating piston compressor including at least one cylinder, a reciprocable piston disposed in the cylinder, a crankshaft rotatable in both a forward and a reverse direction and having a cylindrical eccentric portion, a latching member, and a cam disposed about the crankshaft eccentric portion, the piston operatively connected to the cam. The cam is rotatable about the crankshaft eccentric portion between a first cam position corresponding to a first piston stroke length during forward rotation of the crankshaft, and a second cam position corresponding to a second piston stroke length during reverse rotation of the crankshaft. Means are provided for placing the latching member under compression between the cam and the crankshaft in one of the first and second cam positions, thereby rotatably locking the cam to the crankshaft.











BRIEF DESCRIPTION OF THE DRAWINGS




The above mentioned and other features and objects of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:





FIG. 1

is a sectional side view showing an embodiment of a compressor according to the present invention;





FIG. 2A

is a side view of the crankshaft of the compressor of

FIG. 1

;





FIG. 2B

is an end view of the crankshaft of

FIG. 2A

;





FIG. 3A

is a first end view of an embodiment of a cam assembly according to the present invention;





FIG. 3B

is a side view of the cam assembly of

FIG. 3A

;





FIG. 3C

is a second, opposite end view of the cam assembly of

FIG. 3A

;





FIG. 3D

is a perspective view of the cam assembly of

FIGS. 3A-3C

;





FIG. 4

is an enlarged, fragmentary side view of the crankshaft of

FIG. 2A

with the cam assembly of

FIG. 3

attached thereto;





FIG. 5

is an exploded, perspective view of the crankshaft and cam assembly of

FIG. 4

;





FIG. 6

is a perspective view of an embodiment of a latch member according to the present invention;





FIG. 7

is a perspective view of an embodiment of a leaf spring by which the latch member of

FIG. 6

is biased into an unlatched position;





FIG. 8A

is a sectional end view of the crankshaft and cam assembly of

FIG. 4

along the line


8





8


thereof, showing the cam assembly in a first angular position relative to the crankshaft, the crankshaft and cam unlocked;





FIG. 8B

is a sectional end view of the crankshaft and cam assembly of

FIG. 8A

, showing the cam assembly in its first angular position, the crankshaft and cam locked; and





FIG. 8C

is a sectional end view of the crankshaft and cam assembly of

FIG. 8A

, showing the cam assembly in a second angular position.











Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent an embodiment of the present invention, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present invention. The exemplification set out herein illustrates an embodiment of the invention, in one form, and such exemplification is not to be construed as limiting the scope of the invention in any manner.




DETAILED DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

there is shown compressor assembly


20


, which is part of a refrigeration or air conditioning system (not shown). Compressor assembly


20


has housing


22


which is comprised of top portion


24


and bottom portion


26


. The two housing portions are welded or bolted together. Mounting bracket


28


is attached to lower housing portion


26


. Although compressor assembly


20


has a vertical crankshaft orientation, the scope of the present invention encompasses reversible compressors having a horizontal crankshaft orientation as well.




Located within hermetically sealed housing


22


is reversible electric motor assembly


30


having stator


32


provided with windings


34


, and rotor


36


provided with central aperture


38


in which crankshaft


40


is secured by means of an interference fit. Windings


34


may comprise two individual windings which are separately, selectively energized for forward and reverse rotation of rotor


36


through a switch. A terminal cluster (not shown) is provided in housing


22


for connecting the windings to a source of electrical power. Stator


32


is supported in housing


22


by means of its attachment to crankcase


42


.




Crankcase


42


has central bearing portion


44


which radially supports upper journal portion


46


of crankshaft


40


. Shock mounts


48


, attached to crankcase


42


and lower housing portion


26


, suspend electric motor assembly


30


and the compressor components within housing


22


.




Crankcase


42


defines running gear cavity


50


in which the two eccentric portions of crankshaft


40


and other compressor parts are disposed. Although compressor assembly


20


is a dual cylinder compressor, the scope of the present invention encompasses not only multicylinder compressors, but single cylinder compressors as well. Connecting rods


52


and


54


, which may be identical, are respectively connected to pistons


56


and


58


by means of wrist pins


60


which extend through a lateral bore in each piston and wrist end


62


of each connecting rod. Connecting rods


52


and


54


are each connected to crankshaft


40


by rod strap


64


which surrounds the respective eccentric crankpins. Outboard bearing


66


is attached to crankcase


42


by means of bolts


68


, and radially supports crankshaft lower journal portion


70


. Thrust bearing plate


72


is attached to outboard bearing


66


and axially supports end surface


74


of the crankshaft. Bolts


68


also attach plate


72


to outboard bearing


66


.




Lower housing portion


26


defines oil sump


76


, in which is disposed oil for lubricating the compressor components. Normally, the oil surface level is above outboard bearing


66


and in contact with lower piston


58


. Pistons


56


and


58


respectively reciprocate within cylinders


78


and


80


of equal diameter formed in crankcase


42


. Refrigerant gas is drawn into cylinders


78


and


80


at suction pressure and expelled therefrom in a compressed state at discharge pressure through respective, valved suction and discharge ports (not shown) provided in valve plate


82


, which covers the cylinder openings. In the ordinary manner, refrigerant gas is drawn through the suction ports of plate


82


and suction valves into the cylinders from suction chamber


84


of head


86


. Head


86


is attached to crankcase


42


by means of bolts (not shown) which extend through valve plate


82


. Suction chamber


84


is fluidly connected to the interior chamber


88


of compressor assembly


20


, which receives low pressure refrigerant gas from the system. Compressed refrigerant gas is forced from the cylinders through the discharge ports of plate


82


and discharge valves into discharge chamber


90


of head


86


, from which the discharge pressure gas exits through an elongate, somewhat flexible shock tube (not shown) which extends through the housing wall and provides compressed refrigerant to the system.




Referring to

FIG. 2A

, it can be seen that upper crankpin


92


of crankshaft


40


, which is associated with connecting rod


52


and piston


56


, has large cylindrical surface


94


having central axis


96


which is parallel with and offset from crankshaft axis of rotation


98


. Radial oil passages


99


extend from radially opposite locations on surface


94


into crankpin


92


and communicate with a longitudinally extending oil passage (not shown) within crankshaft


40


. In a well known manner, oil from sump


76


is pumped through the longitudinal passage and provided to the sliding interface between surface


94


and the surrounding interior surface of rod strap


64


. Axes


94


and


96


are offset by distance e, the eccentricity of upper crankpin


92


, which corresponds to one half the stroke distance of piston


56


in cylinder


78


. Lower crankpin


100


, which is associated with connecting rod


54


and piston


58


, has small cylindrical surface


102


having central axis


104




a


which is parallel with and offset from crankshaft axis of rotation


98


. Radial oil passages


103


extend from radially opposite locations on surface


102


into crankpin


100


and communicate the above-mentioned longitudinal oil passage in the crankshaft. As will be described further below, oil which flows through passages


103


flows through conduits formed at the interfaces of the interconnected cam portions to lubricate the outer cylindrical portion of the cam with the interfacing surface of rod strap


64


of connecting rod


54


, which surrounds it.




Axes


98


and


104




a


are offset by distance a, the eccentricity of lower crankpin


100


, which is less than distance e. Axes


96


,


98


and


104




a


lie in a plane, with axis


104


a located 180° about axis


98


from axis


96


(i.e., completely out of phase with axis


96


as crankshaft


40


rotates about axis


98


). Immediately adjacent lower crankpin


100


and formed in crankshaft


40


is flange


106


having, as shown in

FIG. 2B

, first and second driving surfaces


108


and


110


, respectively. Flange


106


is substantially planar and normal to axis


104




a.






Referring now to

FIGS. 3A-3D

, there is shown an embodiment of a cam assembly according to the present invention. Cam assembly


112


comprises interconnected yoke portion


114


and base portion


116


, each of which may be heat treated and nitrided sintered powdered metal, and which are assembled about lower crankpin


100


as shown in

FIGS. 4 and 5

and discussed further below. Yoke portion


114


and base portion


116


are a matched pair and are machined together in their assembled form. When fitted together, yoke portion


114


and base portion


116


define cylindrical outer surface


118


having central axis


120


which is parallel to and offset from central axis of interior cylindrical surface


104




b


of cam assembly


112


. When cam


112


is assembled to crankshaft


40


, axis


104




b


coincides with axis


104




a


of lower crankpin


100


(FIG.


4


), and coincident axes


104




a


and


104




b


are commonly referred to as axis


104


hereinbelow. Axes


120


and


104




b


are offset by distance b which, in the shown embodiment of compressor assembly


20


, is equivalent to distance a.




Axially extending from one side of cam base portion


116


is generally arcuate driven portion


126


. Driven portion


126


axially overlies flange


106


, i.e., driven portion


126


and flange


106


both lie in a common plane normal to axis of rotation


98


. At opposite circumferential ends of driven portion


126


are first and second driven surfaces


128


and


130


, which alternatingly abut first and second driving surfaces


108


and


110


of crankshaft flange


106


, respectively, when crankshaft


40


is driven in forward and reverse directions. Hence, cam assembly


112


has a first angular position about lower crankpin


100


when surfaces


108


and


128


abut, during forward rotation of crankshaft


40


, and a second angular position about lower crankpin


100


when surfaces


110


and


130


abut, during reverse rotation of crankshaft


40


, as will be described further below. Oil conduits


132


and


134


(best seen in FIG.


3


D), formed by recesses


131


(

FIG. 5

) formed in surfaces of yoke portion


114


which interface with base portion


116


, extend radially between cylindrical cam surfaces


118


and


124


. In each of the first and second angular positions of cam


112


about lower crankpin


100


, conduits


132


and


134


are both respectively aligned with one or the other of oil passages


103


provided laterally through the crankpin, thereby providing a supply of oil to the interface between surface


118


and the interfacing surface of the rod strap which surrounds it. A portion of the oil which flows from passages


103


is also supplied to the interface between surfaces


102


and


124


.




Referring to

FIGS. 3-5

, after yoke portion


114


and base portion


116


are assembled together about lower crankpin


100


, they are secured together by means of screws


136


which are threadedly received in base portion


116


. The heads of screws


136


are recessed within yoke portion


114


, below surface


118


. Alternatively, yoke portion


114


and base portion


116


may be merely intermitted together and held in there assembled form by virtue of cam


112


being captured in the radial direction by the inner cylindrical surface of rod strap


64


of connecting rod


54


or an intermediate rod strap bearing (not shown), and in the axial direction by adjacent, abutting axial surfaces of crankshaft


40


. Further, cam


112


may comprise a single piece having the same overall shape and features as interfitted portions


114


and


116


provide; this embodiment (not shown) would slip axially over crankpin


100


of a crankshaft (not shown) comprising two pieces bolted together at either end of the crankpin. Notably, this alternative, single piece cam embodiment would be provided with cross bores which extend from inner cylindrical cam surface


124


to outer cylindrical cam surface


118


, and functionally correspond to conduits


132


,


134


described above.




In

FIG. 4

cam assembly


112


is shown in its second angular position, its second driven surface


130


abutting crankshaft flange second driving surface


110


, as it would during reverse rotation of crankshaft


40


, in the direction of arrow R. In this second angular position, cam central axis


120


is superimposed upon crankshaft axis of rotation


98


and no stroke is imparted to piston


58


; in this second cam position, only piston


56


(FIG.


1


), which is operatively connected to upper crankpin


92


, is stroked. The second angular cam position is also shown in FIG.


8


C. Note that in

FIGS. 8A-8C

, for reference purposes, crankshaft lower journalled portion


70


, which is concentric with axis of rotation


98


, and connecting rod


54


and its strap


64


are shown in ghosted lines.




Referring again to

FIG. 4

, should crankshaft


40


be rotated at least 180° about axis


98


in the forward direction indicated by arrow F, first driving surface


108


of flange


106


will be brought into abutment with first driven cam surface


128


, and axes


98


and


120


will no longer be superimposed: rather, axes


98


and


120


will lie on opposite sides of and in a plane with axis


104


. With surfaces


108


and


128


in abutment, cam


112


is in its first angular position about the crankshaft. Referring to

FIG. 8B

, it can be seen that in the depicted embodiment, the first angular cam position provides eccentricity e between crankshaft axis of rotation


98


and cam center axis


120


which is equivalent to the sum of distances a and b (i.e., e=a+b). In the first cam position, axis


96


of upper crankpin


92


and axis


120


of cam assembly


112


lie on opposite sides of crankshaft axis of rotation


98


, and in a plane therewith. Thus, during forward rotation in the direction of arrow F, axes


96


and


120


are equally eccentric (each having eccentricity e) relative to the crankshaft axis of rotation, and are completely out of phase as crankshaft


40


rotates. It can be readily understood from the above that during forward rotation of crankshaft


40


, with cam assembly


112


maintained in its first angular position about lower crankpin


100


, pistons


56


and


58


have a common stroke distance (i.e., 2×e) and common displacement, and compressor assembly


20


achieves its maximum displacement during forward crankshaft rotation. During reverse rotation of crankshaft


40


, with cam assembly


112


maintained in its second angular position about lower crankpin


100


, compressor assembly


20


achieves only a portion (as shown, one half) its maximum displacement. Those skilled in the art will appreciate that, between the two cylinders, different stroke lengths or cylinder bore sizes may also be employed, and it is envisioned that the above described arrangement may be modified to produce a reduced displacement which is greater than or less than one half of the maximum displacement. Further, those skilled in the art will recognize that the present invention may be adapted to single cylinder compressors which have a first displacement when rotated in the forward direction, and a second, different displacement when rotated in reverse direction.




The present invention provides a means for locking cam assembly


112


in its first angular position relative to the crankshaft through the entire cycle of forward rotation. If cam assembly


112


were not continually maintained in its first angular position during forward crankshaft rotation, the reexpansion of the gas in cylinder


80


after piston


58


reaches TDC may force piston


58


away from its TDC position at such a speed that cam assembly


112


may rotate relative to crankpin


100


, separating driving and driven surfaces


108


and


128


. As described above, the separation of these surfaces would result in their subsequently slamming together as the rotating crankshaft catches up to the cam assembly, causing considerable component stresses and undesirable noise. Further, the slamming together of surfaces


108


and


128


may possibly occur more than once per revolution of the crankshaft.




Components for releaseably locking or latching cam assembly


112


into its full stroke, first angular position about crankshaft


40


are shown in

FIG. 5

, and include arcuate latch member


138


and leaf spring


140


. Latch member


138


may, for example, be made of machined steel or of sintered powdered metal. As shown in

FIG. 5

, latch member


138


is disposed in recess


142


provided in one axially facing side of flange


106


. Fastener


144


extends along axis


146


and through aligned holes


148


and


150


respectively provided in member


138


and flange


106


, for attaching member


138


to flange


106


. A small diametrical clearance is provided between the generally cylindrical outside surface of fastener


144


and latching member hole


148


, thereby allowing member


138


to easily pivot about the fastener and self-adjust its position in recess


142


. Fastener


144


may be, for example, a screw or rivet, the head of which maintains the position of member


138


relative to flange


106


along axis


146


. Latching member


138


pivots between a retracted position, in which it is seated within recess


142


(FIG.


8


A), completely contained within the axially-viewed circumferential profile of flange


106


, and an extended position in which it is pivoted away from recess


142


(

FIGS. 8B

,


8


C), and out of the axially-viewed circumferential profile of the flange. The end of member


138


at which hole


148


is located is provided with substantially squared shoulder


152


which abuttingly engages the adjacent end surface of recess


142


, thereby limiting the travel of member


138


in its extended position and supporting a compressive load along the length of member


138


.




One end of leaf spring


140


is attached to the circumferential surface of flange


106


adjacent recess


142


by means of fastener


154


, which may be a screw or rivet. Spring


140


overlaps the pivotally-attached end of member


138


, as best shown in

FIGS. 8A-8C

. Leaf spring


140


, which may be made of spring steel, serves to bias member


138


into its retracted position, and may be plastically deformed at location


156


, as shown in

FIG. 7

, between fastener-receiving


58


hole and end


160


which overlies member


138


. Alternatively, spring


140


may be plastically deformed into an arcuate shape which substantially conforms to the shape of outer circumferential surface


162


of member


138


. The plastic deformation of the spring better directs the force of the spring against surface


162


for urging member


138


into recess


142


.




Latching member


138


is of such mass and configuration that, during forward or reverse rotation of crankshaft


40


about axis


98


, its free end


164


is moved out of recess


142


under the influence of centrifugal force, member


138


thus pivoted into its extended position against the biasing force of spring


140


, as shown in

FIGS. 8B and 8C

. When crankshaft


40


is at rest, not rotating in either the forward or the reverse directions respectively indicated by arrows F and R, member


138


is urged into its retracted position by spring


140


, as shown in FIG.


8


A.




Referring generally to

FIGS. 3 and 8

, driven portion


126


is provided with locking surface


166


which is located between first and second driven surfaces


128


and


130


. Locking surface


166


is generally flat and, in the first cam angular position during forward rotation of crankshaft


40


, with member


138


is in its extended position, is engaged by the curved tip of latching member free end


164


. With cam assembly


112


in its first angular position, as member


138


is pivoted about fastener


144


, the curved tip of its free end


164


defines an arc of travel relative to which surface


166


is substantially tangentially oriented. Thus, with crankshaft


40


rotated in the forward direction (FIG.


8


B), member free end


164


swings through an arc about axis


146


and is received into abutting engagement with substantially tangential surface


166


. With member


138


in its extended position, shoulder


152


contacts the adjacent end surface of recess


142


; a compressive load exerted on free member


164


along the length of member


138


is thus directly transferred to the crankshaft, and is not transferred through fastener


144


. The abutting contact between member free end


164


and locking surface


166


, which is maintained under the influence of centrifugal force while crankshaft


40


rotates in the direction of arrow F, prevents separation of abutting driving and driven surfaces


108


and


128


. During reexpansion of the compressed gases within cylinder


80


, after piston


58


passes TDC, latching member


138


experiences a substantially greater state of compression between its opposite ends as it opposes forces which would otherwise separate driving and driven surfaces


108


and


128


. At all times member


138


is in its extended position the compressive load exerted on member


138


by locking surface


166


is transferred to flange


106


through shoulder


152


.




When switching from forward to reverse directions, or when turning the compressor off during forward crankshaft rotation, surface


166


and the curved tip of member free end


164


disengage once forward rotation of crankshaft


40


slows to a point where the biasing force of spring


140


overcomes the centrifugal force on member


138


. When crankshaft rotation in the forward direction slows or ceases, and before crankshaft reverse rotation, spring


140


forces member


138


into its retracted position (FIG.


8


A). In its retracted position, outer circumferential surface


164


substantially conforms to the axially-viewed circumferential profile of flange


106


. Thus clearance is provided between driven portion


126


and latching member


138


. This clearance allows member


138


to pass by adjacent cam driven portion surface


168


, which extends between surfaces


108


and


166


, as crankshaft


40


is initially rotated from the first cam position. Referring to

FIG. 8C

, further reverse rotation of the crankshaft brings driving and driven surfaces


110


and


130


into abutting engagement, and the cam then in its second angular position. As in the case of forward rotation, rotation of the crankshaft in the reverse direction urges member


138


into its extended position under the influence of centrifugal force. Latch member


138


provides no function, however, in the second cam position. Similarly, when crankshaft rotation in the reverse direction slows or ceases, spring


140


forces member


138


into its retracted position. Member


138


is thus allowed to pass by adjacent cam driven portion surface


168


without contacting same as crankshaft


40


is rotated back into its first cam position.




While this invention has been described as having exemplary designs, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.



Claims
  • 1. A reciprocating piston compressor comprising:at least one cylinder; a reciprocable piston disposed in said cylinder; a crankshaft rotatable in both a forward and a reverse direction, said crankshaft having a cylindrical eccentric portion; a latching member pivotally engaged with said crankshaft; a cam disposed about said eccentric portion, said piston operatively connected to said cam, said cam rotatable about said crankshaft eccentric portion between a first cam position corresponding to a first piston stroke length during forward rotation of said crankshaft, and a second cam position corresponding to a second piston stroke length during reverse rotation of said crankshaft; and a spring connected to one of said cam and said crankshaft, the position of said latching member influenced by said spring; wherein, in one of said first and second cam positions, said cam is rotatably locked to said crankshaft eccentric portion by said latching member.
  • 2. The reciprocating piston compressor of claim 1, wherein said latching member has an extended position in which said latching member is engaged with said cam, and a retracted position in which said latching member is out of engagement with said cam.
  • 3. The reciprocating piston compressor of claim 2, wherein, in said extended latching member position, said cam is rotatably locked to said crankshaft.
  • 4. The reciprocating piston compressor of claim 2, wherein said latching member is elongate and has first and second ends, said latching member first end is pivotally engaged with said crankshaft, and in said extended member position said latching member second end is in contact with said cam.
  • 5. The reciprocating piston compressor of claim 4, wherein, in said latching member extended position, said latching member is under a compressive load.
  • 6. The reciprocating piston compressor of claim 4, wherein said latching member is arcuate and in its said retracted position, said latching member conforms to a circumferential profile of a portion of said crankshaft.
  • 7. The reciprocating piston compressor of claim 2, wherein said latching member is urged into its said extended position under the influence of centrifugal force.
  • 8. The reciprocating piston compressor of claim 2, wherein said latching member is biased into its said retracted position by said spring.
  • 9. The reciprocating piston compressor of claim 8, wherein said spring is a leaf spring.
  • 10. The reciprocating piston compressor of claim 9, wherein said leaf spring is elongate and has a first end attached to said crankshaft, said leaf spring in abutting, overlying relationship with said latching member.
  • 11. The reciprocating piston compressor of claim 10, wherein said spring is plastically deformed.
  • 12. The reciprocating piston compressor of claim 2, wherein said cam is provided with first and second driven faces, and said crankshaft comprises a flange having first and second driving faces, said first driven face and said first driving face abutting in said first cam position, said second driven face and said second driving face abutting in said second cam position.
  • 13. The reciprocating piston compressor of claim 12, wherein said cam is provided with a locking surface located between said first and second driven faces, said latching member engaging said locking surface in said latching member extended position.
  • 14. The reciprocating piston compressor of claim 13, wherein, in said first cam position, said locking surface is substantially tangential to an arc of travel defined by said latching member as said latching member is pivoted to its said extended position from its said retracted position.
  • 15. The reciprocating piston compressor of claim 12, wherein said flange is disposed adjacent said crankshaft eccentric portion, said cam is substantially cylindrical and has a central axis, and said cam has an axially projecting driven portion on which said first and second driven faces and said locking surface are located.
  • 16. The reciprocating piston compressor of claim 15, wherein said latching member is pivotally engaged with said flange.
  • 17. The reciprocating piston compressor of claim 1, wherein said cam comprises a plurality of pieces, said cam pieces intermitted about said crankshaft eccentric portion.
  • 18. The reciprocating piston compressor of claim 1, wherein said first and second piston stroke lengths are different.
  • 19. The reciprocating piston compressor of claim 18, wherein one of said first and second piston stroke lengths is zero.
  • 20. A reciprocating piston compressor comprising:at least one cylinder; a reciprocable piston disposed in said cylinder; a crankshaft rotatable in both a forward and a reverse direction, said crankshaft having a cylindrical eccentric portion; a latching member; a cam disposed about said crankshaft eccentric portion, said piston operatively connected to said cam, said cam rotatable about said crankshaft eccentric portion between a first cam position corresponding to a first piston stroke length during forward rotation of said crankshaft, and a second cam position corresponding to a second piston stroke length during reverse rotation of said crankshaft; and means for placing said latching member under compression between said cam and said crankshaft in one of said first and second cam positions, thereby rotatably locking said cam to said crankshaft.
US Referenced Citations (23)
Number Name Date Kind
1556912 Canoose Oct 1925
2035096 Schneider Mar 1936
2612839 Denny Oct 1952
3010339 Brock Nov 1961
3401639 Schwertfeger et al. Sep 1968
3738230 Censi Jun 1973
3796523 Albrecht et al. Mar 1974
4143995 Divisi Mar 1979
4236874 Sisk Dec 1980
4245966 Riffe Jan 1981
4248053 Sisk Feb 1981
4261228 Eagan, Sr. Apr 1981
4479419 Wolfe Oct 1984
4494447 Sisk Jan 1985
4682532 Erlandson Jul 1987
4830589 Pareja May 1989
4861236 Kustes et al. Aug 1989
5199857 Sanuki Apr 1993
5366355 Patterson Nov 1994
5560460 Ezawa Oct 1996
5609127 Noplis Mar 1997
6092993 Young et al. Jul 2000
6099259 Monk et al. Aug 2000
Foreign Referenced Citations (2)
Number Date Country
0 827 843 May 1981 SU
WO 9909319 Feb 1999 WO