The present invention relates to a radio frequency identification (an RFID) tag configured to be used while being attached to a metal article, and an RFID tagged article including the metal article and the RFID tag.
In general, International Publication No. 2018/092583 discloses an RFID tag to be attached to a metal surface, and an RFID tagged article. Specifically, the RFID tag includes a resin block, a substrate provided in the resin block, an RFIC element mounted on the substrate, and a loop electrode connected to the RFIC element. The RFID tag is adhered to the metal surface, for example, through an adhesive layer.
In the RFID tagged article disclosed in International Publication No. 2018/092583, the RFID tag adhered to a metal surface with an adhesive may come off relatively easily due to the environment (i.e., external factors) such as ambient atmosphere, liquid quality, changes in temperature, and an impact. Further, for example, a small steel article such as a medical instrument is exposed to a high temperature environment when sterilization treatment is performed. In such a high temperature environment, since a volatile chemical substance (i.e., released gas) called out gas may be released from the adhesive, the structure of the RFID tagged article may not be suitable for a medical instrument or the like with an RFID tag.
In view of the foregoing, exemplary embodiments of the present invention provide an RFID tag and an RFID tagged article that have a high environmental resistance and have no risk of generating a released gas.
Accordingly, an RFID tag according to an exemplary aspect includes a first conductor and a second conductor that are connected to each other to provide a main portion or all of a coil-shaped conductor or a loop-shaped conductor. Moreover, an RFIC is connected to the second conductor, and the first conductor includes an end portion projecting outward from a winding range of the coil-shaped conductor or the loop-shaped conductor while the first conductor is connected to the second conductor.
In addition, an RFID tagged article according to an exemplary aspect includes an article including a conductive element, and the RFID tag, and the RFID tagged article is structured such that the terminal of the RFID tag is welded to the conductive element.
According to the exemplary embodiments provided herein, an RFID tag and an RFID tagged article are provided that have a high environmental resistance and have no risk of generating a released gas.
The above and other elements, features, steps, characteristics and advantages of the exemplary embodiments will become more apparent from the following detailed description of the preferred embodiments with reference to the attached drawings.
Hereinafter, a plurality of exemplary embodiments of the present invention will be described in detail with reference to the attached drawings and several specific examples. It is noted that in the drawings, components and elements assigned with the same reference numerals or symbols will represent the same or corresponding components and elements. While an exemplary embodiment of the present invention are divided and described into the plurality of exemplary aspects for the sake of convenience in consideration of ease of description or understanding of main points, elements described in different exemplary embodiments are able to be partially replaced or combined with each other as should be appreciated to one skilled in the art. In second and subsequent exemplary embodiments, a description of features common to the first exemplary embodiment will be omitted, and different features will be mainly described. In particular, the same or substantially the same advantageous functions and effects by the same configurations will not be described one by one for each exemplary embodiment.
As shown in
As shown in
The first conductor element 10 includes a first conductor 1, a magnet 4, and a molding resin 6 that covers the first conductor 1 and the magnet 4. In other words, a portion of the first conductor 1 and the entirety of the magnet 4 are resin-molded with the molding resin 6 and integrated together. As further shown, the magnet 4 has a rectangular parallelepiped shape, and is covered with the molding resin 6 while the three surfaces are surrounded by the first conductor 1. The first conductor 1 is a body of a metal plate made of iron, copper, brass, stainless steel, titanium, or aluminum, for example. Moreover, the magnet 4 is a ferrite magnet, a samarium cobalt magnet, or a neodymium magnet, for example. The insulating base material 5 is a glass epoxy base material, for example, and the second conductors 21 and 22 are copper foil patterns, for example. In an exemplary aspect, the molding resin 6 is a body made of a hard resin material such as epoxy resin, for example.
The second conductors 21 and 22 are provided on the insulating base material 5. Solder paste patterns SP1 and SP3 are applied and provided on the second conductors 21 and 22. The RFIC 3 is placed on the solder paste patterns SP3 and SP3, a root portion of the terminals T1 and T2 of the first conductor element 10 is placed on the solder paste patterns SP1 and SP1, and, by a subsequent solder reflow process, the RFIC 3 and the first conductor element 10 are mounted on the insulating base material 5. In other words, the RFIC 3 and the first conductor 1 are electrically connected to the second conductors 21 and 22.
The terminals T1 and T2 exposed to a lower surface of the first conductor element 10 are in contact with the solder paste patterns SP1 and SP1, and the terminals T1 and T2 are soldered to the second conductors 21 and 22 by the solder reflow process according to an exemplary aspect.
As shown in
A winding axis direction of the loop-shaped conductor, in an orthogonal X-Y-Z coordinate system shown in
The conductive element 201 is an element made of iron (steel), for example. As shown in
Methods of the welding include fusion welding, such as arc welding or laser welding, for example, and pressure welding, such as resistance spot welding.
According to the exemplary aspect, the RFID tag 101 is configured to communicate with an RFID tag reader (or an RFID tag reader/writer) while being magnetically coupled to each other. In other words, communication is performed in a state in which magnetic flux generated from the RFID tag reader (or the RFID tag reader/writer) interlinks an open surface of the electrical loop defined by the first conductor 1, the second conductors 21 and 22, and the RFIC 3.
It is to be noted that the first conductor 1 and the second conductors 21 and 22 are electrically connected to the conductive element 201. Accordingly, the conductive element 201 can be configured to be used as a portion of an emitter.
The magnet 4 is disposed inside the loop defined by the first conductor 1 and the second conductors 21 and 22, so that the magnet 4 functions as a magnetic core. Therefore, despite a loop of substantially one turn, a predetermined inductance is able to be easily obtained. In addition, despite overall small size, it is possible to set a resonant frequency to a predetermined one.
In
Subsequently, an RFID tagged article will be described.
In this manner, an RFID tagged article can be provided, such that the RFID tag 101 is attached to the conductive element 201 being a portion of the RFID tagged article 302.
As with the small steel article 202 shown in
In contrast, according to the first exemplary embodiment, it is possible to attach the RFID tag 101 to the small steel article 202 by welding without using an adhesive or a rubber tube.
A second exemplary embodiment describes an RFID tag and an RFID tagged article that are different from the first exemplary embodiment in the configurations of the first conductor and the second conductor.
As shown in
The RFID tag 102, as shown in
The first conductor element 10 includes first conductors 1A and 1B, a magnet 4, and a molding resin 6 that covers the first conductors 1A and 1B, and the magnet 4. In other words, a portion of the first conductors 1A and 1B and the entirety of the magnet 4 are resin-molded with the molding resin 6 and integrated together. The magnet 4 has a rectangular parallelepiped shape, and is covered with the molding resin 6 while the three surfaces are surrounded by the first conductors 1A and 1B. The material of the first conductors 1A and 1B and the material of the magnet 4 are the same as the material described in the first exemplary embodiment.
The second conductors 21 and 22 and first conductor mounting electrodes 23 and 24 are provided on the insulating base material 5. The RFIC 3 and the first conductor element 10 are mounted on the insulating base material 5 by the solder reflow process. It is to be noted that solder paste is not shown in
As shown in
The first conductors 1A and 1B are connected to the second conductors 21 and 22. Moreover, as will be described later, while the terminals T1 and T2 are connected to the conductive element 201, the first conductors 1A and 1B, the second conductors 21 and 22, and the conductive element define a coil-shaped conductor including about two turns. Then, the terminals T1 and T2 are structured to project outward from the winding range of the coil-shaped conductor. The RFIC 3 is inserted in the middle of the coil-shaped conductor defined by the first conductors 1A and 1B and the second conductors 21 and 22, that is, the first conductors 1A and 1B, the second conductors 21 and 22, and the RFIC 3 define an electrical loop.
A winding axis direction of the coil-shaped conductor, in an orthogonal X-Y-Z coordinate system shown in
In the second exemplary embodiment, the conductive element 201 is configured to be used as a portion of the coil-shaped conductor. That is, the conductive element 201 is not disposed in parallel to the second conductors 21 and 22, so that the design of an RFID tag is simplified and stable characteristics are able to be obtained.
A third exemplary embodiment provides an example of an RFID tag and an RFID tagged article that are different from the first and second exemplary embodiments in the area in which resin molding is performed.
As shown in
The RFID tag 103 according to the third exemplary embodiment, as shown in
It is to be noted that, in a case in which the first conductor 1 is made of ferromagnetic metal such as iron or iron alloy, since the magnet 4 is attracted to the first conductor 1 without relying on the fitting, the resin molding may be performed in such a state.
Although the above example describes the RFID tag as a single body in the drawing at any stage of a manufacturing process, it is noted that a large number of consecutive RFID tags may be simultaneously manufactured, and may be separated into an individual RFID tag in the final step. For example, an individual first conductor 1 may be manufactured in a state of being connected to a hoop material extending in the Y axis direction through the terminals T1 and T2, and each RFID tag may be cut and separated from the hoop material in the final stage.
In addition, the insulating base material 5 may also be manufactured in each step in a state of being a mother substrate that is finally divided, so that a large number of insulating base materials 5 may be simultaneously manufactured.
In addition, although the above example describes the configuration with a capacitance component provided in the RFIC 3 as the capacitor of the LC resonant circuit, a chip capacitor to be connected in parallel to the RFIC 3 may be mounted on the insulating base material 5. In addition, the insulating base material 5 may include a capacitor of a resonant circuit defined by a conductor pattern.
In addition, as the insulating base material 5, a multilayer substrate including a plurality of base materials that are stacked on one another may be used to provide a conductor pattern on an inner layer according to an exemplary aspect. In addition, a substrate made of a ceramic material instead of a resin material may be used. In addition, the conductor pattern on a first surface and the conductor pattern on a second surface may be provided by printing of a conductive material instead of metal foil.
Finally, it is generally noted that the above described exemplary embodiments are to be considered in all respects as illustrative and not restrictive. It is to be understood that variations and modifications will be apparent to those skilled in the art.
Number | Date | Country | Kind |
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JP2019-045575 | Mar 2019 | JP | national |
The present application is a continuation of PCT/JP2019/044230 filed Nov. 12, 2019, which claims priority to Japanese Patent Application No. 2019-045575, filed Mar. 13, 2019, the entire contents of each of which are incorporated herein by reference.
Number | Name | Date | Kind |
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20110253795 | Kato | Oct 2011 | A1 |
20110267254 | Semar | Nov 2011 | A1 |
20190228283 | Eshima et al. | Jul 2019 | A1 |
Number | Date | Country |
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H11216627 | Aug 1999 | JP |
2007280314 | Oct 2007 | JP |
2016048544 | Apr 2016 | JP |
2017135481 | Aug 2017 | JP |
2018092583 | May 2018 | WO |
Entry |
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Written Opinion of the International Searching Authority issued for PCT/JP2019/044230, dated Oct. 12, 2019. |
International Search Report issued for PCT/JP2019/044230, dated Oct. 12, 2019. |
Japanese Office Action issued for Japanese Application No. 2020-504045, dated Mar. 31, 2020 (English translation attached). |
Number | Date | Country | |
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20200293853 A1 | Sep 2020 | US |
Number | Date | Country | |
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Parent | PCT/JP2019/044230 | Nov 2019 | US |
Child | 16830431 | US |