The present disclosure relates to an RFID (Radio Frequency IDentifier) tag including an RFIC (Radio Frequency Integrated Circuit) or an RFIC module, and particularly relates to an RFID tag roll to be wound into a roll-like shape.
International Publication No. 2016/084658 (hereinafter “Patent Literature 1”) discloses an RFIC module to be coupled to a conductor that serves as an antenna. This RFIC module includes a substrate, an RFIC chip mounted to this substrate, and a matching circuit with a plurality of coils configured to be connected to this RFIC chip.
As with an RFID tag disclosed in Patent Literature 1, in a case in which an RFID tag configured by an antenna and an RFIC module mounted to the antenna is manufactured, a film or paper wound into a roll-like shape is used. For example, in a process of rewinding the film or paper wound into a roll-like shape, that is, in a roll-to-roll process, a large number of RFID tags are continuously formed on a resin film or paper. In such a manner, when a large number of RFID tags are manufactured in the roll-to-roll process, productivity improves. In addition, the large number of RFID tags, in a case of being collectively stored and transported, are efficiently stored and transported in a rolled state, which enables lower cost and higher productivity.
In this configuration, the antenna of the RFID tag is provided on a base material having flexibility, so that the RFID tag is suitable to be in a roll-like form. However, since an RFIC mounted to an antenna base material and an RFIC in the RFIC module mounted to the antenna base material are hard, bending stress is easily applied to the RFIC when the RFID tag is rolled. Therefore, cracking of the RFIC can result due to stress during the rolling process.
In view of the foregoing, exemplary embodiments of the present invention provide an RFID tag roll that resolves concerns about cracking of an RFIC by reducing bending stress to the RFIC mounted to an RFID tag when a large number of RFID tags are wound into a roll-like shape.
In an exemplary aspect, an RFID tag roll is obtained by winding a film or paper where a plurality of RFID tags are arranged, into a roll-like shape, and each of the plurality of RFID tags is configured by an antenna and an RFIC mounted to the antenna. In this aspect, the antenna includes an antenna base material and a radiation conductor provided at the antenna base material, the RFIC includes a plurality of RFIC terminal electrodes that are connected to the antenna, and a direction in which the plurality of RFIC terminal electrodes are disposed side by side is perpendicular to a winding direction of the roll.
In addition, an RFID tag roll according to an exemplary embodiment of the present invention is obtained by winding a sheet where a plurality of RFID tags are arranged, into a roll-like shape, and each of the plurality of RFID tags is configured by an antenna and an RFIC module mounted to the antenna. In this aspect, the RFIC module includes a module base material, an RFIC mounted to the module base material, and a matching circuit provided at the module base material and performing matching with the RFIC. Moreover, the antenna includes an antenna base material, and a radiation conductor provided at the antenna base material. The RFIC module is mounted to the antenna, the RFIC is connected or coupled to the radiation conductor through the matching circuit, the RFIC includes a plurality of RFIC terminal electrodes, and a direction in which the plurality of RFIC terminal electrodes are disposed side by side is perpendicular to a winding direction of the roll.
In the exemplary aspects of the above structures, when a large number of RFID tags are wound into to a roll-like shape, bending stress to an RFIC mounted on the RFID tag is significantly reduced or prevented compared with conventional designs.
According to the exemplary aspects of the present invention, an RFID tag roll is provided that resolves concerns about cracking of an RFIC by reducing bending stress to the RFIC mounted to an RFID tag when a large number of RFID tags are wound into a roll-like shape.
According to the exemplary aspect, the RFID tag roll 301, as shown in
The RFID tag 201 is configured by an antenna 6, and an RFIC module 101 coupled to the antenna 6. The antenna 6 is configured by an antenna base material 60 of an insulating film, and radiation conductors 61 and 62 provided on this antenna base material 60. According to an exemplary aspect, the antenna base material 60 is, for example, a polyethylene terephthalate (PET) film, and the radiation conductors 61 and 62 are, for example, patterns of aluminum foil.
The radiation conductor 61 is configured by conductor patterns 61P, 61L, and 61C, and the radiation conductor 62 is similarly configured by conductor patterns 62P, 62L, and 62C. The radiation conductors 61 and 62 configure a dipole antenna.
The RFIC module 101 is mounted on the conductor patterns 61P and 62P. The conductor patterns 61L and 62L have a meander line shape, and serve as a region having a high inductance component. In addition, the conductor patterns 61C and 62C have a planar shape and serve as a region having a high capacitance component. With this configuration, an inductance component in a high current intensity region is increased and a capacitance component in a high voltage intensity region is increased, which reduces a region in which the radiation conductors 61 and 62 of the antenna are provided.
As shown, the upper surface of the module base material 1 is provided with an RFIC side first terminal electrode 31, an RFIC side second terminal electrode 32, a conductor pattern L11 that is a main part of a first inductor L1, and a conductor pattern L21 that is a main part of a second inductor L2. The RFIC side first terminal electrode 31 is connected to a first end of the conductor pattern L11, and the RFIC side second terminal electrode 32 is connected to a first end of the conductor pattern L21. These conductor patterns are, for example, obtained by patterning copper foil by photolithography.
Moreover, the lower surface of the module base material 1 is provided with a module first terminal electrode and a module second terminal electrode 12 that are capacitively coupled to the conductor patterns 61P and 62P of the antenna 6. In addition, the lower surface of the module base material 1 is provided with a conductor pattern L12 that is a part of the first inductor L1, a conductor pattern L22 that is a part of the second inductor, a conductor pattern of a third inductor L3, a conductor pattern of a fourth inductor L4, and a conductor pattern (i.e., a conductor pattern surrounded by a chain double-dashed line) of a fifth inductor L5. These conductor patterns are, for example, also obtained by patterning copper foil by photolithography.
A first end of the conductor pattern L12 that is a part of the first inductor L1 and a first end of the conductor pattern of the third inductor L3 are connected to the module first terminal electrode 11. Similarly, a first end of the conductor pattern L22 that is a part of the second inductor L2 and a first end of the conductor pattern of the fourth inductor L4 are connected to the module second terminal electrode 12. The conductor pattern of the fifth inductor L5 is connected between a second end of the conductor pattern of the third inductor L3 and a second end of the conductor pattern of the fourth inductor L4.
A second end of the conductor pattern of the third inductor L3 and a second end of the conductor pattern L11 of the main part of the first inductor L1 are connected to each other through a via conductor V1. Similarly, a second end of the conductor pattern of the fourth inductor L4 and a second end of the conductor pattern L21 of the main part of the second inductor L2 are connected to each other through a via conductor V2.
The RFIC 2 is mounted on the RFIC side first terminal electrode 31 and the RFIC side second terminal electrode 32. In other words, an RFIC terminal electrode 21 of the RFIC 2 is connected to the RFIC side first terminal electrode 31, and an RFIC terminal electrode 22 of the RFIC 2 is connected to the RFIC side second terminal electrode 32 as shown in
The first inductor L1 and the third inductor L3 are respectively provided on different layers of the module base material 1, and are disposed in such a relationship as to have coil openings overlapping each other. Similarly, the second inductor L2 and the fourth inductor L4 are respectively provided on different layers of the module base material 1, and are disposed in such a relationship as to have coil openings overlapping each other. The second inductor L2 and the fourth inductor L4, and the first inductor L1 and the third inductor L3 are disposed in such a positional relationship as to interpose a mounting position of the RFIC 2 along the surface of the module base material 1.
Furthermore, the winding direction from the RFIC side first terminal electrode 31 to a second end of the third inductor L3 is the same as the winding direction from the RFIC side second terminal electrode 32 to a second end of the fourth inductor L4. The directions shown in
The first inductor L1 is configured by the conductor patterns L11 and L12 illustrated in
Herein, a cross-sectional structure of the mounting position of the RFIC module 101 with respect to the antenna 6 in the RFID tag 201 will be described.
Referring back to
In the RFIC terminal electrodes 21 and 22 of the RFIC 2, a metal layer such as Cr, Cu, and Sn is provided on an Al pad, and a solder bump is further provided on the surface of the metal layer. Therefore, areas in which the RFIC terminal electrodes 21 and 22 are provided are more rigid than other areas.
As shown in
In addition, in the present exemplary embodiment, as mainly shown in
In addition, in the present exemplary embodiment, the RFIC terminal electrodes 21 and 22 have a rectangular shape with the Y direction being the winding direction of the RFID tag roll 301 as a longitudinal direction. The rigidity of these RFIC terminal electrodes 21 and 22 to the bending in the Y-Z plane is higher than the rigidity of the RFIC terminal electrodes 21 and 22 to the bending in the X-Z plane. That is, the RFIC terminal electrodes 21 and 22 more effectively relax the bending stress to the RFIC 2 in the Y direction. With such a function, the RFID tag roll resolves concerns about cracking of the RFIC 2.
In addition, in the present exemplary embodiment, the RFIC module 101 has the module terminal electrodes 11 and 12, and the module terminal electrodes 11 and 12 have a rectangular shape with the winding direction (i.e., the Y direction) of a roll as a longitudinal direction. The rigidity of these module terminal electrodes 11 and 12 to the bending in the Y-Z plane is higher than the rigidity of the module terminal electrodes 11 and 12 to the bending in the X-Z plane. That is, the module terminal electrodes 11 and 12 more effectively relax the bending stress to the RFIC 2 in the Y direction. With such a function, the RFID tag roll in which concerns about cracking of the RFIC 2 have been further resolved is obtained.
In addition, in the present exemplary embodiment, the radiation conductors 61 and 62 have the meander line shaped conductor patterns 61L and 62L, and a runout direction of the meander line is the Y direction being the winding direction of a roll as shown in
It is to be noted that, while, in an example shown in
In a second exemplary embodiment of the present disclosure, an example in which a relationship between a longitudinal direction of an RFID tag and an terminal electrode of an RFIC is different from the relationship in the first exemplary embodiment will be described.
The RFID tag 202 is configured by an antenna 6, and an RFIC module 102 coupled to the antenna 6. The antenna 6 is configured by an antenna base material 60, and radiation conductors 61 and 62 provided on this antenna base material 60. The antenna base material 60 is, for example, a polyethylene terephthalate (PET) film, and the radiation conductors 61 and 62 are, for example, patterns of aluminum foil.
A direction in which the RFID tag 202 is attached to the strip-shaped paper 70 is different by 90° from the direction in the examples shown in
In the second exemplary embodiment as well, as shown in the first exemplary embodiment, the direction in which the RFIC terminal electrodes 21 and 22 are disposed side by side is the X direction, and is perpendicular to the winding direction (i.e., the Y direction) of the RFID tag roll.
According to the present exemplary embodiment, the direction in which the RFIC 2 has high resistance to the bending stress is the winding direction of the RFID tag roll 301, so that an RFID tag roll resolves concerns about cracking of the RFIC 2.
In a third exemplary embodiment, an example of an RFID tag roll in which RFID tags configured by an antenna and an RFIC mounted to the antenna are arranged will be described.
The RFID tag 203 is configured by an antenna 6, and an RFIC 2 connected to the antenna 6. The antenna 6 is configured by an antenna base material 60, and radiation conductors 61 and 62 provided on this antenna base material 60. Moreover, the antenna base material 60 is, for example, a polyethylene terephthalate (PET) film, and the radiation conductors 61 and 62 are, for example, patterns of Cu foil.
The radiation conductor 61 is configured by conductor patterns 61P, 61L, and 61C, and the radiation conductor 62 is similarly configured by conductor patterns 62P, 62L, and 62C. The radiation conductors 61 and 62 configure a dipole antenna.
As described above, the areas in which the RFIC terminal electrodes 21 and 22 are provided are more rigid than other areas. As shown in
In addition, in the present exemplary embodiment, the RFIC 2 has a rectangular plate shape with a long side and a short side, and the short side coincides with the Y direction being the winding direction of the RFID tag roll. Therefore, the rigidity of the RFIC 2 to the bending in the Y-Z plane is higher than the rigidity of the RFIC 2 to the bending in the X-Z plane. That is, the RFIC 2 is mounted in a direction in which the bending stress to the RFIC 2 in the Y direction is more effectively relaxed. With such a configuration, the RFID tag roll in which concerns about cracking of the RFIC 2 have been further resolved is obtained.
In addition, in the present exemplary embodiment, the RFIC terminal electrodes 21 and 22 have a rectangular shape with the Y direction being the winding direction of the RFID tag roll as a longitudinal direction. The rigidity of these RFIC terminal electrodes 21 and 22 to the bending in the Y-Z plane is higher than the rigidity of the RFIC terminal electrodes 21 and 22 to the bending in the X-Z plane. That is, the RFIC terminal electrodes 21 and 22 more effectively relax the bending stress to the RFIC 2 in the Y direction. With such a function, the RFID tag roll in which concerns about cracking of the RFIC 2 have been further resolved is obtained.
In addition, in the present exemplary embodiment, the radiation conductors 61 and 62 have the meander line shaped conductor patterns 61L and 62L, and a runout direction of the meander line is the Y direction being the winding direction of a roll. The rigidity of these meander line shaped conductor patterns 61L and 62L to the bending in the Y-Z plane is higher than the rigidity of the meander line shaped conductor patterns 61L and 62L to the bending in the X-Z plane. That is, the meander line shaped conductor patterns 61L and 62L more effectively relax the bending stress to the RFIC 2 in the Y direction. With such a function, the RFID tag roll resolves concerns about cracking of the RFIC 2.
Finally, it is noted generally that the above-described exemplary embodiments are to be considered in all respects as illustrative and not restrictive. Variations and modifications can be made as appropriate by those skilled in the art.
For example, in the example shown in
In addition, for example, the above example describes the roll of the RFID tag including the RFIC having two RFIC terminal electrodes. However, the present invention is also applicable to an RFID tag including an RFIC having three or more RFIC terminal electrodes.
Number | Date | Country | Kind |
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2019-233792 | Dec 2019 | JP | national |
The present application is a continuation of PCT/JP2020/031305 filed Aug. 19, 2020, which claims priority to Japanese Patent Application No. 2019-233792, filed Dec. 25, 2019, the entire contents of each of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2020/031305 | Aug 2020 | US |
Child | 17656436 | US |