Ridge cap type roof ventilator

Information

  • Patent Grant
  • RE37388
  • Patent Number
    RE37,388
  • Date Filed
    Thursday, March 10, 1994
    30 years ago
  • Date Issued
    Tuesday, September 25, 2001
    23 years ago
Abstract
A ridge peak roof ventilator comprising a pair of vent parts disposed on opposing sides of an opening in a roof peak, and a top panel disposed above and connecting each of the vent parts. The vent parts may be of unitary construction, folded from interconnected panels, or assembled from individual layers of sheet material, and each forms a multiplicity of air passages through which air flows from the interior to the exterior of the roof ventilator. The top panel is constructed from double-faced corrugated plastic having a pair of planar plies and a convoluted intermediate ply. The underside of the top panel is routed along the centerline to form a concave recessed area, thereby cutting away a section of one planar ply and part of the intermediate ply to form oval-shaped openings. Each opening has side walls traversing concave arcuate paths between a maximum height adjacent the side edges of the recesesd recessed area and a minimum height along the centerline. The top panel will responsively fold along the centerline corresponding to the minimum heights of each of the side walls. Each vent part defines pockets serving as precipitation barriers, the pockets being formed by cutting an array of apertures into separate panels and folding or attaching those panels in parallel abutting contact with the apertures aligned. The top panel may also define one or more lines of apertures extending completely therethrough. The roof ventilator may be shipped flat or folded into a compact bundle.
Description




BACKGROUND OF THE INVENTION




This invention relates generally to roof ventilators, and particularly to improved methods for manufacturing a foldable corrugated plastic ridge cap type roof ventilator




The preferred embodiment of a foldable corrugated plastic ridge cap roof ventilator is disclosed in U.S. Pat. No. 4,803,813 to Fiterman, the content of that patent disclosure and its related documents being incorporated herein by reference. The details and description of the fabrication, assembly, and use of the Fiterman '813 roof ventilator should be assumed to apply in all pertinent respects to the roof ventilator disclosed herein, with the exception of the particular variations and improvements set forth and described with particularity.




Several patents on roof ventilators are also of note, particularly U.S. Pat. No. 3,949,657 to Sells, discussed in the background of the Fiterman '813 patent, and the improvement thereto disclosed in U.S. Pat. No. 4,843,953 to Sells. The Sells '657 roof ventilator is described as being fabricated from a section of honeycombed material coated with a moisture impervious substance, although the roof ventilator can be manufactured from a plurality of individual strips of corrugated plastic sheet material which are stacked and fastened together and then cut on the bias to produce the beveled inner and outer edge surfaces.




While one of the purposes of the narrow channels or tubular air passages of the roof ventilators identified above is to prevent snow or moisture from being blown upwardly from the exterior to the interior of the ventilator, as well as to prevent the ingress of insects, the tubular air passages can still allow precipitation drawn by capillary action or driven by high winds to reach the interior of the ventilator.




While flashing strips such as shown in the Sells '953 patent will assist in minimizing such problems, the angled flashing strip either requires separate assembly at the time of installation or prevents the incorporation of such a flashing strip in the manufacture of a foldable roof ventilator such as the Fiterman '813 patent discloses.




Another alternative is disclosed in U.S. Pat. No. 4,876,950 to Rudeen, which utilizes a single plastic membrane which flexes to conform to different roof pitches, and has a pair of open-celled foam plastic strips secured to the bottom surface thereof to act as the two vent parts placed on opposing sides of the open roof peak. The open celled foam consists of a latticework of interconnected filaments which permit ventilation, but which do not present a plurality of straight or unobstructed paths extending from the exterior to the interior of the roof ventilator.




While encompassing several distinctive features, the Rudeen '950 roof ventilator does lack the advantages of the Fiterman '813 roof ventilator in its unitary construction and ability to be folded. Where appropriate, however, the improvements disclosed herein apply equally to a roof ventilator construction of the type disclosed in the Rudeen '950 patent, as may be seen more fully from the detailed description of the invention set forth below.




One drawback of the foldable or flexible roof ventilators discussed above is that if the top surface of the top panel is to be angled parallel with the surface of the roof, the top panel must be scored or creased in order to form a center fold line across which the panel is folded or flexed to bring the top panel and opposing vent parts into parallel alignment and contact with the surface of the roof. Even with such a fold or crease, the top panel of the roof ventilator may not always fold along a straight line, but instead will buckle irregularly. Conversely, in some roofing applications (such as with the curved ceramic roofing tiles popular in the western United States) it is necessary to permit the top panel to be gradually convoluted rather than folded along a straight line, in order that the top panel will mold or conform to the non-uniform shape or arrangement of the roofing tiles.




Moreover, the top panel is generally solid throughout the central portion thereof to prevent moisture from leaking directly through the roof opening, and the top panel therefore does not permit or assist in ventilation between the interior and exterior of the roof ventilator.




Other screening or partitioning devices for blocking wind driven precipitation from entering the roof opening through the interior of a roof ventilator are known besides that shown in the Sells '953 patent. Representative examples are shown in U.S. Pat. Nos. 2,868,104 to Honholt; 3,311,047 to Smith; 3,481,263 to Belden; 3,625,134 to Smith; and 4,676,147 to Mankowski. The principle behind the operation of most of these devices is simply to place a perforated or slotted panel within the interior of the roof ventilator. The Mankowski '147 patent is interesting in that it places a generally open region between the exterior of the ventilator and the perforated panel, and a solid barrier of reduced height within that open area.




It must be noted that these examples all show roof ventilators constructed from generally heavier gauge materials such as sheet metal and require significantly greater fabrication time and more complex construction techniques than the foldable double-faced corrugated plastic or foam roof ventilators discussed above.




BRIEF SUMMARY OF THE INVENTION




It is therefore one object of this invention to design an improved roof ventilator which permits the top-most panel to be automatically folded along a relatively straight and uniform line when desired, but alternately conform to a non-uniform or irregularly aligned roofing surface when appropriate.




It is an additional object of this invention to design the above roof ventilator such that the top panel will assist in ventilation between the interior and exterior of the roof ventilator, so as to minimize the number of layered air passages and correspondingly the number of panels or strips required.




It is yet an another object of this invention to design the above roof ventilator such that it incorporates a barrier to prevent wind driven precipitation, as well as moisture drawn by capillary action, from accumulating in and blocking the tubular air passages, or passing through the interior of the roof ventilator and entering through the roof opening.




Briefly described, the ridge peak type roof ventilator of this invention comprises a pair of vent parts disposed on opposing sides of an opening in a roof peak, and a top panel disposed above and connecting each of the vent parts. The vent parts may be of unitary construction, folded from interconnected panels, or assembled from individual layers of sheet material. Each vent part forms a multiplicity of air passages through which air flows from the interior to the exterior of the roof ventilator. With a top panel constructed from double-faced corrugated plastic having a pair of planar plies and a convoluted intermediate ply, the underside of the top panel may be routed along the centerline to form a generally concave recessed area, thereby cutting away a section of one planar ply and part of the intermediate ply to form oval-shaped openings. Each opening has a pair of side walls traversing generally concave arcuate paths between a maximum height adjacent the side edges of the recessed area and a minimum height along the centerline. When selectively bent, the top panel will responsively fold along the centerline corresponding to the minimum heights of each of the side walls. Each vent part defines a columnar pocket which acts as a precipitation barrier, and which may be formed by cutting an array of vent apertures in separate panels and folding or attaching those panels in parallel abutting contact with the apertures aligned. All or some of the air may therefore be made to pass through the pockets The roof ventilator may be shipped flat or folded into a compact bundle.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the roof ventilator of the invention installed on a roof;





FIG. 2

is a front section view of the roof ventilator of FIG.


1


and the roof taken through line


2





2


of

FIG. 1

;





FIG. 3

is a perspective view of the roof ventilator of

FIG. 1

partially unfolded;





FIG. 4

is a bottom plan view of the roof ventilator of

FIG. 1

completely unfolded;





FIG. 5

is a partially broken away top plan view of the center of a first alternate embodiment of the roof ventilator of

FIG. 1

;





FIG. 6

is a partially broken away top plan view of the center of a second alternate embodiment of the roof ventilator of

FIG. 1

;





FIG. 7

is an a broken away perspective view of the roof ventilator of

FIG. 1

in an inverted position;





FIG. 8

is a side elevation view of the roof ventilator of

FIG. 1

taken from line


8





8


of

FIG. 7

with the top panel of the roof ventilator flattened;





FIG. 9

is a side elevation view of the roof ventilator of

FIG. 8

with the top panel of the roof ventilator partially folded or bent along the center;





FIG. 10

is a cross section view of the double-faced corrugated plastic sheet material used to fabricate the roof ventilator of

FIG. 7

taken through line


10





10


of

FIG. 7

;





FIG. 11

is a bottom plan view of the routed center of the top panel of the roof ventilator of

FIG. 1

;





FIG. 12

is an enlarged view of the routed center of the top panel of the roof ventilator of

FIG. 7

taken along the edge thereof;





FIG. 13

is an end elevation view of the “nick-scored” configuration of the roof ventilator of

FIG. 1

taken from line


13





13


of

FIG. 1

showing a pair of panels folded into parallel abutting contact;





FIG. 14

is a side elevation view of the roof ventilator of

FIG. 1

folded to the completely closed stored configuration; and





FIG. 15

is a partially broken away top plan view of the center of a third alternate embodiment of the roof ventilator of FIG.


1


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The roof ventilator of this invention is shown in

FIGS. 1-15

and referenced generally therein by the numeral


10


.




The preferred embodiment of a foldable corrugated plastic roof ventilator is disclosed in U.S. Pat. No. 4,803,813 to Fiterman, the content of that patent disclosure and related documents being incorporated herein by reference. That embodiment has been generally characterized as a “slit-scored” configuration of the roofing ventilator which is cut, scored, and folded from a sheet of double-faced corrugated plastic sheet material. An alternate embodiment of the “slit-scored” roof ventilator, termed the “nick-scored” configuration, has been utilized herein for reference purposes.




It is further understood that the improvements disclosed and claimed herein, while preferably incorporated into the “nick-scored” or slit-scored” embodiments of the foldable double-faced corrugated plastic roof ventilator discussed, may be equally incorporated into an alternate embodiment of the roof ventilator constructed from individual strips or panels of corrugated plastic which are fastened together, as well as the types of roof ventilators disclosed in the Sells '657, Sells '953, or Rudeen '950 patents.




Referring particularly to

FIGS. 1 and 2

, it may be seen that the roof ventilator


10


comprises a pair of ventilator sections


12


disposed over an open cutout


14


in the roof


16


. The roof


16


is generally comprised of a plurality of angled joists or trestles


18


which are fastened to a center beam


20


. The joists


18


and beam


20


are covered with overlays of plywood


22


and shingles


24


, respectively, and together form a central peak or ridge


26


.




Referring to

FIGS. 3 and 4

, the ridge cap roof ventilator


10


is fabricated from a generally flat or planar section of double-faced corrugated plastic sheet material


28


such as polyethylene, preferably black in color. Referring to

FIG. 10

, it may be seen that the double-faced corrugated plastic sheet material


28


includes a pair of generally planar spaced-apart liners or plies


30


,


32


which are connected by a corrugated or convoluted intermediate ply


34


having a multiplicity of convolutions forming parallel aligned air spaces


36


or partially enclosed channels defining a longitudinal grain G (


FIG.


3) to the double-faced corrugated plastic sheet material


28


. In some embodiments, the double-faced corrugated plastic sheet material


28


may take on the configuration of a pair of parallel planar plies


30


,


32


with a multiplicity of generally perpendicular connecting beams (not shown), due to the particular molding process involved in making the double-faced corrugated plastic sheet material


28


and the tendency of the corrugated intermediate ply to melt together with the planar plies


30


,


32


.




Referring again to

FIGS. 3 and 4

, the flat section of double-faced corrugated plastic sheet material


28


is cut into a generally rectangular or square blank


38


, preferably with a length of approximately


48


″ to


50


″ extending perpendicularly to the longitudinal grain G, and a width generally parallel with the longitudinal grain G of approximately


48


″ extending parallel with the longitudinal grain G, the overall dimensions of the blank


38


generally being limited only by the size of the corrugating machine forming the double-faced corrugated plastic sheet material


28


. One of the pair of spaced-apart planar plies


30


thereby forms a top planar surface


40


, with the opposing planar ply


32


forming a bottom planar surface


42


.




The blank


38


is cut and scored to form a series of pleated or hingedly interconnected longitudinal panels including a pair of end panels


44


,


46


, four pairs of intermediate panels including a first pair


48


,


50


, second pair


52


,


54


, third pair


56


,


58


, and fourth pair


60


,


62


. In addition, either one single top panel


64


or a pair of center panels


65


,


66


are disposed between the fourth pair of intermediate panels


60


,


62


, the top panel


64


or center panels


65


,


66


extending across the top of the roof ventilator


10


when folded to its completely folded configuration as shown in FIG.


1


.




Referring again to

FIG. 4

, it may be seen that the end and intermediate panels


44


,


46


,


48


,


50


,


52


,


54


,


56


,


58


,


60


, and


62


of the blank


38


are divided by lengthwise score lines


68


extending along or traversing the length of the blank


38


at a generally perpendicular angle relative to the grain G and the direction of extent of the channels


36


. The score lines


68


may be of either the “slit-scored” configuration or “nick-scored” configuration. The “slit-scored” configuration, described more particularly in the Fiterman '813 patent referenced above, is characterized by only one of the planar plies


30


,


32


being cut completely therethrough along the entire length of the blank


38


. In contrast, the “nick-scored” configuration, shown more particularly in

FIGS. 4 and 13

, is characterized by both of the planar plies


30


,


32


being cut completely therethrough in a plurality of aligned sections similar to enlarged perforations. The sections are separated by short segments


70


in which neither of the planar plies


32


,


30


are cut, but are respectively either stretched across the thickness of two sheets or folded backward upon themselves as the adjoining end and intermediate panels


44


,


46


,


48


,


50


,


52


,


54


,


56


,


58


,


60


, and


62


are folded into parallel abutting contact with one another.




The widths of each of the end panels


44


,


46


, first pair


48


,


50


, second pair


52


,


54


, third pair


56


,


58


, and fourth pair


60


,


62


of intermediate panels may form either a generally increasing progression from the outer edge panels


44


,


46


inwardly toward the corresponding center panels


65


,


66


, or may have substantially equal widths to form uniform and non-tapered vent parts


12


.




Referring to

FIGS. 4-6

, it may be seen that each of the end and intermediate panels


44


,


46


,


48


,


50


,


52


,


54


,


56


,


58


,


60


, and


62


, as well as the top panel


64


or pair of center panels


65


,


66


, each define a plurality of oblong vent apertures


72


extending completely therethrough. The vent apertures


72


are spaced-apart and arrayed along straight lines in each of the corresponding panels


44


,


46


,


48


,


50


,


52


,


54


,


56


,


58


,


60


,


62


,


65


, and


66


, and are arrayed so as to be aligned transversely across the width of the blank


38


from each panel to the adjacent or adjoining panels


44


,


46


,


48


,


50


,


52


,


54


,


56


,


58


,


60


,


62


,


65


, and


66


such that the vent apertures


72


are generally aligned vertically with and overlap at least a portion of one or more of the other vent apertures


72


when the blank


38


is folded to the completely folded roof ventilator configuration shown in

FIGS. 1-3

.




Referring particularly to

FIG. 2

, it may be seen that when aligned in a vertical column or stack, the vent apertures


72


form a plurality of generally columnar pockets


74


or recessed chambers extending at least partially through one or both of the vent parts


12


in a direction generally perpendicular to and disposed beneath the top panel


64


or a pair of center panels


65


,


66


. The pockets


74


are each disposed or positioned between the interior region


76


of the roof ventilator


10


and the exterior region surrounding the roof ventilator


10


, and are each partially enclosed by the respective vent parts


12


along a first side


78


closest to the interior region


76


of the roof ventilator


10


and a second side


80


closest to the exterior region surrounding the roof ventilator


10


. Each of pockets


74


interrupts a portion of the multiplicity of air passages


36


, such that the sides


78


,


80


of the pockets


74


adjoin and communicate with that portion of the multiplicity of air passages


36


, and air passing from the exterior region surrounding the roof ventilator


10


to the interior region


76


through a portion of the multiplicity of air passages


36


must necessarily also traverse the pocket


74


.




The pockets


74


may extend throughout the entire height of each of the vent parts


12


, or may alternately extend throughout only a portion of the height of each vent part


12


and be disposed centered, closer to the top panel


66


, or closer to the roof


16


. In the event it is desired that all air passing from the exterior region surrounding the roof ventilator


10


to the interior region


76


through the multiplicity of air passages


36


pass through a pocket


74


, it may be suitable to place two staggered lines of vent apertures


72


along each of the panels


44


,


46


,


48


,


50


,


52


,


54


,


56


,


58


,


60


,


62


,


65


, and


66


as shown in

FIG. 15

such that each air passage


36


within a desired level or throughout the height of the vent parts


12


is interrupted by at least one, and in some cases two, of the columnar pockets


74


when the panels


44


,


46


,


48


,


50


,


52


,


54


,


56


,


58


,


60


,


62


,


65


, and


66


are completely folded to the roof ventilator configuration.




Referring to

FIGS. 5 and 6

, it may be seen that in some applications it is preferable for the single top panel


64


or pair of center panels


65


,


66


to define one or more top openings or apertures


82


either alone or in addition to the vent apertures


72


. The top apertures


82


may be disposed in two lines or sets disposed on opposing sides of a centerline crease


84


or fold line in the case of two center panels


65


,


66


as shown in

FIG. 5

, or may alternately be placed in one line centered along a single top panel


64


as shown in FIG.


6


.




Referring particularly to FIGS.


2


and


7


-


12


, it may be seen that the top panel


64


has a concave recessed area


86


routed into the underside or bottom surface


42


of the top panel


64


facing or confronting the interior region


76


of the roof ventilator along the centerline thereof. The concave recessed area


86


cuts or extends entirely through the planar ply


32


and at varying depths partially or entirely through the convoluted intermediate ply


34


.




As may be seen in

FIGS. 1-3

, this concave recessed area


86


exposes the air passages


36


of the top panel


64


to the interior region


76


so that the top panel


64


may also vent air to the exterior area surrounding the roof ventilator


10


. Furthermore, due to the manner in which the convoluted intermediate ply


34


defining the longitudinal grain G and each of the air passages


36


is routed, each one of the convolutions defines a pair of side walls


88


,


90


connected together and traversing a generally oval-shaped path and thereby defining a generally oval-shaped opening


92


in each air passage


36


when the blank


38


is inverted and viewed from above as in

FIG. 11

, and each defining a concave arcuate path when viewed from the side as in FIG.


8


. Between the side walls


88


,


90


is a generally open area exposed by the oval-shaped opening


92


and which is partially enclosed by the side walls


88


,


90


and the planar ply


30


. Because the bottom planar ply


32


is completely cut away, the concave recessed area


86


is therefore also generally bounded by two parallel straight side edges


94


,


96


of the planar ply


32


.




Referring to

FIGS. 8 and 9

, it may be seen that because the side walls


88


,


90


each traverse the generally concave arcuate path, the top edges of each side wall


88


,


90


adjacent to the straight side edges


94


,


96


bounding the concave recessed area


86


are preferably disposed at the point where the planar ply


32


would meet the convoluted intermediate ply


34


as the double-faced corrugated plastic sheet material


28


is normally constructed, thereby providing the side walls


88


,


90


with their maximum height at points most proximate to the straight side edges


94


,


96


and disposed on opposing sides of the generally concave recessed area


86


. Conversely, due to the generally concave arcuate path, the top edges of each side wall


88


,


90


adjacent to the centerline C of the concave recessed area


86


are preferably disposed near to the point where the convoluted intermediate ply


34


would meet the planar ply


30


, thereby providing the side walls


88


,


90


with their minimum height at a point closely proximate to the centerline C of the generally concave recessed area


86


. As the height of the side walls


88


,


90


decreases, the resistance of the corrugated plastic sheet material


28


to bending against the grain of the convoluted intermediate ply


34


will diminish. Consequently, when the two sides of the top panel


64


are bent or flexed as shown in

FIG. 9

, the top panel


64


will automatically provide a straight and uniform bend or fold along a line defined by the lowest heights of each of the side walls


88


,


90


for each of the air passages


36


, which are preferably aligned along the centerline C of the generally concave recessed area


86


.




Referring to

FIGS. 3 and 14

, it may be seen that the single top panel


64


may include two or more scored fold lines


98


which allow the top panel


64


to conform to a gentle curvature rather than strictly an angle when folded, and which permit the roof ventilator


10


to be completely folded into a compact bundle as shown in FIG.


14


.




In operation, the roof ventilator


10


is folded from a flat blank


38


as shown in

FIGS. 4-6

or


15


to a partially folded position as shown in

FIG. 3

, and to a completely folded operative configuration as shown in

FIGS. 1 and 2

. The top panel


64


of the roof ventilator


10


may be selectively bent or flexed, and will responsively fold along the centerline C and conform to the pitch of the roof


16


. The roof ventilator


10


may then be attached to the roof


16


using nails or similar fasteners, and covered with shingles or tiles as desired. Air ventilated from within an attic beneath the roof


16


will pass upwardly through the opening


14


and into the interior region


76


of the roof ventilator


10


. The air will then pass through the air passages


36


, through the columnar pockets


74


, and to the exterior surrounding the roof ventilator


10


. Air may also pass through the oval-shaped openings


92


of the generally concave recessed area


86


, and through the air passages


36


of the top panel


64


. Precipitation driven through the air passages


36


from the exterior by strong winds, or drawn through the air passages


36


by capillary action, will be impeded or stopped by the barrier pockets


74


.




While the preferred embodiment of the above ridge cap roof ventilator


10


has been described in detail above with reference to the attached drawing figures, it is understood that various changes and adaptations may be made in the roof ventilator


10


without departing from the spirit and scope of the appended claims.



Claims
  • 1. In a roof ventilator for mounting on a peak of a roof having a roof opening, said roof ventilator having a pair of vent parts disposed on opposing sides of said roof opening and defining a multiplicity of air passages communicating with said roof opening, each said vent part including a plurality of vent panels which are interconnected and generally parallel to one another and disposed in a stack generally proximate to one another, said plurality of vent panels defining said multiplicity of air passages, the improvement comprising:a first aperture defined by and extending completely through a first one of the plurality of vent panels and interrupting at least a portion of the multiplicity of air passages therein; and a second aperture defined by and extending completely through a second one of the plurality of vent panels and interrupting at least a portion of the multiplicity of air passages therein, such that said first aperture and said second aperture are generally aligned with and overlap at least a portion of one another.
  • 2. The roof ventilator of claim 1 wherein the number of vent panels in each of the pair of vent parts is at least three, said roof ventilator further comprising:a third aperture defined by and extending through a third one of the plurality of vent panels and interrupting at least a portion of the multiplicity of air passages therein, such that said third aperture is generally aligned with and overlaps at least a portion of the first aperture and the second aperture.
  • 3. The roof ventilator of claim 2 wherein the number of vent panels in each of the pair of vent parts is at least four, said roof ventilator further comprising:a fourth aperture defined by and extending through a fourth one of the plurality of vent panels and interrupting at least a portion of the multiplicity of air passages therein, such that said fourth aperture is generally aligned with and overlaps at least a portion of the first aperture, the second aperture, and the third aperture.
  • 4. In a roof ventilator for mounting on a peak of a roof having a roof opening, said roof ventilator having a pair of vent parts disposed on opposing sides of said roof opening and , each of said vent parts defining a multiplicity of air passages communicating with said roof opening, said pair of vent parts being connected to one another by a top panel, each of said pair of vent parts including at least a first vent panel and a second vent panel connected to said first vent panel such that said first vent panel is disposed above said second vent panel generally parallel thereto to form a stack, said first vent panel and said second vent panel defining said multiplicity of air passages, the improvement comprising:at least one first aperture defined by and extending through the first vent panel and interrupting at least a portion of the multiplicity of air passages; and at least one second aperture defined by and extending through the second vent panel and interrupting at least a portion of the multiplicity of air passages, such that said first aperture and said second aperture are generally aligned with and overlap one another.
  • 5. The roof ventilator of claim 4 wherein each of the pair of vent parts includes a third vent panel, said roof ventilator further comprising:a third aperture defined by and extending through the third vent panel and interrupting at least a portion of the multiplicity of air passages, such that said third aperture is generally aligned with and overlaps at least a portion of the first aperture and the second aperture.
  • 6. The roof ventilator of claim 5 wherein each of the pair of vent parts includes a fourth vent panel, said roof ventilator further comprising:a fourth aperture defined by and extending through the fourth vent panel and interrupting at least a portion of the multiplicity of air passages, such that said fourth aperture is generally aligned with and overlaps at least a portion of the first aperture, the second aperture, and the third aperture.
  • 7. In a roof ventilator for mounting on a peak of a roof having a roof opening, said roof ventilator having a pair of vent parts disposed on opposing sides of said roof opening and each defining a multiplicity of air passages communicating with said roof opening, said pair of vent parts being connected to one another by a top panel, each of said pair of vent parts including a plurality of vent panels which are interconnected and generally parallel to one another and disposed in a stack generally proximate to one another, said plurality of interconnected vent panels defining said multiplicity of air passages, the improvement comprising:a plurality of apertures, said plurality of apertures each being defined by and extending through the plurality of vent panels in a one of the pair of vent parts and interrupting at least a portion of the multiplicity of air passages therein, such that each of said plurality of apertures are generally aligned with and overlap one another within said one of the pair of vent parts each said vent part comprising a plurality of apertures, at least one of said apertures disposed in each of said vent panels, each said aperture defined by and extending through said vent panel and interrupting at least a portion of the multiplicity of air passages therein, such that said plurality of apertures are generally aligned with and overlap one another within each said vent part.
  • 8. In a roof ventilator for mounting on a peak of a roof having a roof opening, said roof ventilator having a pair of vent parts disposed on opposing sides of said roof opening and defining a multiplicity of air passages communicating with said roof opening, said pair of vent parts being connected to one another by a top panel disposed above said pair of vent parts, said roof ventilator defining an interior region and an exterior region surrounding said roof ventilator, the improvement comprising:a pocket defined by and extending at least partially through at least a one of the vent parts in a direction generally perpendicular to the top panel and disposed beneath the top panel, said pocket being disposed between the interior region of the roof ventilator and the exterior region surrounding the roof ventilator and interrupting a portion of the multiplicity of air passages, said pocket being at least partially enclosed along a first side disposed closest to the interior region of the roof ventilator by said one of the vent parts and communicating therealong with said portion of the multiplicity of air passages, said pocket being at least partially enclosed along a second side disposed closest to the exterior region surrounding the roof ventilator by said one of the vent parts and communicating therealong with said portion of the multiplicity of air passages said pocket being spaced apart from the interior region by a portion of the vent part.
  • 9. In a roof ventilator for mounting on a peak of a roof having a roof opening, said roof ventilator having a pair of vent parts disposed on opposing sides of said roof opening and a top panel disposed above said pair of vent parts, said top panel being constructed of a double-faced corrugated sheet material having a pair of planar plies spaced apart a distance and an intermediate ply, said intermediate ply having a multiplicity of convolutions and being disposed between and connected to each of said pair of planar plies to define a longitudinal grain and a multiplicity of partially enclosed air passages extending therethrough parallel with said longitudinal grain, said roof ventilator defining an interior region and an exterior region surrounding said roof ventilator, said top panel having an underside defined by a one of the pair of planar plies communicating with and proximate to said interior region, the improvement comprising:a recessed area cut in and extending at least partially into the underside of the top panel, said recessed area extending through the one of the pair of planar plies defining the underside of the top panel and at least partially through the intermediate ply, said recessed area defining a plurality of openings, each of said plurality of openings communicating with a one of the multiplicity of air passages such that air may pass from the interior region of the roof ventilator through said plurality of openings defined by said recessed area into the multiplicity of air passages and to the exterior surrounding the roof ventilator, each of said plurality of openings having a pair of side walls defined by the intermediate ply, each of said pair of side walls traversing a generally oval-shaped path, such that the top panel may be manually folded across a path disposed within said recessed area.
  • 10. The roof ventilator of claim 9 wherein each of the pair of side walls traverses a generally concave arcuate path.
  • 11. The roof ventilator of claim 9 wherein the recessed area extends entirely through the one of the pair of planar plies defining the underside of the top panel, the one of the pair of planar plies thereby defining a pair of side edges bounding the recessed area, each of the pair of side walls having a maximum height measured adjacent to said side edges bounding the recessed area, and a minimum height measured at a point disposed between said pair of side edges bounding the recessed area.
  • 12. The roof ventilator of claim 11 wherein each of the pair of said edges bounding the recessed area are generally straight.
  • 13. The roof ventilator of claim 11 wherein the recessed area defines a centerline disposed approximately equidistant between the pair of side edges bounding the recessed area, and wherein the point at which the minimum height of each of the pair of side walls is measured is closely proximate to said centerline.
  • 14. The roof ventilator of claim 13 wherein each of the pair of said side walls has a top edge, each said top edge being disposed proximate to the one of the pair of planar plies defining the underside of the top panel adjacent to each of the pair of side edges bounding the recessed area, and wherein each said top edge is disposed closely proximate to a remaining one of the pair of planar plies adjacent to the centerline.
  • 15. The roof ventilator of claim 11 wherein the top panel may be selectively bent, the top panel folding generally along a line defined by and connecting each of the side walls of the recessed area at the point at which the minimum height of each of the side walls is measured responsive to the top panel being bent.
  • 16. In a roof ventilator for mounting on a peak of a roof having a roof opening, said roof ventilator having a pair of vent parts disposed on opposing sides of said roof opening and a top panel disposed above said pair of vent parts, said top panel being constructed of a double-faced corrugated sheet material having a pair of planar plies spaced apart a distance and an intermediate ply, said intermediate ply having a multiplicity of convolutions and being disposed between and connected to each of said pair of planar plies to define a longitudinal grain and a multiplicity of partially enclosed air passages extending therethrough parallel with said longitudinal grain, said roof ventilator defining an interior region and an exterior region surrounding said roof ventilator, said top panel having an underside defined by a one of the pair of planar plies communicating with and proximate to said interior region, the improvement comprising: a generally concave recessed area cut in and extending at least partially into the underside of the top panel, said generally concave recessed area extending through the one of the pair of planar plies defining the underside of the top panel and at least partially through the intermediate ply, said generally concave recessed area having a pair of side edges and a centerline disposed approximately equidistant between said pair of side edges, said generally concave recessed area defining a plurality of openings, each of said plurality of openings having a pair of side walls defined by the intermediate ply, said pair of side walls each traversing a generally oval-shaped path and having a side wall margin, said margin defining at least a portion of said generally concave recessed area such that the top panel may be manually folded within said generally concave recessed area.
  • 17. The roof ventilator of claim 16 wherein the portion of said generally concave recessed area defined by the side wall margin is a generally smooth arcuate curve.
  • 18. The roof ventilator of claim 16 wherein each of said plurality of walls defines a path and has a height, said height being generally greater at a first point and a second point than at a third point, each first, second, and third point disposed between said side edges, the third point disposed more closely proximate to the centerline that the first point and the second point, said path defined along said first point, said second point, and said third point.
  • 19. The roof ventilator of claim 16 wherein each of said plurality of walls defines a path and has a height, said height being generally greater at a first point and a second point each disposed between said side edges than at a third point, the third point being disposed between the first point and the second point.
  • 20. The roof ventilator of claim 16 wherein each of said plurality of walls defines a path and has a height, said height being generally greater at a first point and a second point than at a third point, each of the first point and the second point being disposed more closely proximate to a corresponding one of the pair of side edges than the third point.
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Number Name Date Kind
2868104 Honholt et al. Jan 1959
3311047 Smith et al. Mar 1967
3481263 Belden Dec 1969
3625134 Smith Dec 1971
3949657 Sells Apr 1976
4545291 Kutsch et al. Oct 1985
4676147 Mankowski Jun 1987
4803813 Fiterman Feb 1989
4817506 Cashman Apr 1989
4843953 Sells Jul 1989
4876950 Rudeen Oct 1989
5009149 MacLeod et al. Apr 1991
5174076 Schiedegger et al. Dec 1992
Non-Patent Literature Citations (1)
Entry
W.I.P.O. Printed Application: WO84/02970 Aug. 2, 1984.
Divisions (1)
Number Date Country
Parent 07/479376 Feb 1990 US
Child 08/209559 US
Reissues (1)
Number Date Country
Parent 07/479376 Feb 1990 US
Child 08/209559 US