The present disclosure generally relates to rigid centralizers configured to center a tubular within a wellbore or within another larger diameter tubular.
Tubulars are positioned in wellbores to perform a variety of drilling and production tasks. Additionally, many drilling and production tasks require the tubular to be centrally positioned within a larger diameter tubular, e.g., a casing, liner, etc. In these situations, centralizers are generally positioned on or otherwise attached to the outer diameter (OD) of the tubular to maintain separation between the OD of the tubular and the inner diameter (ID) surrounding larger diameter tubular, casing, liner, etc.
Flexible centralizers are known and generally include a pair of annular bands that are axially spaced from each other, but are connected together by a plurality of flexible bow shaped segments, where a central portion of the flexible bow segments extends radially outward beyond the OD of the annular bands that are attached to the terminating ends of the bows. Rigid centralizers are also known in the art and generally include one or more annular bands axially spaced and connected together by a plurality of solid connecting members that are attached to the OD of the respective annular bands. Regardless of type, centralizers are positioned on the tubular such that the tubular extends through a central bore of the annular band members of the centralizer, and the centralizer may be secured to the tubular or positioned on the tubular and allowed to move axially along the tubular.
However, rigid-type centralizers are known to be heavy, expensive to ship and manufacture, and require a significant amount of expensive diameter space in the hole to centralize a tubular. As such, a lighter and inexpensive centralizer that allows for smaller tubulars to be centralized in larger holes is desired.
Embodiments of the disclosure may generally provide a rigid centralizer having a first and second annular bands each having a plurality of embossed flutes protruding from an outer surface thereof, the plurality of embossed flutes being sized and configured to engage a surrounding tubular or casing. The centralizer may also include three or more substantially linear interconnecting posts having opposing terminating ends welded to an inner diameter surface of the first and second annular bands, the substantially linear interconnecting posts being radially spaced around the inner diameter surface of the first and second annular bands.
Embodiments of the disclosure may further provide a method for manufacturing a rigid centralizer. The method may include cutting or pressing two rectangular band pieces of sheet metal from a stock sheet or strip of metal, rolling the rectangular band pieces into annular band members having terminating ends positioned proximate each other, welding the terminating ends together to form unitary annular bands, pressing embossed flutes into the sheet metal before or after the sheet metal is formed into the unitary annular bands, and connecting the annular bands together by welding first terminating ends of connecting posts to an inner diameter of a first unitary annular band and welding second terminating ends of the connecting posts to an inner diameter of a second unitary annular band, the interconnecting posts being radially spaced around the inner diameter of the respective first and second annular bands to cooperatively form an annulus configured to receive a tubular there through.
Embodiments of the disclosure may further provide a rigid centralizer that includes a at least one annular bands having embossed flutes radially spaced around an outer surface of the annular band, and a plurality of connecting posts welded to an inner surface of the at least one annular metal band to form a tubular receiving annulus.
The present disclosure is best understood from the following detailed description when read with the accompanying Figures. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale in the following Figures. In fact, the dimensions of the various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure describes several exemplary embodiments for implementing different features, structures, or functions of the invention. Exemplary embodiments of components, arrangements, and configurations are described below to simplify the present disclosure; however, these exemplary embodiments are provided merely as examples and are not intended to limit the scope of the invention. Additionally, the present disclosure may repeat reference numerals and/or letters in the various exemplary embodiments and across the Figures provided herein. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various exemplary embodiments and/or configurations discussed in the various Figures. Finally, the exemplary embodiments presented below may be combined in any combination, e.g., any element from one exemplary embodiment may be used in any other exemplary embodiment, without departing from the scope of the disclosure.
Additionally, certain terms are used throughout the following description and claims to refer to particular components of the disclosure. As one skilled in the art will appreciate, various entities may refer to the same component by different names, and as such, the naming convention for the elements described herein is not intended to limit the scope of the invention, unless otherwise specifically defined. Further, the naming convention used herein is not intended to distinguish between components that differ in name but not function. Additionally, in the following discussion and in the claims, the terms “including” and “comprising” are used in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to.” All numerical values in this disclosure may be exact or approximate values unless otherwise specifically stated. Accordingly, various embodiments of the disclosure may deviate from the numbers, values, and ranges disclosed herein without departing from the intended scope. Furthermore, as it is used in the claims or specification, the term “or” is intended to encompass both exclusive and inclusive cases, e.g., “A or B” is intended to be synonymous with “at least one of A and B,” unless otherwise expressly specified herein.
The centralizer bands 102, 104 may optionally include a plurality of radially spaced set screws (not shown) that may be used to secure the rigid centralizer 100 to a tubular. In another embodiment of the disclosure, the rigid centralizer 100 may be implemented without set screws and may be positioned on a tubular between stop collars to reduce drag by allowing the tubular to move within the centralizer 100, e.g., rotate. In another embodiment, the centralizer 100 may be positioned on a tubular and not secured thereto nor be positioned between stop collars, thus allowing the centralizer 100 to move axially and radially with respect to the tubular.
The plurality of interconnecting posts 106 are generally positioned at equal radial increments around the ID of the first and second centralizer bands 102, 104 and secured thereto via a weld or other means of securing or attaching a metal bar to the ID of an annular band. In at least one embodiment, the interconnecting posts may be positioned at varying radial increments around the ID of the bands 102, 104. Additionally, in some embodiments of the disclosure the interconnecting posts 106 may all be of the same height; however, in other embodiments the height of the interconnecting posts 106 may vary, thus allowing for an offset of the pipe within the centralizer 100. In embodiments where the length of the interconnecting posts 106 varies, the additional space generated by using a shorter post 106 may be used to route wires, control lines, etc. through the centralizer 100. In this embodiment, the centralizer 100 may also offer some protection of the wires or lines from contacting or being pinched between the centralizer 100 and the ID of the surrounding tubular or casing, as the wires will be positioned inside the annular bands of the centralizer. The interconnecting posts 106 may be welded on 2, 3, or 4 sides to secure the post 106 to the ID of centralizer bands 102, 104. In other embodiments of the disclosure, the posts 106 may be bolted or secured to the centralizer bands 102, 104 by other means known in the art. The interconnecting posts 106 may be manufactured from standard rectangular or square cross-section bar stock, circular rod stock, or any other suitably shaped elongated material capable of being secured to the centralizer bands 102, 104. Further, although the exemplary embodiment illustrated in
The interconnecting posts 106 are generally sized to provide sufficient strength to the centralizer 100, without substantially reducing the inner available diameter (or radius) 126 (illustrated in
The weld joints 108 for the respective centralizer bands 102, 104 are generally positioned in a radially offset manner, e.g., not in the same radial position. More particularly, as shown in
Additionally, in some embodiments of the disclosure, the respective centralizer bands 102, 104 may also be positioned such that the embossed flutes 110 are radially offset from each other. Specifically, as shown in
In each of the embodiments of the rigid centralizer 100 described herein, the respective components (bands 102, 104 and interconnecting posts 106) may be manufactured from a metal, such as steel, iron, and other metal alloys. The materials selected are generally easily weldable, sufficiently malleable to allow for the flutes 110 to be pressed into the bands 102, 104, readily formable into the annular bands 102, 104 to allow for easy and cost efficient manufacture of the centralizer 100.
In another embodiment of the disclosure, the rigid centralizer 100 may be formed from a single band 102 having a plurality of posts 106 radially spaced and welded or otherwise secured to the ID of the bands 102, 104.
In yet another embodiment of the disclosure, the rigid centralizer 100 may be formed from three or more bands 102, 104, wherein each of the three or more bands 102, 104 are again connected via a plurality of radially spaced interconnecting posts 106 welded or otherwise secured to the ID of each of the respective bands 102, 104.
In yet another embodiment, the rigid centralizer 100 of the disclosure may be a hinged centralizer. For example, the centralizer 100 may be configured with a hinge (not shown) on one side of the annular bands 102, 104 and a connection mechanism on a generally opposing side of the bands 102, 104. The exemplary hinged centralizer 100 may still include the flutes 110, one or more annular bands 102, 104, and the interconnecting posts 10 described herein, however, in some embodiments the tubular may present some irregularities or upsets that do not allow for a slip on centralizer. For these embodiments, the hinged centralizer may be used.
Embodiments of the disclosure may also provide a method for manufacturing a rigid centralizer disclosed herein. The method may include forming the centralizer bands 102, 104 from metal sheet stock. More particularly, two strips of metal sheet stock may be cut to a width that is equal to about width 120 (from
In another embodiment of the disclosure, and method for using a rigid centralizer of the present disclosure is provided. The method generally includes installing the rigid centralizer 100 onto a tubular. This involves sliding the centralizer over a terminating end of a tubular generally prior to the tubular being connected to the next tubular in the string. The inner surfaces of the interconnecting rods generally engage the OD of the tubular on which the centralizer 100 is being positioned, and as such, the radius 126 of the centralizer 100 determines the tubular size that may be received by the centralizer. Once the centralizer is positioned on the tubular, it may be secured to the tubular with set screws (not shown), or axially secured to the tubular between two stop collars that are secured to the tubular. Once the centralizer 100 is secured to the tubular, the tubular may be ran into the hole, and the outer surface of the flutes 110 may engage the ID of the casing, liner, or other tubular that the centralizer 100 has been inserted into. The flutes 110 engage the ID of the surrounding component and maintain the tubular in rigid standoff from the surrounding casing or tubular.
However, Applicants note that the positioning of the interconnecting posts 106 in the inside (attached to the ID) of the centralizer band has shown to provide for smaller diameter tubulars to be inserted into larger holes as a result of the reduced radial profile of the current rigid centralizer 100. For example, the exemplary rigid centralizer 100 provides an ideal application for end users wanting to save one size of casing, e.g., to centralize a 5½″ tubular inside a 9⅝ casing or alternatively to centralize a 7″ tubular inside a 13⅜″ casing. Additionally, the construction of the rigid centralizer 100 is very light compared to a conventional rigid centralizer, which provides for significantly reduced shipping costs and easier installations due to the reduced weight. The current rigid centralizer is also inexpensive to produce, requires fewer welds than conventional centralizers, and provides a larger flow area than conventional centralizers, which facilitates both increased efficiency and reduced costs.
The foregoing has outlined features of several embodiments so that those skilled in the art may better understand the present disclosure. Those skilled in the art will also appreciate that the present disclosure may be used as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the present disclosure, and that they may make various changes, substitutions and alterations herein without departing from the spirit and scope of the present disclosure, as defined by the following claims.
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Frank's Anaconda Stop Collar Sheet, Frank's Casing Crew & Rental Tools, Inc., Lafayette, LA, 2003. |
Number | Date | Country | |
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20120138288 A1 | Jun 2012 | US |