Insulated containers, sometimes called “coolers” are quite popular, and are used in numerous activities. Large coolers are often used for picnics and other social gatherings, and individual users may utilize smaller coolers to keep a fewer number of items at a desired temperature.
Typically, the walls of contemporary coolers include hard outer and inner shells, and an insulating central layer. The central layer is usually a product having a high insulation value, or R value. While hard-sided coolers are useful and popular, they can be heavy and awkward to carry and, once the contents have been consumed, the empty hard-sided cooler can be inconvenient to transport and store. As such, the use of soft-sided coolers has become popular. Soft-sided coolers are known and may be formed from an insulating material, such as expanded polyethylene foam, that is surrounded by a flexible fabric, such as polyester, nylon or the like. Such coolers may be produced by covering one or more pieces of insulating material with a flexible material and stitching the pieces or portions of the pieces together so as to form a container. These containers are lighter in weight than hard sided coolers and can be folded up for ease of storage when not in use.
While soft-sided coolers have beneficial aspects, users still desire an insulated container which will retain ice and, more importantly, melted ice (e.g. water) without leaking through the container seams. As such, it is desirable for soft-sided insulated containers to have a water-tight liner which fits inside the container compartment. Users may also desire a certain level of protection for the contents they will put within the soft-sided cooler from damage which can be sustained by deformation of the soft-sided cooler such as by having heavy items place on top of the cooler, someone accidentally stepping on the cooler and the like. Hard liners which are made of molded plastic are known. While these liners are water-tight and can additionally provide desired structure to a soft-sided cooler, they are not easy to store when not in use and must be removed and stored separately from the soft-sided insulated container if the user wishes to fold up the soft-sided cooler. Hard liners have the additional benefit of being easy to clean.
Soft liners are known which include sewn-in liners typically made of flexible poly vinyl chloride or polyethylene vinyl acetate. While these liners do fold up for easy storage, the seams are not water-tight and the liners do not provide much structure to the soft-sided cooler. The absence of a water-tight liner restricts a user to utilization of freezable ice substitutes instead of actual ice to avoid leakage through the seams.
The following presents a simplified summary of some embodiments of the invention in order to provide a basic understanding of the invention. This summary is not an extensive overview of the invention. It is not intended to identify key/critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some embodiments of the invention in a simplified form as a prelude to the more detailed description of some embodiments that are presented later.
In accordance with an embodiment, a soft-sided insulated container is provided that comprises a collapsible and water-tight liner having rigid walls, more specifically, comprising at least one flexible side panel and a flexible bottom panel defining a cavity therein, said panels comprising an interior layer of fabric adjacent a first side of a layer of insulating fabric and an exterior layer of fabric adjacent a second side of the layer of insulating fabric; a flexible top panel hingedly connected to the at least one flexible side panel, said top panel configured to removably cover said cavity; a removable liner having rigid sides and flexible seams connecting said rigid sides; said liner configured to fit within said cavity and said liner further configured to be collapsible along said flexible seams from a first expanded configuration to a second folded configuration; and wherein said liner further comprises a first side panel having first and second ends and top and bottom ends, a second side panel having first and second ends and top and bottom ends located opposite said first side panel; a first end panel having a top end and a bottom end and connected by a first flexible seam to the first end of said first side panel and by a second flexible seam to the first end of said second side panel; a second end panel having a top end and a bottom end and connected by a third flexible seam to the second end of said first side panel and by a fourth flexible seam to the second end of said second side panel; a bottom panel connected by a flexible fifth seam to the bottom end of said first side panel and by a sixth flexible seam to the bottom end of said second side panel; wherein said bottom panel comprises two pieces of rigid material connected to each other by a seventh flexible seam running from a central point of the first end panel to a central point of the second end panel; and wherein said first and second end panels each further comprise a center end seam extending from the top end to the bottom end and further comprise first and second angles seams extending from each corner intersection of enc panel, side panel and bottom panel to a point located on said center end seam.
In accordance with an embodiment, a container is provided having a first side panel having first and second ends and top and bottom ends; a second side panel having first and second ends and top and bottom ends located opposite said first side panel; a first end panel having a top end and a bottom end and connected by a first flexible seam to the first end of said first side panel and by a second flexible seam to the first end of said second side panel; a second end panel having a top end and a bottom end and connected by a third flexible seam to the second end of said first side panel and by a fourth flexible seam to the second end of said second side panel; a bottom panel connected by a flexible fifth seam to the bottom end of said first side panel and by a sixth flexible seam to the bottom end of said second side panel; said container collapsible along said flexible seams; wherein said bottom panel comprises two pieces of rigid material connected to each other by a seventh flexible seam running from a central point of panel; and wherein said first and second end panels each further comprise a center end seam extending from the top end to the bottom end and further comprise first and second angled seams extending from each corner intersection of end panel, side panel and bottom panel to a point located on said center end seam; wherein in said second configuration, said first and second ends collapse and fold either inward or outward.
In accordance with an embodiment, a soft-sided insulated container is provided that comprises a collapsible and water-tight liner having rigid walls, more specifically, comprising at least one flexible side panel and a flexible bottom panel defining a cavity therein, said panels comprising an interior layer of fabric adjacent a first side of a layer of insulating fabric and an exterior layer of fabric adjacent a second side of the layer of insulating fabric; a flexible top panel preferably hingedly connected to the at least one flexible side panel, said top panel configured to removably cover said cavity; a removable liner having rigid sides and flexible seams connecting said rigid sides; said liner configured to fit within said cavity and said liner further configured to be collapsible along said flexible seams from a first expanded configuration to a second folded configuration; and wherein said liner further comprises a selectively closable drain element providing for fluid communication between the interior of the liner and the exterior of the soft cooler; further comprising a foldable and separate wheeled cart for transporting the soft, the cart having wheels, a retractable handle and being foldable or compactable for storage, the soft cooler being releasably securable to the wheeled cart.
Other features of the invention will become apparent from the following detailed description when taken in conjunction with the drawings, in which:
a-c is a front perspective view of a wheeled cart;
a-c is a front view of a the collapsible cooler of
In the following description, various embodiments of the present invention will be described. For purposes of explanation, specific configurations and details are set forth in order to provide a thorough understanding of the embodiments. However, it will also be apparent to one skilled in the art that the present invention may be practiced without the specific details. Furthermore, well-known features may be omitted or simplified in order not to obscure the embodiment being described.
Referring now to the drawings, in which like reference numerals represent like parts throughout the several views,
Each of the panels 12, 14, 16, 18, 20, 26 preferably includes a piece of insulating material, such as expanded polyethylene foam, enclosed in a flexible fabric, such as vinyl, polyester, nylon or similar fabric. In this manner, the container 10 is deemed a soft-sided cooler.
Container 10 may comprise exterior and interior pockets (not shown) as well as carrying handle 30 which may be attached at various locations. For purposes of illustration only, handle 30 is depicted as a side handle, but can be of other constructions known and used in the industry. Additionally, although a rectangular shaped container is shown in the figures, it is within the scope of the present invention for container 10 to have other shapes such as cubic, oval, elliptical, cylindrical and the like.
The top panel 26, bottom panel 20, and back panel 14 are connected together along their edges to form a box-like shape. In particular, the top panel 26 may have an elongated rectangular shape and may be connected along an edge to three consecutive edges of the back panel 14. Top panel 26 may comprises a zipper or other closure mechanism 28 for connecting the three consecutive edges fop top panel 34a-c to the three consecutive upper periphery edges of compartment 36a-c. In the alternative, top panel 26 may comprise a zipper or other closure mechanism 28 for securing the top panel 26 to one or more of the front or side panels to securely retain items located inside the cavity formed within container 10.
As shown in
Liner 38 is adapted for insertion and removal from compartment 24. As shown in
Panels 40, 42, 44, 46, 48 of liner are made of rigid plastic and are connected to each other at seams Sx located at corners and mid-points of panels to allow for the collapse and folding of liner along seam lines. First and second end panels 44, 46 of liner may be collapsed inwardly as shown in
In a first embodiment, shown in
In another embodiment, shown in
While various configurations of panels and seams are possible, a preferred pattern (shown in
As noted above, seams Sx preferably comprise living hinges made of the same material as liner panels, but of a smaller thickness. Seams may also, however, be made of a second material different from that of liner panels. The second material is flexible and waterproof and is preferably thermoplastic rubber, thermoplastic polyurethane, silicone, or the like. It is also within the scope of the present invention for seams to be of a wider thickness to allow for easier collapsibility of the liner 38.
As shown in
As shown in
As also shown in
a-c depicts the collapsibility of container 10 and liner 38 in connection with drain element 70 and further shows the functionality of drain element 70 as a retaining means for retaining the container 10 in its collapsed and folded configuration. In operation, all contents of the liner and container (with the exception of the liner itself) are removed and any remaining liquid is eliminated, preferably through drain element 70. The sliding lock mechanism 80 is slid to one corner of each liner top side 39 to allow the liner 30 to be collapsed. The container 10 is thereafter collapsed upon itself in a front/back matter (e.g. in a horizontal manner and not vertically) as shown in
When folding and collapsing the liner 38 between the fully expanded and fully collapsed configurations, the first and second end panels 44, 46 may be folded inward as shown in
A preferred method of manufacture comprises using a die-cut piece of rigid plastic material. The material is preferably cut in a single sheet of material in the pattern shown in
If the flexible hinge configuration is to be utilized, the individual panels are cut apart from the sheet and each panel is placed into a separate die wherein a second more flexible material is added to the rigid panels and allowed to cure such that the rigid panels are connected to each other along seams S to form expanded liner 38 in the desired configuration wherein the flexible material is located at each seam, thereby resulting in a flexible hinge. In the alternative, it is also within the scope of the present invention to utilize the flexible hinge configuration but to keep at least the end panel pieces as a single piece wherein tabs of material connect end panel pieces to each other. The tabs are made of the same material as end panels, but in a thinner construction. Tabs (not shown) assist in keeping end panel pieces in the proper location and orientation during the application and curing of the flexible material.
Container 10 may have additional features, many of which may be common to coolers. For example, container 10 may include additional features, such as pockets, carabineers, additional handles and the like. As another example, while the above description refers to soft-sided coolers, the above coolers may be made to have hard sides. Fasteners other than zippers may also be used. For instance, a hook and loop fastener may be used instead of a zipper. Moreover, the container 10 may include more than one zipper or other fasteners.
In an alternative embodiment shown in
Other variations are within the spirit of the present invention. Thus, while the invention is susceptible to various modifications and alternative constructions, a certain illustrated embodiment thereof is shown in the drawings and has been described above in detail. It should be understood, however, that there is no intention to limit the invention to the specific form or forms disclosed, but on the contrary, the intention is to cover all modifications, alternative constructions, and equivalents falling within the spirit and scope of the invention, as defined in the appended claims. For example, container 10 can function as a collapsible liner for removable insertion in a soft-sided cooler, but container 10 can be utilized on its own as a stand-alone container or used in outer containers other than soft-sided coolers.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. The term “connected” is to be construed as partly or wholly contained within, attached to, or joined together, even if there is something intervening. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate embodiments of the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
This application claims the benefit of U.S. Provisional Application No. 61/451,973, entitled “Rigid Collapsible Liner for Insulated Container,” filed Mar. 11, 2011 (Attorney Docket No. Orgpls-2-6386); and U.S. Provisional Application No. 61/537,736, entitled “Rigid Collapsible Liner for Insulated Container With Drain,” filed Sep. 22, 2011 (Attorney Docket No. Orgpls-2-6543), the entire disclosure of each is hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US12/28130 | 3/7/2012 | WO | 00 | 2/5/2015 |
Number | Date | Country | |
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61537736 | Sep 2011 | US | |
61451973 | Mar 2011 | US |