The present invention relates to a rigid hinged-lid package and relative packing method and machine.
In the following description, reference is made, for the sake of simplicity and purely by way of a non-limiting example, to a rigid, hinged-lid packet of cigarettes.
A rigid, hinged-lid packet of cigarettes normally comprises an inner package enclosing a group of cigarettes; and a rigid outer package housing the inner package.
To preserve the organoleptic characteristics of the cigarette tobacco, it is common practice to employ a sealed inner package, which is formed by folding and heat sealing a sheet of airtight packing material featuring a reclosable cigarette extraction opening.
One problem of rigid packets of cigarettes in which the inner package is formed as described above is the tendency of the inner package to collapse after some of the cigarettes are withdrawn, thus making it difficult to extract the remaining cigarettes and, in particular, to open and close the sealing panel.
It is an object of the present invention to provide a rigid, hinged-lid package and relative packing method and machine, designed to eliminate the above drawbacks and which at the same time are cheap and easy to implement.
According to the present invention, there are provided a rigid, hinged-lid package and relative packing method and machine, as claimed in the accompanying Claims.
A number of non-limiting embodiments of the present invention will be described by way of example with reference to the accompanying drawings, in which:
Number 1 in
Outer container 2 has an open top end 7; and a cup-shaped lid 8 hinged to container 2 along a hinge 9 to rotate, with respect to container 2, between an open position (
When lid 8 is in the closed position, outer container 2 is in the form of a rectangular parallelepiped comprising a top wall 10 and bottom wall 11 opposite and parallel to each other; two opposite parallel major lateral walls 12, 13; and two opposite parallel minor lateral walls 14. More specifically, one major lateral wall 12 defines a front wall 12 of outer container 2, and the other major lateral wall 13 defines a rear wall 13 of outer container 2. Four longitudinal edges 15 are defined between lateral walls 14 and front and rear walls 12, 13; and eight transverse edges 16 are defined between top and bottom walls 10, 11 and front, rear, and lateral walls 12, 13, 14.
In the
Packet 1 also comprises a rigid (i.e. rigid-cardboard) collar 17, which is folded about inner package 3 to at least partly cover a top portion of inner package 3, and is fixed (normally glued) to inner package 3. In one embodiment, inner package 3 and/or collar 17 (which are glued integrally and non-detachably to each other) are/is also glued to outer container 2. Collar 17 (together with inner package 3 covered partly by it) projects partly outwards of open top end 7, and engages a corresponding inner surface of lid 8 when lid 8 is closed. In a preferred embodiment, collar 17 has two lateral projections 18, which interferentially engage the lateral walls of lid 8 to hold lid 8 in the closed position.
As shown more clearly in
Reclosable sealing panel 6 for closing extraction opening 5 of inner package 3 is located over collar 17, and has an inner surface 27 (
As shown in FIGS. 4 and 6-8, cigarette extraction opening 5 of inner package 3 is defined by a U-shaped incision 28 formed in a top portion of front wall 20 of inner package 3, and extending along the whole of top wall 24 of inner package 3 (without touching rear wall 26 of inner package 3, i.e. only extending as far as a transverse edge between top wall 24 and rear wall 26 of inner package 3).
In a preferred embodiment, reclosable sealing panel 6 incorporates a detachable portion 29 (
In a preferred embodiment, reclosable sealing panel 6 has a grip tab 31 with no re-stick adhesive on inner surface 27, and which is located close to, normally below, extraction opening 5 for easy grip and lift of sealing panel 6. In other words, sealing panel 6 can be raised by the user simply gripping grip tab 31, which, unlike the rest of sealing panel 6, is in no way fixed to collar 17 underneath.
As shown in
It is important to note that incisions 28 and 30 may be either continuous through incisions (i.e. continuous cuts from the outset through inner package 3 and collar 17 respectively) or partial incisions (i.e. initially defining, in inner package 3 and collar 17, respective tear lines, which form respective continuous tears through inner package 3 and collar 17 when sealing panel 6 is unsealed). Incisions 28 and 30 are preferably partial to avoid excessively weakening inner package 3 and collar 17 during the folding process, and may be partial in the sense of either only being formed through part of the thickness of the packing material (i.e. non-through incisions), or being formed in discontinuous ‘portions’ (i.e. respective ‘perforated’ lines).
In the
In the alternative embodiment shown in
In the
In the
As shown in
Packing machine 38 comprises a known line 39 (only shown partly) for forming groups 4 of cigarettes; and a first transfer wheel 40, which rotates in steps about a respective horizontal axis of rotation 41 to successively receive groups 4 of cigarettes, and to transfer groups 4 of cigarettes to a second packing wheel 42 at a transfer station 43. Second packing wheel 42 is mounted to rotate in steps about a respective axis of rotation 44 parallel to axis of rotation 41, comprises a number of peripheral pockets 45, each for receiving a group 4 of cigarettes together with a respective flexible sheet 46 of foil packing material fed to transfer station 43 by a feed line 47, and folds each sheet 46 of packing material about respective group 4 of cigarettes to form an inner package 3.
Packing machine 38 also comprises a third packing wheel 48, which rotates in steps about a respective vertical axis of rotation 49 crosswise to axis of rotation 41. Third packing wheel 48 comprises a number of peripheral pockets 50, which are rotated in steps about axis of rotation 49 and fed successively through a feed station 51 for supplying creased cardboard blanks 32 complete with sealing panels 6 and from which to form collars 17. At feed station 51, each pocket 50 receives a blank 32, which is folded into a U inside pocket 50 by folding, panels 23′ ninety degrees with respect to panel 19′ about the two longitudinal fold lines 35. Third packing wheel 48 also rotates through a transfer station 52 for transferring inner packages 3, and where an inner package 3 is inserted into the U-folded blank 32 inside each pocket 50. Downstream from transfer station 52, folding devices (not shown) finish folding each blank 32 about inner package 3 to form respective collar 17 complete with sealing panel 6. Finally, third packing wheel 48 rotates through a transfer station 53, where each inner package 3, fitted with a collar 17 complete with sealing panel 6, is expelled from pocket 50 and transferred to a fourth packing wheel 54. Fourth packing wheel 54 rotates in steps about a respective axis of rotation 55 parallel to axis of rotation 49, is structurally identical to third packing wheel 48, and comprises a number of peripheral pockets 56. In pockets 50 on third packing wheel 48, and pockets 56 on fourth packing wheel 54, each rectangular-parallelepiped-shaped inner package 3 is positioned flat, i.e. with a minor lateral surface facing outwards, and with its longitudinal axis (the axis parallel to the cigarette axes) crosswise to axes of rotation 49, 55, and tangent to the periphery of packing wheels 48, 54. Fourth packing wheel 54 and third packing wheel 48 overlap at transfer station 53, and inner packages 3 are transferred from third packing wheel 48 to fourth packing wheel 54 in a vertical movement parallel to axes of rotation 49, 55.
At a transfer station 57, each inner package 3, fitted with a collar 17 complete with sealing panel 6, is transferred from a pocket 56 on fourth packing wheel 54 to a pocket 58 on a fifth packing wheel 59. Fifth packing wheel 59 is mounted to rotate in steps about a respective horizontal axis of rotation 60 parallel to axis of rotation 41, receives each inner package 3 and respective collar 17, complete with sealing panel 6, together with a respective rigid blank 61 fed to transfer station 57 by a feed line 62, and folds each blank 61 about relative inner package 3 to form a packet 1 of cigarettes, in which inner package 3 is housed inside an outer container 2 (
Packets 1 are transferred successively from fifth packing wheel 59 to a sixth transfer wheel 63 at a transfer station 64. More specifically, each packet 1 arriving at transfer station 64 is positioned on edge on the periphery of fifth packing wheel 59, i.e. with a major lateral surface of packet 1 facing outwards, and with the longitudinal axis (the axis parallel to the cigarettes) of packet 1 parallel to axis of rotation 60 of fifth packing wheel 59.
Sixth transfer wheel 63 rotates in steps about a respective vertical axis of rotation 65 crosswise to axis of rotation 60 of fifth packing wheel 59, receives packets 1 successively from fifth packing wheel 59 at transfer station 64, and transfers packets 1 to a drying area 66 (not shown schematically) at a transfer station 67. Drying area 66 forms the output of packing machine 38, and feeds packets 1 of cigarettes to a follow-up cellophaning machine (not shown) which applies an overwrap of transparent plastic material about each packet 1 of cigarettes.
Feed line 47 supplying flexible sheets 46 of foil packing material has a cutting device 68, which makes U-shaped incision 28, defining cigarette extraction opening 5, in each sheet 46.
Blanks 32 from which collars 17 are made are fed to feed station 51 on a feed line 69, and are obtained in known manner by transversely cutting a continuous strip of cardboard unwound off a reel 70. Feed line 69 comprises a cutting device 71 for forming in each blank 32 U-shaped incision 30 defining detachable portion 29 of collar 17, which adheres to reclosable sealing panel 6; and an application device 72 for applying reclosable sealing panel 6 to each blank 32. Reclosable sealing panel 6 is preferably obtained from a reel, with non-dry, re-stick adhesive already applied to inner surface 27 (i.e. is self-adhesive).
A gumming device 73 applies adhesive (non-dry, re-stick or permanent adhesive) to the side of detachable portion 29 of each collar 17 facing inner package 3, so that detachable portion 29 adheres to the part of inner package 3 bounded by incision 28. In
Packet 1 of cigarettes described has numerous advantages.
Firstly, sealed inner package 3 effectively protects the cigarettes inside against external agents, and so preserves the organoleptic characteristics of the tobacco for a long period of time.
Secondly, by virtue of collar 17 supporting sealing panel 6, sealed inner package 3 is extremely rigid about extraction opening 5, and so does not collapse when half-empty, thus making the last cigarettes easy to withdraw, and sealing panel 6 easy to open and close.
Finally, packet 1 of cigarettes described can easily be produced on a standard packing machine (which only requires a few minor alterations), as opposed to a special, high-cost packing machine i.e. specially designed for packets of cigarettes of this type).
In view of its many advantages, the package described may also be used for articles other than cigarettes, e.g. food products (such as sweets, chocolates or other confectionary).
Number | Date | Country | Kind |
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BO2010A000098 | Feb 2010 | IT | national |