The invention relates generally to food product equipment, and more specifically to a device used when adding toppings to a pizza crust, or other food product substrate, to guide the toppings to specific areas of the crust, or other substrate, and away from other areas.
It is well known that pizza is made by placing toppings, such as cheese, pepperoni and onions, on a circular or otherwise-shaped crust that may already have sauce on the top surface. Sauces can include common tomato-based and other less common sauces, such as Alfredo. A common means of placing toppings on a pizza crust is by hand, whereby the operator simply drops particles of topping (e.g., grated pieces of cheese, disks of pepperoni, etc.) at the locations desired. Hand-topping a pizza is time-consuming and requires skill to rapidly place toppings only where desired. Almost always, even with the best operators, toppings overlap or extend over the edge of the crust, which may be undesirable.
The prior art includes many devices that are used to reduce the probability of toppings being improperly placed on the crust edge. Most such devices are ring-shaped with substantially vertical sidewalls and rest upon the pizza crust during use. This results in the need to wash the device after every use, and leaves an undesirable indentation on the crust. The need exists for a device that results in a well-topped pizza crust that avoids the above-described and other disadvantages.
Disclosed herein is an apparatus for use in topping a food product that has a peripheral edge when the food product rests upon a pan with a peripheral edge. The apparatus comprises an annular guide having an axis, an outer edge and a guide surface terminating at an inner edge. The inner edge defines a central opening and the guide surface forms a first angle relative to the axis. A distance between the inner edge and the axis is smaller than a distance between the outer edge and the axis. An annular skirt is mounted coaxially to the annular guide. The annular skirt has a radially inwardly-facing surface configured to be disposed adjacent a peripheral edge of the pan. Upon disposing the skirt's radially inwardly-facing surface adjacent the peripheral edge of the pan, the inner edge is disposed a first predetermined distance relative to the food product and a second predetermined distance radially-inwardly of a peripheral edge of the food product.
In some embodiments, the angle formed between the guide surface and the axis is between about 20 degrees and about 60 degrees. In some embodiments, a second angle is formed between the annular skirt and the axis in a range between about 1 and about 90 degrees. In some embodiments, a stop may be mounted to the radially inwardly-facing surface of the skirt. In some embodiments, the annular skirt and the axis are substantially parallel.
Also disclosed herein is a combination for topping a food product. The food product has a peripheral edge and an upper surface, and the food product rests upon a pan with a peripheral edge. The combination comprises an annular guide. The annular guide has an axis and a guide surface terminating at an inner edge defining a central opening. The guide surface is substantially non-parallel to the axis. An annular skirt is mounted coaxially to the annular guide and adjacent the peripheral edge of the pan. The inner edge is disposed a first predetermined distance from the food product's upper surface and a second predetermined distance radially inwardly of the food product's peripheral edge.
In some embodiments, an angle formed between the guide surface and the axis is between about 20 degrees and about 60 degrees. In some embodiments, an angle is formed between the annular skirt and the axis in a range between about 1 and about 90 degrees. In some embodiments, a stop is mounted to a radially inwardly-facing surface of the skirt, and the peripheral edge of the pan abuts the stop. In some embodiments, the annular skirt and the axis are substantially parallel. In some embodiments, the skirt has a radially inwardly-facing surface contacting the peripheral edge of the pan.
In describing the preferred embodiment of the invention which is illustrated in the drawings, specific terminology will be resorted to for the sake of clarity. However, it is not intended that the invention be limited to the specific term so selected and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar purpose. For example, the word connected or terms similar thereto are often used. They are not limited to direct connection, but include connection through other elements where such connection is recognized as being equivalent by those skilled in the art.
A ring 10 is shown in
For use with pizzas, the outer diameter of the ring 10 may be about 6 inches to about 18 inches, but the diameter may vary substantially from these dimensions for use on pizzas of any dimension or any other food product. The inner diameter may be about 5 inches to about 17 inches, but may vary substantially from these dimensions for use on pizzas of any dimension or any other food product.
The ring 10 may be made of plastic, metal, ceramic, a fiber-reinforced polymer composite, or any other suitable material. Contemplated metals include aluminum and aluminum alloys, and contemplated plastics include food safe polymers. Any suitable material may be substituted for these. The ring 10 may be made by any suitable manufacturing process, including metal spinning, cutting away excess material from a single block (e.g., machining), injection molding, three dimensional printing, or any acceptable process.
The ring 10 has structural components that facilitate use with a circular pizza pan, and it will be apparent to those knowledgeable in the field how to modify these components to work with other food products and other shapes. A toppings guide 20 extends around the ring 10 at one axial end of the ring. A pan-receiving skirt 30 extends around the ring 10 at the opposite axial end of the ring and is attached to the guide 20, such as by being molded with the guide 20, welding or any other suitable attachment. It is contemplated to mount the guide 20 on the skirt 30 by friction alone, or by any other temporary means of affixing. The guide 20 and skirt 30 are preferably annular and coaxial. In an operable position, the skirt 30 is preferably placed around the peripheral edge of a conventional pizza pan 100 as shown in section in
An outer edge 40 may define the most radially-outward portion of the ring 10 and the guide 20, thereby forming the outer periphery of the ring 10. An inner edge 50 may define the most radially-inward portion of the ring 10 and is spaced axially from the outer edge 40. A contemplated distance from the outer edge 40 to the inner edge 50 is about 1.5 inches, but this distance is an example and not critical.
A lower edge 60 is axially opposite the outer edge 40, and is the lowest portion of the ring 10 when the ring is in an operable position, as shown in
A guide surface 70 is formed on the radially-inwardly facing side of the guide 20 and extends between the outer edge 40 and the inner edge 50. The guide surface 70 may be non-parallel, i.e., angled, relative to the axis A (see
An annular groove 80 is defined adjacent the radially-inwardly facing curved sidewall of the skirt 30 between the lower edge 60 and the inner edge 50, as shown in
The annular guide 20 generally, and the guide surface 70 in particular, may have at least a portion that extends radially outside the peripheral edge of the crust 90, and optionally radially outside the peripheral edge of the pan 100, as shown in
In order to maintain this clear border at or near the inner edge 50, the ring 10, and specifically the inner edge 50, is spaced vertically a desired distance from the top of the crust and radially a desired distance from the outer edge of the crust. During use, the inner edge 50 is positioned a desired distance above the crust 90 and a desired distance radially-inwardly (to the right in
The ability to obtain a clear border at or near the inner edge 50 of the ring 10 is affected by many factors, including the quantity and shape of cheese used, the guide angle and the shape of the cheese particles. Within the desirable ranges of guide angles, shallower angles (larger angles relative to the vertical axis A) result in more cheese located beyond the inner edge 50. Also, if one uses more cheese, the cheese typically flows radially outwardly past the inner edge 50 after ring removal. There is also a difference between the types of cheese and where the cheese particles will fall when the ring is removed after use. For example, long-feathered shred cheese does not move very much when the ring is removed after use. However, a finely diced or cubed cheese tends to be more dynamic and spills over more when the ring is removed after use. This means that, when using finely diced or cubed cheese, the inner edge 50 must be positioned farther radially-inwardly than when using long-feathered shred cheese, in order to obtain the same resultant clear border of cheese after removal of the ring.
The radial distance B (see
The radial distance D is the clearance gap between the peripheral edge of the pan 100 and the radially-inwardly facing surface 80′ of the skirt 30. This distance D is preferably 0.125 inches for a 6-18 inch diameter pizza and may be in a range of 0.1 to 0.15 inches. This distance D permits variations in pan diameters due to manufacturing tolerances and distortion of pans over time due to use. It is desired to position the radially-inwardly facing circular surface 80′ coaxial with the peripheral edge of the pan 100 during use, because this accommodates imperfections in the ring 10 and the pan 100.
The distance E is the vertical gap between the inner edge 50 and the top surface of the crust 90. This distance E is preferably between 3/16 and ¼ inches for a 6-18 inch diameter pizza. In some embodiments, the distance E may be measured above the top surface of any sauce that has been placed on the crust 90. In the embodiments described herein, the ring is used on a pizza crust after placing the sauce on the crust. Some crusts have no sauce, and the rings described herein may be used on such crusts. The distance E, along with the distance B, directly affect how far the toppings may fall radially-outwardly past the inner edge 50 during and after ring 10 use. The falling of toppings radially-outwardly normally occurs when the operator removes the ring 10 from the pan 100 after adding toppings to the crust. In general, at least when E is greater than about ¼ inch, the higher the inner edge 50 is above the crust 90, the farther radially inwardly the inner edge 50 should be positioned during use in order to create a clear border of toppings on the crust. This is because a taller gap E permits toppings to fall farther radially outwardly than a shorter gap E during use and upon removal. Thus, the inner edge 50 must be placed radially inwardly to counter the phenomenon of a taller gap E above about ¼ inch. When E is under ¼ inch, to at least as small as about 0.06 inches, a difference in E makes little difference in how far radially outwardly the toppings fall during removal of the ring 10. In general, when E is between about 0.06 to 0.25 inches, the cheese diameter is about 0.8 inches larger than the ring inner diameter. When the gap E is above ¼ inch, the cheese diameter expands with larger E gaps.
The vertical distance F is the overall height of the ring 10. The distance F is preferably 2.0 inches for a 6-18 inch diameter pizza, but this distance may vary from 1.5 inches to 2.5 inches. This parameter F affects how far an operator's hands can fit into the interior opening 12 of the ring, specifically in the region within the inner edge 50, in a manner that is ergonomically healthy and sustainable. The angle of the guide surface 70 also affects how far an operator's hands may ergonomically reach into the interior void. Both the angle of the guide surface 70 and the distance F may be determined by the level of care the operator exhibits when applying toppings, and the need of the operator to reach a significant distance into the interior of the ring to add toppings.
The vertical distance G is the height from the bottom of the pan 100 to the top surface of the crust 90. This is commonly a distance of around 0.6 inches for a 6-18 inch diameter pizza, but can vary substantially. The distance G+E is an important distance, which may be 0.788 inches for a 6-18 inch diameter pizza in the embodiment of
The guide length H is the length of the guide surface 70, which is shown as 1.429 inches in
An advantage of the ring 10 is that the ring fits entirely over the pan 100 and self-aligns with the pan 100 under the force of gravity or by the user forcing the ring 10 to align. This is due, in some embodiments, by a skirt that is substantially parallel with the axis of the ring. In a typical process of use, the operator places the ring over the top of the pan 100 and the crust 90 with the ring 10 in a roughly coaxial position with the pan 100. Ideally, the surface 80′ is disposed in contact with, or directly adjacent to, the pan's peripheral edge or the top of the pan's peripheral edge. Then the ring 10 is released or forced downwardly by the operator until the ring is aligned coaxially with the pan 100, as shown in
Whereas prior art devices rest on the crust or sauce of a pizza, the device described herein does not. The ring 10 preferably rests on the surface, such as the countertop, that supports the pizza pan 100. Also, with prior art devices, the user centers the device over the crust before adding toppings. With the ring 10, the peripheral edge of the pan 100 locates the ring coaxial with the pan and the crust because the crust should be centered on the pan. The ring 10 thus preferably makes no contact with the crust or other food products, so sanitation requirements will be different than if the ring 10 rested in contact with the food during use.
An alternative embodiment of the present invention is shown in cross section in
The embodiment of
The ring 410 shown in
One contemplated manner of manufacturing the ring 410 is to roll a rectangular strip of aluminum or steel sheet into an annulus, such as a hoop, after welding the overlapping end surfaces of the strip together. The hoop is mounted onto a 2-piece mandrel and the annulus is formed into the shape shown in
As shown in
Of course, the details of the above rings would work in alternative shapes other than circular, including rectangular and rectangular with rounded corners, particularly when working with pans and crusts that are not circular. The rings shown and described herein would be modified, as will be understood by a person having ordinary skill in the art, to accommodate pan and/or crust shapes other than circular. Such rectangular, oval, and other shapes are accommodated by rings with a matching shape. Such rectangular, oval, and other shaped rings are considered “rings” despite not being circular, and are annular due to a central opening in a closed loop.
This detailed description in connection with the drawings is intended principally as a description of the presently preferred embodiments of the invention, and is not intended to represent the only form in which the present invention may be constructed or utilized. The description sets forth the designs, functions, means, and methods of implementing the invention in connection with the illustrated embodiments. It is to be understood, however, that the same or equivalent functions and features may be accomplished by different embodiments that are also intended to be encompassed within the spirit and scope of the invention and that various modifications may be adopted without departing from the invention or scope of the following claims.
Number | Date | Country | |
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63391473 | Jul 2022 | US |