This invention relates generally to a ring mechanism for retaining loose-leaf pages and more particularly to an improved mechanism for opening and closing ring members and for locking closed ring members together.
A ring mechanism typically retains loose-leaf pages, such as hole-punched papers, in a file or notebook. A pair of hinge plates are supported within a housing in joined relation for loose pivoting motion relative to the housing. The housing is generally narrower than the joined hinge plates when they are in a coplanar position (180°). So as the hinge plates pivot through the coplanar position, they deform the housing and cause a spring force that urges them to pivot either upward or downward. Ring members mounted on the hinge plates move with the pivoting movement of the hinge plates. The ring members open when the hinge plates pivot upward and close when the hinge plates pivot downward.
Some ring mechanisms include structure such as, for example, control slides located between the housings and the hinge plates to lock the ring members together when they close. The control slides engage upper surfaces of the hinge plates and block the hinge plates from pivoting upward when it is desired to hold the closed ring members together. The control slides move to a position allowing the hinge plates to pivot freely when it is desired to open the ring members. These mechanisms can be difficult to make, however, because the control slides are generally installed within the housings before the hinge plates. Consequently, proper positioning of the control slides relative to the hinge plates can be difficult. Additionally, the control slides may have a complex shape to interact with the hinge plates. This can increase production costs of ring mechanisms incorporating these control slides.
Accordingly, it would be desirable to provide a ring mechanism that is easy to make and includes a simplified travel bar.
A ring mechanism for retaining loose-leaf pages generally comprises a housing, hinge plates, rings, and a travel bar. The housing has a longitudinal axis, a central top portion, and an open bottom generally opposed to the central top portion. The hinge plates each have an upper surface and a lower surface. They are supported by the housing for pivoting movement relative to the housing with an upper surface of each hinge plate facing the housing. The rings hold the loose-leaf pages. Each ring includes a first ring member and a second ring member. The first ring member is mounted on a first hinge plate and is moveable with the pivoting motion of the first hinge plate relative to the second ring member between a closed position and an open position. In the closed position, the two ring members form a substantially continuous, closed loop for allowing loose-leaf pages retained by the rings to be moved along the rings from one ring member to the other. In the open position, the two ring members form a discontinuous, open loop for adding or removing loose-leaf pages from the rings. The travel bar is thin and flat and is supported for movement between a locked position in which the hinge plates are locked from pivoting from the closed position to the open position and an unlocked position in which the hinge plates are free to pivot from the closed position to the open position. The travel bar includes a major surface lying generally in a plane parallel to or coincident with a plane including the longitudinal axis of the housing and intersecting the central top portion and open bottom of the housing.
In another aspect, the ring mechanism of the invention generally comprises a housing, hinge plates, rings, a travel bar, and a spring. The hinge plates each have an upper surface and a lower surface, and are supported by the housing for pivoting movement relative to the housing about a pivot axis with an upper surface of each hinge plate facing the housing. The rings are substantially the same as previously described. The travel bar is disposed generally below the hinge plates and is supported for movement between a locked position in which the travel bar blocks movement of the hinge plates from the closed position to the open position and an unlocked position in which the travel bar does not block movement of the hinge plates from the closed position to the open position. The spring supports the travel bar in a position adjacent a lower surface of at least one of the hinge plates.
In still another aspect, a method of making a ring mechanism for retaining loose-leaf pages generally comprises the steps of stamping a travel bar from a sheet of material and connecting the travel bar to the ring mechanism with a major surface of the travel bar lying generally in a plane parallel to or coincident with a plane including a longitudinal axis of the housing and intersecting a central top portion and open bottom of the housing.
Other features of the invention will be in part apparent and in part pointed out hereinafter.
Corresponding reference characters indicate corresponding parts throughout the views of the drawings.
Referring now to the drawings,
The terms “forward” and “rearward” are used herein to describe relative orientation of components of ring mechanism 1. “Forward” refers to the right of the ring mechanism as viewed in
As shown in
Referring to
Housing 11 includes multiple openings, including two mounting post openings 21a, 21b and eight ring openings (each designated by reference numeral 23). Mounting post openings 21a, 21b are located along the top surface of housing 11 toward opposite longitudinal ends. The openings receive and attach mounting posts 25a, 25b, respectively, to housing 11 for use in securing mechanism 1 to notebook spine 5 (
Housing 11 also includes two opposite, lower bent rims 26 (only one rim is visible in
Also shown in
Hinge plates 31a, 31b each have substantially the same shape. Each is thin, flat, and generally rectangular, and each includes five cutouts 33a-e and 35a-e, respectively, and two detents, each designated 37. Cutouts 33a-e are located in hinge plate 31a in spaced apart relation along an inner longitudinal edge margin of the hinge plate. Cutouts 35a-e are correspondingly located in hinge plate 31b along an inner longitudinal edge margin of the hinge plate. More particularly, cutouts 33a, 33e and cutouts 35a, 35e are located toward opposite longitudinal ends of respective hinge plates 31a, 31b. Cutouts 33b-d and cutouts 35b-d are located inward and between end cutouts 33a, 33e and end cutouts 35a, 35e, respectively, in generally uniform spaced relation. As will be described in regard to operation of ring mechanism 1, the cutouts accommodate control structure 15 to either allow the pivoting movement of hinge plates 31a, 31b or to block the pivoting movement.
The detents 37 are each located along an outer longitudinal edge margin of respective hinge plates 31a, 31b and are each recessed into the hinge plate. The detents 37 are each located toward a longitudinal end of respective hinge plate 31a, 31b so that the locations of the detents in hinge plate 31a correspond to the locations of the detents in hinge plate 31b. As will be described in regard to the assembled ring mechanism 1, detents 37 serve as a connection point to secure travel bar 43 to hinge plates 31a, 31b. Two coil springs, each designated generally by reference numeral 63, connect to detents 37 to thereby secure travel bar 43 adjacent hinge plates 31a, 31b.
Hinge plates 31a, 31b also each include a finger 39 extending longitudinally away from a rearward end the hinge plate. Each finger 39 is located adjacent a respective end cutout 33a, 35a and is somewhat narrower than the rest of the respective hinge plate 31a, 31b. An inner edge margin of each finger 39 aligns with the inner edge margin of its respective hinge plate 31a, 31b, and an end of the finger is bent slightly downward out of plane with the rest of the hinge plate. Fingers 39 are used in operation of ring mechanism 1 to interact with lever 19 of control structure 15 as will be described in greater detail hereinafter.
Control structure 15 will now be described with reference to
Referring now to
Travel bar 43 includes three similarly shaped locking elements, each designated generally by reference numeral 57. Each locking element is roughly wedge shaped and includes an angled forward end 59, a flat rearward end 60, and a broad upper surface 62. A thin neck 61 extends downward from rearward end 60 and, as will be described, serves to connect respective locking element 57 to travel bar 43. In illustrated mechanism 1, locking elements 57 are formed separately from travel bar 43. But a ring mechanism in which locking elements are integral with the travel bar does not depart from the scope of this invention.
Intermediate connector 41 is shown generally between lever 19 and travel bar 43. As will be described, it links lever 19 to travel bar 43 for operation of ring mechanism 1 to lock ring members 29a, 29b of closed rings 13 together. Intermediate connector 41 is generally C-shaped and is formed from a thin wire with free ends 41a, 41b. Rearward end 41a is generally straight while forward end 41b is generally hook shaped. End 41a is bent upward about 45° relative to end 41b, and both ends 41a, 41b are bent inward about 90°.
Assembled ring mechanism 1 will be described with reference to
As best shown in
As shown in
Referring to
Travel bar 43 is disposed under hinge plates 31a, 31b in general alignment with hinge 65. A vertical plane containing travel bar 43 is oriented generally perpendicular to hinge plates 31a, 31b when in their co-planar position. The travel bar 43 has major surfaces 74 lying generally in a plane parallel to or coincident with a plane including a longitudinal axis LA of the housing 11 and the pivot axis, or hinge 65, of the hinge plates 31a, 31b (e.g.,
As shown in
As shown in
As can be seen, springs 63 retain travel bar 43 on the ring mechanism 1. Coiled bodies 64 of springs 63 fit within respective cutouts 55 of the travel bar 43 and provide an upward force on the travel bar and its locking elements 57 to retain them on the mechanism 1. Specifically, the upward force holds the travel bar so that the broad upper surfaces 62 of the travel bar locking elements 57 engage the lower surface of the housing 11. This engagement is maintained during operation of the ring mechanism, which will be described shortly. The engagement of the surfaces 62 of the locking elements 57 helps to stabilize the travel bar 43 in the position with the major surfaces 74 oriented generally vertically (as oriented in the drawings).
Mounting posts 23a, 23b are attached to housing 11 at respective housing openings 21a, 21b. They extend downward and through cutout openings 67a, 67e of hinge plates 31a, 31b, allowing the hinge plates to pivot about hinge 65 relative to the posts without contacting them. Mounting post 23a additionally extends past intermediate connector 41, which is shaped to extend around the post. Thus intermediate connector 41 can move longitudinally of mounting post 23a without contacting it. Force is transmitted from lever 19, around post 23a, to travel bar 43 along a centerline of intermediate connector 41.
As can be seen from the description of the assembled ring mechanism 1, the hinge plates 31a, 31b are connected to the housing 11 before the travel bar 43 is installed. This beneficially simplifies manufacture of this mechanism 1.
Operation of ring mechanism 1 will now be described.
As shown in
To unlock mechanism 1 and open ring members 29a, 29b , lever 19 is pivoted outward and downward. This moves lever opening arm 51 upward toward hinge plate fingers 39 and pulls intermediate connector 41 rearward. Intermediate connector 41 in turn pulls travel bar 43 lengthwise of housing 11 in the same rearward direction toward lever 19 against the tension of springs 63. The locking elements 57 move with the travel bar 43 and the broad upper surfaces 62 of the locking elements slide along the lower surface of the housing 11. The springs 63 hold the surfaces 62 of the locking elements 57 against the lower surface of the housing 11 as the travel bar 43 moves. The travel bar movement causes the springs 63 to stretch and curve further rearward while locking elements 57 move into registration over hinge plate cutout openings 67b-d. At about this time, lever opening arm 51 engages hinge plate fingers 39 at hinge 65 and begins pivoting hinge plates 31a, 31b upward (the hinge plate pivoting is supported by indentations 27). The hinge plates deform housing 11 and produce the housing spring force that biases the hinge plates 33a, 33b fully upward. It can be seen that the spacing between opening arm 51 and hinge plate fingers 39 provides room for lever 19 to move travel bar 43 and locking elements 57 immediately and prior to opening arm 51 engaging and pivoting hinge plates 31a, 31b. This lost motion allows locking elements 57 to move into registration over respective hinge plate cutout openings 67b-d before hinge plates 31a, 31b pivot upward. Locking elements 57 do not impede the pivoting movement of hinge plates to open ring members 29a, 29b . It is only after locking elements 57 register over respective openings 67b-d that opening arm 51 pushes the hinge plates upward. The broad upper surfaces 62 of the locking elements 57 always remain in contact with the lower surface of the housing 11.
Once hinge plates 31a, 31b pivot fully upward and ring members 29a, 29b open (
To close ring members 29a, 29b and lock mechanism 1, lever 19 can be pivoted upward and inward or ring members 29a, 29b can be pushed together. Pivoting lever 19 causes lever closing arm 49 to push hinge plates 31a, 31b downward and simultaneously causes intermediate connector 41 to push travel bar 43 and locking elements 57 forward. Once hinge plates 31a, 31b pass through their coplanar position, the housing spring force biases them fully downward over locking elements 57. The tension from springs 63 pulls travel bar 43 to its forward position so that locking element necks 61 bear against forward edges of hinge plates 31a, 31b. The springs 63 pull lever 19 to its vertical position and move locking elements 57 to their blocking position behind hinge plates 31a, 31b.
Pushing ring members 29a, 29b together also closes them. This directly pivots hinge plates 31a, 31b downward. The hinge plates slide along angled forward edges of locking elements 57 until the housing spring force biases them fully downward. At about the same time, hinge plate fingers 39 engage lever opening arm 51 and pivot lever 19 upward and inward and springs 63 pull travel bar 43 forward. Lever 19 is moved to its vertical position by travel bar 43 and locking elements 57 move to their blocking position behind hinge plates 31a, 31b.
It is understood that as the travel bar 43 moves lengthwise of the housing 11, the broad upper surfaces 62 of the locking elements 57 remain in contact with the lower surface of the housing 11. Thus, when the hinge plates 31a, 31b pivot upward to open the ring members 29a, 29b or downward to close the ring members, the travel bar 43 does not move with the plates. The locking elements 57 engaging the housing hold the travel bar 43 against vertical movement relative to the hinge plates 31a, 31b and housing 11 during each of these operations.
Components of ring binder mechanism 1 of the invention are made of a suitable rigid material, such as a metal (e.g. steel). But mechanisms having components made of a nonmetallic material, specifically including a plastic, do not depart from the scope of this invention.
When introducing elements of the invention, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having,” and variations thereof, are intended to be inclusive and mean that there may be additional elements other than the listed elements. Moreover, the use of “up”, “down”, “vertical”, “horizontal”, and variations of these terms is made for convenience, but does not require any particular orientation of the components.
As various changes could be made in the above without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
This application claims the benefit of U.S. Provisional Application No. 60/678,394, filed May 6, 2005, and entitled a Travel Bar For Use With A Ring Binder Mechanism, the entire disclosure of which is hereby incorporated by reference.
Number | Date | Country | |
---|---|---|---|
60678394 | May 2005 | US |