This disclosure relates to seals and gaskets for forming a fluid tight seal joint between opposed flow component ports.
Ring seals are typically annularly shaped, defining an axially aligned hole for fluid (liquid or gas) passage, two axially opposed end surfaces, a radial inner surface, and a radial outer surface. A simplistic ring seal has planar end surfaces and smooth circular radial inner and outer surfaces that define the inner diameter (ID) and outer diameter (OD) of the ring seal. It is common practice in the industry, however, to utilize seals having different radial cross-sections to obtain varying sealing capabilities for different fluid flow environments. Ring seals are typically formed from a metal such as nickel, stainless steel, and nickel alloys such as C22.
Ring seals are designed for interfacing with a specific port type. The opposed end surfaces of the ring seal are each configured to engage a port of a flow component to form a fluid tight seal between the end surface and the flow component. A commonly used ring seal is a “C seal” that has a radial cross-section of a “C” shape. The end surfaces of C seals engage and compress against a planar surface of a port of a flow component to form a fluid tight seal therebetween. Other C seals include a ridge or extension protruding axially from the end surface to aid in forming a fluid tight seal with the port of the flow component.
Another ring seal type known in the industry is a “W” seal. A typical “W” seal has planar opposed sealing surfaces. The W seal is positioned between two coupling members that have annular projections, respectively, extending therefrom. The planar sealing surfaces engage the annular projections to form a fluid tight seal between the W seal and the coupling members.
A problem with the existing ring seals is that the ring seals are only designed for use with a specific port type. For example, a C seal can only be used with a C-type port of a flow component, and a W seal can only be used with a W-type port. Problems arise when, for example, the port of a flow component on one side of the ring seal is C-type and the port of the flow component on the other side of the ring seal is a W-type. Some have attempted to solve this problem by creating a ring seal having one end surface designed to interface with a C-type port and the opposite end designed to interface with a W-type port. A shortcoming of such a ring seal is that one must be conscious of the orientation of the ring seal when positioning it between the flow components of different port types. Positioning the ring seal in an inverted orientation may cause damage to the flow components or ports thereof. Another shortcoming is that this ring seal cannot be used between flow components with the same port type, thus requiring a user to have a variety of ring seals on hand based on the port types of the flow components being joined together.
Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions and/or relative positioning of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various embodiments of the present invention. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments. It will further be appreciated that certain actions and/or steps may be described or depicted in a particular order of occurrence while those skilled in the art will understand that such specificity with respect to sequence is not actually required. It will also be understood that the terms and expressions used herein have the ordinary technical meaning as is accorded to such terms and expressions by persons skilled in the technical field as set forth above except where different specific meanings have otherwise been set forth herein.
Ring seals are disclosed herein that may be positioned between opposed flow component sealing ports to create a fluid tight seal between the opposed sealing ports. The ring seals create a fluid tight passageway from the first flow component to the second flow component. The ring seals disclosed herein include a sealing surface that may be used in conjunction with at least two different sealing port types (e.g., C-seal type and W-seal type). The embodiments shown and discussed below are symmetrical in that both sealing surfaces of the ring seal may be used in conjunction with multiple sealing port types. For example, the sealing surfaces of the ring seals may be used to seal against either a C-seal type port or a W-seal type port. Thus, a single ring seal may be used to seal the interface between two C-type ports, two W-type ports, or one C-type port and one W-type port. A user may thus use this ring seal irrespective of whether the upper or lower sealing port is C- or W-type since both sides of the ring seal are compatible with either port type.
With reference to
The ring seal 100 includes opposing sealing surfaces 120 and 120′ on the axial ends 125 and 125′ of the annular seal body 105. The sealing surfaces 120, 120′ are brought into engagement with a sealing port of a flow component to create a fluid tight seal between sealing port of the flow component and the sealing surface 120, 120′. Thus, when both sealing surface 120 and sealing surface 120′ engage sealing ports of a flow component such that a fluid tight seal is formed, the fluid flows through the axial hole 110 from one flow component and into the other flow component without leaking the fluid between the flow components.
The sealing surface 120 includes an annular extension or annular protrusion 130 extending from the annular seal body 105 in the axial direction to an apex 135. The annular extension 130 is used to engage the substantially planar sealing surface of a C-type port of a flow component to form a fluid tight seal (e.g., a C seal) between the sealing surface 120 and the sealing port of the flow component. The annular extension 130 is deformable such that upon engagement with another surface, such as a sealing surface of a C-type flow component, the annular extension 130 deforms against the surface. The annular extension 130 includes an inner extension surface 140 and an outer extension surface 145 that extend from the apex 135 back toward the annular seal body 105 in opposite directions and at an angle.
The inner extension surface 140 extends from the apex 135 at a non-zero angle relative a radial plane 150 that extends through the axial midpoint of the annular body and is perpendicular to the to the axial direction 115. The inner extension surface 140 extends from the apex 135 inward and toward the second axial end 125′ toward a radial surface 155 that is parallel with the radial plane 150. The inner extension surface 140 is a frustoconical surface extending about the circumference of the ring seal 100. The inner extension surface 140 may extend at an angle of about 10-35 degrees relative to the radial plane 150 as an example range. As one specific example, the inner extension surface 140 extends from the apex 135 at an angle of about 18 degrees relative to the radial plane 150. The radial surface 155 extends from the inner extension surface 140 to the inner surface 160 that defines the axial hole 110.
The outer extension surface 145 extends from the apex 135 in the radially outward direction to the outer surface 165 that forms the outer diameter of the ring seal 100. The outer extension surface 145 extends from the apex 135 at a steeper angle relative to the radial plane 150 than the inner extension surface 140. The outer extension surface 145 is a frustoconical surface curving about the circumference of the ring seal 100. The outer extension surface 145 may extend at an angle of about 30-70 degrees relative to the radial plane as an example range. In one specific example, the outer extension surface 145 extends from the apex 135 at an angle of about 51 degrees relative to the radial plane 150.
When the annular extension 130 is forced against a planar sealing surface (e.g., as shown
In the embodiment shown, the apex 135 is positioned closer to the outer surface 165 of the ring seal than the inner surface 160. As one example, the apex 135 may be positioned, from the inner surface 160, 50-70% of the distance to the outer surface 165. Moreover, this example ring seal 100 has an outer diameter of 0.282 inches, an inner diameter of 0.180 inches, and the apex 135 has a diameter of 0.256 inches.
The inner extension surface 140 of the sealing surface 120 is positioned to engage the annular rounded surface of a sealing ring of a W-type sealing port. In this first embodiment, the surface that engages the sealing ring, i.e., the inner extension surface 140, is radially inward of the apex 135. The inner extension surface 140 as shown is a frustoconical surface that extends away from the second axial end 120′ while extending radially outward to the apex 135. In other forms, additional surfaces of the sealing surface 120 may be configured to engage the sealing ring, for example, the radial surface 155. The inner extension surface 140 forms a surface where the sealing ring of a W-type seal port of a flow component may engage to form a fluid tight seal (e.g., a W seal) with the ring seal 100 as discussed in further detail below. The inner extension surface 140 includes a radial length that is sufficient to receive and engage a sealing ring of a W-type seal port without engaging the apex. At least a portion of the inner extension surface 140 thus has a diameter that is the same as the sealing ring of a W-type seal port, for example, 0.186-0.246 inches. The inner extension surface 140 extends at a small angle relative to the radial plane 150 (e.g., 10-35 degrees) to provide a surface against which the sealing ring of the W-type seal port can be forced against to form the W-seal.
In the embodiment shown, the sealing surface 120′ on the second axial end 125′ is a mirror image of the sealing surface 120 reflected over the radial plane 150 and functions identically to the sealing surface 120. As shown, in
The ring seal 100 may further include a plurality of bores 175 extending radially inward from the outer surface 165. The plurality of bores 175 may take any number of configurations. For example, preferably the bores 175 are constructed by drilling radially from the ring seal's radial outer surface toward the ring seal's center to minimize costs and reduce any difficulties in manufacturing. Bores 175 constructed in this manner have a circular cross-section. For simplicity, the bores 175 are illustrated as having a circular cross-section though the bores may have cross-sections other shapes without departing from the spirit or scope of the invention. The number of bores 175 and their diameter may vary depending on the desired mechanical properties of the sealing assembly. For example, an increase in the number of bores 175 or increase in the diameter of the bores 175 causes a corresponding decrease in the thickness of the ring seal's internal sidewalls which will alter the mechanical characteristics of the seal, including increasing the seal's ability to deform. However, this increase in the number of bores or increase in the bores' 175 diameter may diminish the elastic recovery (rebound) of the seal 100 after compression and decompression. In a preferred embodiment, the bores 175 are cylindrical and have diameters of between 25% and 75% of the thickness of the ring seal. Diameters less than about 25% will significantly reduce the ring seal's ability to elastically deform. Meanwhile, increasing the diameter of the bores beyond about 75% of the thickness of the ring seal 100 will weaken the structural integrity of the seal 100, resulting in the seal 100 being compressed without substantial deformation of the sealing surfaces 120, 120′ which may lead to leaks. In a preferred approach, the bores 175 have a diameter of approximately 50% of the thickness of the ring seal 100. Alternatively, the ring seal 100 could include a groove extending radially inward from the outer surface 165 to provide the deformability aspects discussed above.
With reference now to
As shown in
Thus, the identical sealing surfaces 120, 120′ of the ring seal 100 may each be used to form a fluid tight seal with either a C-type flow component or a W-type flow component. Because the sealing surfaces 120, 120′ are identical and the ring seal 100 is symmetrical about the radial plane 150, the ring seal 100 can be used to seal C-type, W-type, or a combination of flow components together without regard to the orientation of the ring seal 100. For instance, the ring seal 100 is may be similarly used where the upper flow component is W-type flow component 190 and the lower flow component is a C-type flow component 180, where both the upper flow component and the lower flow component are both C-type flow components 180 as shown in
The remaining
In all embodiments, the annular extension is deformable and, upon forcible engagement with a planar sealing surface of a C-type flow component, deforms to form a fluid tight seal. Likewise, in all embodiments, one or more surfaces are positioned and sized to receive the seal ring of a W-type flow component to form a fluid tight seal.
With regard to
With regard to
With regard to
With regard to the annular extension 430, the inner extension surface 440 and the outer extension surface 445 extend from the apex 435 in opposite radial directions, but at approximately the same angle with respect to the radial plane 450 (i.e., 45 degrees). The apex 435 of the annular extension 435 is positioned, from the inner surface 460, about 75% of the total distance from the inner surface 460 to the outer surface 465 so that the radial surface 455 can adequately engage a W-type flow component.
With regard to
Another significant difference between the ring seal 500 of the fifth embodiment and the ring seals of the previous embodiments is that in this embodiment, the annular extension 530 deforms such that a greater portion of the outer extension surface 545 is brought into engagement with a planar surface 485 of the C-type flow component to form the fluid tight seal than the inner extension surface 540. In the previous embodiments, a greater portion of the inner extension surface engages the sealing surface of the C-type flow component 180 to form the fluid tight than the outer extension surface. Also, the apex 535 aids to prevent the outer extension surface 545 from coming into contact with other objects that may mar the outer extension surface 545 because the apex 535 extends further in the axial direction that the outer extension surface 545.
Another difference between this embodiment and the previous embodiments is that the outer extension surface 545 is formed of two surfaces 546, 547. The first surface 546 has a first general angle relative to the axial direction 515 and extends to from the apex 535 to a ridge 548. The second surface 547 has a second general angle relative to the axial direction 515 extending from the ridge 548 back toward the sealing surface 520 at a steeper general angle, i.e., sloping toward the first sealing surface 520 more than the first surface 546. The second surface 547 of the outer extension surface 545 extends to the outer surface 565. The first general angle of the first surface 546 will typically be, relative to the axial direction 515, in the range of about 91 to about 125 degrees, and more about preferably 95 to about 110 degrees, and most preferably about 99 degrees, and the second general angle of the second surface 547 will typically be in the range of about 110 to about 175 degrees, and more preferably about 125 to about 145 degrees, and most preferably about 135 degrees. As shown, the inner extension surface 540 extends at a steeper angle than the first surface 546 of the outer extension surface 545 thus allowing the outer extension surface 545 to be forced against a planar surface to form the fluid tight seal upon deformation of the annular extension 530. The inner extension surface 540 may extend from the apex 535 at an angle of 45 degrees relative to the axial direction 515. A more detailed explanation of the annular extension 530 and the advantages associated with this particular annular configuration arrangement can be found in U.S. Pat. No. 9,845,875, which is incorporated herein by reference.
The apex 535 of the annular extension 535 is positioned, from the inner surface 560, about 75% of the total distance from the inner surface 560 to the outer surface 565 so that the radial surface 555 can adequately engage a W-type flow component.
With regard to
In this embodiment, the inner extension surface 640 of the annular extension 630 slopes back from the apex 635 at a much steeper slope than the outer extension surface 645. In the embodiment, shown, the inner extension surface 640 extends at a slope of 70 degrees relative to the radial plane 650 and the outer extension surface extends at an angle of 30 degrees relative to the radial plane 650. Similar to the ring seal 500 of the fifth embodiment, the outer extension surface 645 of the annular extension 630 engages the planar surface 185 of the C-type flow component 180 to form the fluid tight seal therebetween. In this embodiment, the outer extension surface 645 of the ring seal 600 does not extend to the outer surface 665, but instead extends to second radial surface 656 that extends substantially parallel to the radial plane 650 to the end surface 650.
Another difference in this embodiment is that the outer extension surface 645 is the surface designed to engage a W-type flow component 190 seal ring 195. As shown in
With regard to
One difference in between this ring seal 700 of the seventh embodiment compared to the ring seal 600 of the sixth embodiment is with regard to the slope of the inner extension surface 740 and outer extension surface 745. In this seventh embodiment, the inner extension surface 740 extends at a slope of 70 degrees relative to the radial plane 750 and the outer extension surface 745 extends at an angle of 14 degrees. Thus, the slope of the outer extension surface 745 is more gradual relative to the radial plane 750 than in the sixth embodiment. As shown, the outer extension surface 745 extends from the apex 735 toward the outer surface 765 with the outer extension surface 745 transitioning to the outer surface 765 via a curved portion 749. Since the outer extension surface 745 has a more gradual slope relative to the radial plane 750 than the inner extension surface, the outer extension surface 745 is the surface of the annular extension 730 that deforms against the planar surface 185 of a C-type flow component 180 to form the fluid tight seal.
With regard to
With regard to
As mentioned above, each of the ring seals of the various embodiments include sealing surfaces designed to engage both a C-type flow component 180 and a W-type flow component 190. The example embodiments above show how the ring seal embodiments are used to form a seal between a C-type flow component 180 and a W-type flow component 190. As shown in
With reference to
While in each of the above embodiments the ring seal is shown and described as symmetrical about the radial plane, such that the first sealing surface includes the same seal configuration as the second sealing surface, the disclosure is not so limited. It should be appreciated that a ring seal could be formed where the first sealing surface includes a seal surface according to one of the above-described embodiments, while the second sealing surface includes a sealing surface of another of the described embodiments. As an example, a ring seal may include the first sealing surface 120 of the first embodiment along with the second sealing surface 220′ of the second embodiment. Thus, while the ring seal may not be symmetrical, the ring seal remains orientation agnostic, with both sealing surfaces of the ring seal configured to engage the sealing surface of flow components of different types (e.g., C-type and W-type).
It should further be appreciated that in some forms, only one sealing surface is compatible with multiple seal types (e.g., C-type or W-type) while the other sealing surface is only configured to form a seal of a single type (e.g., a prior art sealing surface).
While this invention has been described with respect to various specific examples, it is to be understood that various modifications may be made without departing from the scope thereof. Therefore, the above description should not be construed as limiting the invention but merely as an exemplification of preferred embodiments thereof and that the invention can be variously practiced within the scope of the following claims.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/016737 | 2/17/2022 | WO |
Number | Date | Country | |
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63152948 | Feb 2021 | US |