This application relates to a pump; and more particularly to a ring section pump having tie rods.
By way of example,
Traditional ring section tie-rod pumps are built with tie-rods extending the full length of all stages. This solution is adequate for shorter pumps; however, for longer pumps this arrangement becomes difficult to assemble, subject to more resonant vibration problems and costly due to tie rods having to handle the full pressure of the whole pump. Long spans of tie rods are also less able to resist twisting of ring section assembly. In effect, the current design is limited to only a single size of tie-rod that spans the entire length of pump assembly.
In view of this, there is a need in the industry for a ring section tie-rod pump having a better tie rod arrangement that eliminates the aforementioned problems with the known ring section tie-rod pumps.
In summary, the present invention provides a technique for installing one or more intermediate flanges or pieces that accept tie-rod terminations in a similar manner as pump assembly ends, and from both sides.
Assembly difficulty is alleviated by the present invention by reducing the span between tie-rod ends. The assembly process is safer due to the reduction of unsupported stages before installing tie-rods. This also results in better component alignment for the pump and easier measurement of alignment between shorter spans.
The present invention also provides a solution to potential structural vibration problems. This arrangement allows for greater options for changing natural frequency of pump structure to reduce resonant vibrations. The present invention is an optimized solution to pressure handling capabilities of the ring-section pump. This allows for a reduction of tie-rods for low pressure sections of the pump. Also this allows an increase in stages and pressure handling without costly material addition. The invention also reinforces the pump assembly more in the region that the ring-sections experience the highest between ring-section torque (force trying to spin sections relative to each other).
According to some embodiments, the present invention may take the form of apparatus, e.g., including a ring section pump, featuring
The apparatus may include one or more of the following features:
The low-pressure end may include an inlet flange; the high-pressure end may include an outlet/discharge flange; and the upper tie rods may couple together the at least one intermediate flange and the outlet/discharge flange, and the lower tie rods may couple together the at least one intermediate flange and the inlet flange.
The outlet/discharge flange may be configured with apertures to receive ends of the upper tie rods. By way of example, the outlet/discharge flange may be configured with threaded apertures to receive threaded ends of the upper tie rods to couple together the outlet/discharge flange and the upper tie rods.
The inlet flange may be configured with corresponding apertures to receive corresponding ends of the lower tie rods. By way of further example, the inlet flange may be configured so the corresponding apertures allow threaded corresponding ends of the lower tie rods to be passed through and fastened to the inlet flange with corresponding threaded nuts.
The at least one intermediate flange may be configured with a first set of associated apertures to receive opposing ends of the upper tie rods to couple together the at least one intermediate flange and the outlet/discharge flange, and may also be configured with a second set of associated apertures to receive opposing corresponding ends of the lower tie rods to couple together the at least one intermediate flange and the inlet flange.
The first set of associated apertures may be configured to allow threaded opposing ends of the upper tie rods to be passed through and fastened to the at least one intermediate flange with a first set of associated threaded nuts.
The second set of associated apertures may be configured to allow threaded opposing corresponding ends of the lower tie rods to be passed through and fastened to the at least one intermediate flange with a second set of associated threaded nuts.
The at least one intermediate flange may include at least one intermediate flange coupling portion; and the ring section pump may include adjacent ring sections or stages configured to receive and engage the at least one intermediate flange coupling portion at at least one intermediate location between the high-pressure end and the low-pressure end. By way of example, one of the adjacent ring sections or stages may be configured with a notched portion to receive and engage the at least one intermediate flange coupling portion.
The ring section pump may include ring sections or stages configured between the low-pressure end and the high-pressure end, each ring section or stage may be configured with a casing, an impeller, a diffuser as well as other parts/components.
The at least one intermediate tie rod combination may include a high pressure intermediate tie rod combination with the upper tie rods coupling together a first set of the ring sections stages between the at least one intermediate flange and the high-pressure end.
The at least one intermediate tie rod combination may also include a lower pressure intermediate tie rod combination with the lower tie rods coupling together a second set of the ring sections or stages between the at least one intermediate flange and the low-pressure end.
The number of upper tie rods in the high pressure intermediate tie rod combination may be greater than a corresponding number of the lower tie rods in the low pressure intermediate tie rod combination, e.g., based upon the high pumping pressure experienced by the high pressure intermediate tie rod combination during normal operation, as well as depending on the pump application.
The number of the first set of the ring sections or stages coupled together in the high pressure intermediate tie rod combination may be less than the corresponding number of the second set of the ring sections or stages coupled together in the low pressure intermediate tie rod combination, e.g., depending on the pump application.
The low-pressure end may include a suction bell configured on one end of the ring section pump to receive the fluid to be pumped into the ring section pump; the high-pressure end may include a discharge casing configured on an opposite end of the ring section pump to provide the fluid to be pumped from the ring section pump and to mount the ring section pump; and the at least one intermediate flange may be configured so the upper tie rods couple together the at least one intermediate flange and the discharge casing, and so the lower tie rods couple together the at least one intermediate flange and the suction bell.
The scope of the invention is intended to include, and embodiments are envisioned in which, tie-rods are configured for spanning all stages, e.g., possibly passing through or around an intermediate flange. By way of example, embodiments may include having one set of tie-rods from the discharge flange to the intermediate flange, and another set of tie-rods from the inlet flange to the discharge flange.
By way of example, embodiments are envisioned, and the scope of the invention is also intended to include using multiple intermediate tie rod combinations. For example, a ring section pump having two intermediate tie rod combinations defining three pumping sections may be configured as follows: A first intermediate tie rod combination may include a first intermediate flange with upper tie rods configured to couple together the first intermediate flange and a high-pressure end, and with intermediate tie rods configured to couple together the first intermediate flange and a second intermediate flange that forms part of a second intermediate tie rod combination. The second intermediate tie rod combination may include lower tie rods configured to couple together the second intermediate flange and the low-pressure end. Embodiments are envisioned, and the scope of the invention is also intended to include ring section pumps having more than two intermediate tie rod combinations defining more than three pumping sections within the spirit of the underlying invention.
Embodiments are envisioned, and the scope of the invention is also intended to include apparatus featuring a low-pressure end, a high-pressure end and at least one intermediate tie rod combination. The low-pressure end may be configured to receive fluid to be processed. The high-pressure end may be configured to provide the fluid to be processed. The at least one intermediate tie rod combination may include at least one intermediate flange with upper tie rods configured to couple together the at least one intermediate flange and the high-pressure end and with lower tie rods configured to couple together the at least one intermediate flange and the low-pressure end. The apparatus may include, or take the form of such a ring section pump, as well as other types of equipment either now known or later developed in the future configured with a low-pressure end and a high-pressure end coupled together with sections or stages for processing a fluid. The apparatus may also include one or more of the other features set forth herein.
The drawing, not necessarily drawn to scale, includes the following Figures:
Not every reference numeral is included in every Figure, e.g., so as to reduce clutter in the drawing as a whole.
The ring section pump 10 may include one or more of the following features:
Consistent with that shown in
By way of example, the upper and lower tie rods 18, 20 may couple together the at least one intermediate flange 16, the outlet/discharge casing or flange 14a and the suction bell or inlet flange 12b, as follows:
The outlet/discharge casing or flange 14a may be configured with apertures, one of which is labeled 14a′ (see
Moreover, the suction bell or inlet flange 12b may be configured with corresponding apertures, one of which is labeled 12b′ (see
Moreover still, the at least one intermediate flange 16 may be configured with various apertures, one of which is labelled 16c (see
By way of example, the at least one intermediate flange 16 may include at least one intermediate flange coupling portion 16d (see
The ring section pump 10 may include ring sections or stages 30 configured between the low-pressure end 12 and the high-pressure end 14 in relation to a pump shaft S. By way of example, each ring section or stage 30 may be configured with a casing, impeller, diffuser, as well as other parts/components, e.g., consistent with that known in the prior art. The scope of the invention is not intended to be limited to using any particular type or kind of ring sections or stages either now known or later developed in the future.
According to some embodiments of the present invention, the at least one intermediate tie rod combination may include a high pressure intermediate tie rod combination with the upper tie rods 18 coupling together a first set of the ring sections or stages 30 between the at least one intermediate flange 16 and the high-pressure end 14, and may also include a lower pressure intermediate tie rod combination with the lower tie rods 20 coupling together a second set of the ring sections or stages 30 between the at least one intermediate flange 16 and the low-pressure end 12.
Consistent with that shown in
Moreover, consistent with that also shown in
Embodiments are envisioned, and the scope of the invention is intended to include, using at least one intermediate coupling combination having at least one intermediate flange with upper couplers configured to couple together the at least one intermediate flange and the high-pressure end and with lower couplers configured to couple together the at least one intermediate flange and the low-pressure end. In these embodiments, upper and lower couplers and suitable coupling arrangements may be used instead of upper and lower tie rod and suitable tie rod arrangements. By way of example, the upper and lower couplers may include, or take the form of, clamps and/or suitable clamping arrangements either now known or later developed in the future, which may be suitably adapted to achieve the desired coupling between the at least one intermediate flange and the high-pressure end, and the at least one intermediate flange and the low-pressure end.
It should be understood that, unless stated otherwise herein, any of the features, characteristics, alternatives or modifications described regarding a particular embodiment herein may also be applied, used, or incorporated with any other embodiment described herein. Also, the drawing herein is not drawn to scale.
Although the invention has been described and illustrated with respect to exemplary embodiments thereof, the foregoing and various other additions and omissions may be made therein and thereto without departing from the spirit and scope of the present invention.