This invention relates generally to gas turbine engines, and more particularly to a ring segment system for gas turbine engines.
Turbine engines commonly include ring segments assembled together circumferentially around the turbine blades. The ring segments may define the flow path of hot compressed gas radially outward of the turbine blades. Typical ring segments, however, may be deficient, as they may be susceptible to failure due to the high temperature of the hot compressed gas or due to static pressure loads and dynamic excitation pulses in the turbine engines, or both.
A ring segment system for a gas turbine engine is disclosed. The ring segment system may be formed from ring segments that circumferentially surround a rotor assembly of the gas turbine engine. The ring segments may each include a carrier portion that is coupled to a vane carrier of the gas turbine engine, and a heat shielding portion that is detachably coupled to the carrier portion. The detachable coupling may allow the heat shielding portion to be uncoupled from the carrier portion and removed from the gas turbine engine axially. As such, the gas turbine engine, the vane carrier, and/or the outer casing may not need to be disassembled in order to remove and/or replace the heat shielding portion. The ring segments may further include cooling fluid supply channels that allow cooling fluid to flow from a radially outward facing backside of the ring segments to a radially inward facing front side. Therefore, additional cooling may be provided to the ring segments. Additionally, the ring segments may also include ingestion prevention channels that allow cooling fluid to create a barrier over the gap and between the ring segments and the adjacent vane. This curtain of air may at least partially prevent hot gas ingestion through the gap.
In at least one embodiment, a turbine engine may include a rotor assembly having at least one circumferentially aligned row of turbine blades extending radially outward therefrom. The turbine engine may further include a vane carrier positioned circumferentially around at least a portion of the rotor assembly. The vane carrier may have at least one circumferentially aligned row of vanes extending radially inward therefrom. The turbine engine may also include one or more ring segments positioned radially outward from the circumferentially aligned row of turbine blades and further positioned radially inward from at least a portion of the vane carrier. Each of the one or more ring segments may include a carrier portion coupled to the vane carrier and a heat shielding portion positioned radially inward from the carrier portion. The heat shielding portion may be detachably coupled to the carrier portion. The detachable coupling is configured to allow the heat shielding portion to be uncoupled from the carrier portion and removed from the turbine engine axially.
The heat shielding portion may further include a radially outward facing backside that has a plurality of rails forming at least a portion of the detachable coupling. A first of the plurality of rails may include at least one coupling protrusion oriented to face axially upstream. A second of the plurality of rails may include at least one coupling protrusion oriented to face axially downstream. A third of the plurality of rails may be positioned between the first of the plurality of rails and the second of the plurality of rails. The third of the plurality of rails may include at least one coupling protrusion oriented to face axially downstream. A fourth of the plurality of rails may be positioned between the third of the plurality of rails and the second of the plurality of rails. The fourth of the plurality of rails may include at least one coupling protrusion oriented to face axially downstream.
The coupling protrusion of the first of the plurality of rails may include a plurality of coupling protrusions oriented to face axially upstream. Each of the coupling protrusions of the first of the plurality of rails may be circumferentially spaced from another of the coupling protrusions of the first of the plurality of rails so as to form a first interrupted rail. The at least one coupling protrusion of the second of the plurality of rails may include a single coupling protrusion oriented axially downstream. The single coupling protrusion of the second of the plurality of rails may extend along an entire length of the second of the plurality of rails so as to form a first uninterrupted rail. The at least one coupling protrusion of the third of the plurality of rails may include a plurality of coupling protrusions oriented to face axially downstream. Each of the coupling protrusions of the third of the plurality of rails may be circumferentially spaced from another of the coupling protrusions of the third of the plurality of rails so as to form a second interrupted rail. The at least one coupling protrusion of the fourth of the plurality of rails may include a single coupling protrusion oriented to face axially downstream. The single coupling protrusion of the fourth of the plurality of rails may extend along an entire length of the fourth of the plurality of rails so as to form a second uninterrupted rail.
The radially outward facing backside of the heat shielding portion may further include at least three impingement cavities formed by the plurality of rails. Each of the impingement cavities may have a pressure inside of the impingement cavity, and the pressure inside of the third impingement cavity may be different from the pressures inside of the first and second impingement cavities. Furthermore, the pressure inside of the second impingement cavity may be different from the pressure inside of the first impingement cavity.
The heat shielding portion may further include one or more channels formed underneath the second of the plurality of rails. Each of the channels may include an inlet formed in the radially outward facing backside and an outlet formed in a downstream facing edge of the heat shielding portion. The inlet may be in fluid communication with the outlet. Furthermore, the channels may be configured to prevent at least a portion of hot gas ingestion in a gap between the ring segment and the circumferentially aligned row of vanes.
The heat shielding portion may further include a radially inward facing front side, and one or more channels formed in the heat shielding portion. Each of the channels may have an inlet formed in the radially outward facing backside and an outlet formed in the radially inward facing front side. The inlet may be in fluid communication with the outlet. Furthermore, the channels may be a plurality of channels arranged in each of a plurality of axially spaced rows. The first impingement cavity may include a first set of one or more of the axially spaced rows, the second impingement cavity may include a second set of one or more of the axially spaced rows, and the third impingement cavity may include a third set of one or more of the axially spaced rows.
The carrier portion may include at least two isolation rings configured to couple the carrier portion to the vane carrier. Furthermore, the at least two isolation rings may be configured to allow the carrier portion to be uncoupled from the vane carrier and removed from the turbine engine circumferentially. Also, the one or more ring segments may include a plurality of ring segments coupled to each other and positioned to circumferentially surround the rotor assembly.
The accompanying drawings, which are incorporated in and form a part of the specification, illustrate embodiments of the presently disclosed invention and, together with the description, disclose the principles of the invention.
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Additionally, the ring segment 50 further includes a heat shielding portion 38. In particular embodiments, the heat shielding portion 38 may be configured to protect the ring segment 50, the vane carrier 28, and the outer casing 32 from the high temperatures of the hot compressed gas. As such, the ring segment 50 includes a carrier portion 34 that is configured to provide structural support for the ring segment 50, and a separate heat shielding portion 38 that provides high temperature protection for the ring segment 50. Conventionally, these two functions may have been performed by a single part, or a single part that includes a heat shielding coating. However, by separating these two functions into two separate parts (i.e., a carrier portion 34 and a heat shielding portion 38), the ring segment 50 may more efficiently provide for both functions as each part may be specifically configured to handle its respective function.
The heat shielding portion 38 may be detachably coupled to the carrier portion 34 in a manner that allows the heat shielding portion 38 to be detached from the carrier portion 34 and removed from the turbine engine 10 axially (such as in the axial direction 60). In particular embodiments, this may differ from conventional ring segments which could only be installed and/or removed from the turbine engine 10 in a circumferential direction, and which may require the vane carrier 28, the outer casing 32, and/or the turbine engine 10 to be disassembled. Contrary to these conventional ring segments, the heat shielding portion 38 may be installed and/or removed without disassembling the vane carrier 28, the outer casing 32, and/or the turbine engine 10. In particular embodiments, this may allow for easier replacement of the heat shielding portion 38 when it is damaged by the high temperatures of the hot compressed gas. Also, because the heat shielding portion 38 may be detached from the carrier portion 34, the entire ring segment 50 may not need to be replaced when the heat shielding portion 38 is damaged. Instead, only the heat shielding portion 38 of the ring segment 50 may be replaced.
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Each rail 64 may have any suitable number of coupling protrusions 68. For example, as is illustrated in
As another example, as is illustrated in
As a further example, as is also illustrated in
The rails 64 may form impingement cavities 70 on the backside 42 of the heat shielding portion 38. The rails 64 may form any suitable number of impingement cavities 70, such as one impingement cavity 70, two impingement cavities 70, three impingement cavities 70, four impingement cavities 70, or any other number of impingement cavities 70. As an example, rails 64a and 64b may form a first impingement cavity 70 between each other, rails 64b and 64c may form a second impingement cavity 70 between each other, and rails 64c and 64d may form a third impingement cavity 70 between each other. Each of the impingement cavities 70 may have a different pressure, or two or more of the impingement cavities 70 may have the same pressure. In particular embodiments, the pressure in each of the impingement cavities 70 may be the result of the type of rails 64 that form the impingement cavity 70 (e.g., the rail is interrupted or uninterrupted), the distance between each rail 64 that forms the impingement cavity 70, the amount of air entering the impingement cavity 70, and/or the amount of air exiting the impingement cavity 70.
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A cooling fluid supply channel 72 may include an inlet formed in the backside 42 of the heat shielding portion 38 and an outlet formed in the front side 46 of the heat shielding portion 38. As such, the cooling fluid may pass from an impingement cavity 70 to radially inward of the front side 46, thereby cooling the front side 46 of the heat shielding portion 38. The cooling fluid supply channel 72 may have any suitable size and/or shape. Also, each cooling fluid supply channel 72 may have the same size and/or shape, or one or more of the cooling fluid supply channels 72 may have a different size and/or shape. The cooling fluid supply channel 72 may be formed at any angle through the heat shielding portion 38. For example, the cooling fluid supply channel 72 may be formed orthogonal to the backside 42 and front side 46 of the heat shielding portion 38, angled downstream axially, angled toward or away from connection edges 78 (shown in
The heat shielding portion 34 may further include one or more additional structures to provide increased cooling of the ring segment 50. For example, in addition to the cooling fluid supply channels 72, the heat shielding portion 34 may further include pin fins (or any other heat transfer structure) to provide additional cooling.
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Furthermore, the ingestion prevention channel 76 may be formed at any suitable angle through the heat shielding portion 38. For example, as is illustrated in
The foregoing is provided for purposes of illustrating, explaining, and describing embodiments of this invention. Modifications and adaptations to these embodiments will be apparent to those skilled in the art and may be made without departing from the scope or spirit of this invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2015/015991 | 2/16/2015 | WO | 00 |