The present invention relates to ring segments for gas turbine engines and, more particularly, to cooling of ring segments in gas turbine engines.
It is known that the maximum power output of a combustion turbine is achieved by heating the gas flowing through the combustion section to as high a temperature as is feasible. The hot gas, however, heats the various turbine components, such as airfoils and ring segments, which it passes when flowing through the turbine section. One aspect limiting the ability to increase the combustion firing temperature is the ability of the turbine components to withstand increased temperatures. Consequently, various cooling methods have been developed to cool turbine hot parts.
In the case of ring segments, ring segments typically may include an impingement tube, also known as an impingement plate, associated with the ring segment and defining a plenum between the impingement tube and the ring segment. The impingement tube may include holes for passage of cooling fluid into the plenum, wherein cooling fluid passing through the holes in the impingement tube may impinge on the outer surface of the ring segment to provide impingement cooling to the ring segment. In addition, further cooling structure, such as internal cooling passages, may be formed in the ring segment to facilitate cooling thereof.
In accordance with a first aspect of the invention, a ring segment is provided for a gas turbine engine. The ring segment comprises a panel and a cooling system. The panel comprises an outer side, an inner side, and a plurality of side edges including a leading edge, a trailing edge, a first mating edge, and a second mating edge. Cooling fluid is provided to the outer side and the inner side defines at least a portion of a hot gas flow path through the gas turbine engine. The panel further includes a central recessed portion defining a recessed surface formed in the outer side and surrounded by a rim portion comprising an unrecessed portion extending around an outer periphery of the recessed portion along each of the side edges. The cooling system is provided within the panel and receives cooling fluid from the outer side of the panel for cooling the panel. The cooling system comprises a cooling fluid supply trench having an open top portion and extending radially inwardly from the recessed portion of the panel. The cooling fluid supply trench receives cooling fluid from the outer side of the panel. The cooling system further comprises a plurality of cooling fluid passages extending from the cooling fluid supply trench to at least one of the leading edge and the trailing edge of the panel. The cooling fluid passages receive cooling fluid from the cooling fluid supply trench and the cooling fluid provides convective cooling to the panel as it passes through the cooling fluid passages.
In accordance with a second aspect of the invention, a ring segment is provided for a gas turbine engine. The ring segment comprises a panel comprising a plurality of side edges including a leading edge, a trailing edge, a first mating edge, and a second mating edge. The panel further comprises an outer side and an inner side, wherein cooling fluid is provided to the outer side and the inner side defines at least a portion of a hot gas flow path through the gas turbine engine. The ring segment further comprises a cooling system within the panel that receives cooling fluid from the outer side of the panel for cooling the panel. The cooling system comprises a plurality of cooling fluid passages, each cooling fluid passage comprising a cooling fluid inlet located about mid-way between the leading and trailing edges of the panel, and a cooling fluid outlet located at the leading edge and/or the trailing edge of the panel. The cooling fluid passages receive cooling fluid from the outer side of the panel and the cooling fluid provides convective cooling to the panel as it passes through the cooling fluid passages.
In accordance with a third aspect of the invention, a ring segment is provided for a gas turbine engine. The ring segment comprises a panel comprising a plurality of side edges including a leading edge, a trailing edge, a first mating edge, and a second mating edge. The panel further comprises an outer side and an inner side, wherein cooling fluid is provided to the outer side and the inner side defines at least a portion of a hot gas flow path through the gas turbine engine. The ring segment further comprises a cooling system within the panel that receives cooling fluid from the outer side of the panel for cooling the panel. The cooling system comprises a cooling fluid supply trench and a plurality of cooling fluid passages. The cooling fluid supply trench has an open top portion, extends radially inwardly from the outer side of the panel, and receives cooling fluid from the outer side of the panel. A width dimension of the cooling fluid supply trench measured in an axial direction of the engine is at least one of: less than about 1/10 of a length dimension of the cooling fluid supply trench measured in a circumferential direction of the engine; and about the same as a depth dimension of the cooling fluid supply trench measured in a radial direction of the engine. The cooling fluid passages extend from the cooling fluid supply trench to the leading edge and/or the trailing edge of the panel. The cooling fluid passages receive cooling fluid from the cooling fluid supply trench, and the cooling fluid provides convective cooling to the panel as it passes through the cooling fluid passages.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
a is an enlarged view of the portion of
In the following detailed description of the preferred embodiment, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, a specific preferred embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
In accordance with an aspect of the invention, an outer seal structure 22 is provided about and adjacent the row 12a of blades. The seal structure 22 comprises a plurality of ring segments 24, which, when positioned side by side in a circumferential direction of the engine, define the seal structure 22. The seal structure 22 has a ring shape so as to extend circumferentially about its corresponding row 12a of blades. A corresponding one of the seal structures 22 may be provided about each row of blades provided in the turbine section 10.
The seal structure 22 comprises an inner wall of a turbine housing 25 in which the rotating blade rows are provided and defines sealing structure for preventing or limiting the working gas from passing through the inner wall and reaching other structure of the turbine housing, such as a blade ring carrier 26 and an associated annular cooling fluid plenum 28. It is noted that the terms “inner”, “outer”, “radial”, “axial”, “circumferential”, and the like, as used herein, are not intended to be limiting with regard to orientation of the elements recited for the present invention.
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The panel 30 defines a structural body for the ring segment 24, and includes one or more front flanges or hook members 44a and one or more rear flanges or hook members 44b, see
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The cooling fluid passages 72 include inlets 74 in communication with the trench 66, see
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During operation of the engine, cooling fluid is supplied to the cooling fluid plenum 28 via the channel 56 formed in the blade ring carrier 26. The cooling fluid in the cooling fluid plenum 28 flows through the impingement holes 58 in the impingement tube 50 and impinges on the outer side 40 of the panel 30 to provide impingement cooling to the outer side 40 of the panel 30. Portions of this cooling fluid pass into the cooling system 64 of each ring segment 24. Specifically, a portion of the cooling fluid is provided into the trench 66 and then into the cooling fluid passages 72, wherein the cooling fluid provides convective cooling to the panel 30 as it passes through the cooling fluid passages 72. Since the inlets 74 of the cooling fluid passages 72 are located in the trench 66 and are thus located radially inwardly from the recessed surface 60a of the panel 30, the cooling fluid flows through the cooling fluid passages 72 closer to the inner side 42 of the panel 30. Hence, the cooling fluid passages 72 effect a greater amount of cooling for the inner side 42 of the panel 30 than if the cooling fluid passages were located farther from the inner side 42 of the panel 30, i.e., at the recessed surface 60a.
Portions of the cooling fluid from the outer side 40 of the panel 30 are also provided into the first and second mating edge cooling passageways 80, 82 of the cooling system 64. These portions of cooling fluid provide convective cooling to the panel 30 as they pass through the first and second mating edge cooling passageways 80, 82 and then provide cooling to the axial seals within the axial slots 86 of the panels 30. Since the first and second mating edge cooling passageways 80, 82 are angled radially inwardly, they are able to commence radially outwardly from the cooling fluid passages 72 and discharge cooling fluid radially inwardly from the axial slots 86.
The portions of cooling fluid discharged from the cooling fluid passages 72 and the mating edge cooling passageways 80, 82 are then mixed with the hot working gas passing through the hot gas path 20. However, the portions of the cooling fluid discharged from the mating edge cooling passageways 80, 82 may remain for a time within the axial slots 86 so as to provide a barrier or wall of cooling fluid within the axial slots 86.
It is believed that the present configuration for the ring segments 24 provides an efficient cooling of the panels 30 via the convective cooling provided by the cooling fluid passing through the respective cooling systems 64 without a large impact on the structural integrity of the panel 30. Such efficient cooling of the ring segments 24 is believed to result in a lower cooling fluid requirement than prior art ring segments. Hence, enhanced cooling may be provided within the ring segments 24 while minimizing the volume of cooling fluid discharged from the ring segments 24 into the hot working gas, thus resulting in an associated improvement in engine efficiency, i.e., since a lesser amount of cooling fluid is mixed into the hot gas path 20, aerodynamic mixing losses of the hot working gas are reduced. Further, the distributed cooling provided to the panels 30 by the cooling systems 64, i.e., due to each cooling fluid passage 72 being generally located close to the inner side 42 of the panel 30, and due to the number and location of cooling fluid passages 72, is believed to reduce a temperature gradient throughout the panel 30, thus resulting in a reduction in thermal stress of the panel 30 and an improved or extended life of the ring segments 24.
Moreover, the number of leading and trailing edge cooling fluid passages 72 may be provided to fine tune cooling of the panel 30. For example, if a region toward the leading edge 32 of the panel 30 requires a large amount of cooling, a sufficient number and/or size of leading edge cooling fluid passages 72A can be provided to remove a large amount heat from the panel 30 in this region. As another example, if a region of the panel 30 toward the trailing edge 34 does not require as much cooling, the number and/or size of trailing edge cooling fluid passages 72B can be provided to remove a lesser amount of heat from the panel 30 in this region, i.e., so as to conserve more cooling fluid for other locations.
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In this embodiment, the cooling system 164 comprises two cooling fluid supply trenches, i.e., a first cooling fluid supply trench 166A and a second cooling fluid supply trench 166B. Each of the trenches 166A, 166B extends in the circumferential direction of the engine. In the embodiment shown, the first trench 166A is located axially closer to the leading edge 132 of the panel 130 than to the trailing edge 134, and the second trench 166B is located axially closer to the trailing edge 134 of the panel 130 than to the leading edge 132, i.e., the second trench 166B is located downstream from the first trench 166A with respect to a direction of flow of the hot working gas through the hot gas flow path 120.
Each trench 166A, 166B includes an open top portion 168A, 168B that receives cooling fluid from the outer side 140 of the panel 130. The first trench 166A is associated with leading edge cooling fluid passages 172A that extend from the first trench 166A to the leading edge 132 of the panel 130, and the second trench 166B is associated with trailing edge cooling fluid passages 172B that extend from the second trench 166B to the trailing edge 132 of the panel 130. The leading and trailing edge cooling fluid passages 172A, 172B each include inlets 174A, 17B and outlets 176, 178 such that cooling fluid can flow therethrough to provide convective cooling for the panel 130 as described above.
The number and size of leading and trailing edge cooling fluid passages 172A, 172B can be configured to fine tune cooling to the various sections of the panel 130. For example, if a larger amount of cooling is needed for areas of the panel 130 near the leading edge 132 than for areas near the trailing edge 134, a greater number and/or size of leading edge cooling fluid passages 172A than trailing edge cooling fluid passages 172B may be provided.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.