Reversible air flow in industrial ripening/storage rooms has long been used for cooling, heating and homogenizing a varied assortment of products. The reversibility of air flow is typically desirable because when cooling/heating a product to a predetermined temperature in an air flow, a temperature gradient forms across the product with the upwind edge (air outlet side) of the product experiencing a substantially higher/lower temperature than the downwind edge (air inlet side). The temperature gradient exists because the air flow loses (or gains) heat as it traverses the product.
While the use of reverse air flow ripening rooms is particularly desirable, several characteristics of the prior art reverse air flow ripening rooms prove to be somewhat undesirable. For example, present reverse air flow ripening/storage rooms fail to provide symmetric heat exchange (cooling/heating) profiles for both directions of air flow. Further, because it is desirable to provide a substantially symmetrical path for the air flow, present reversible air flow ripening/storage rooms route the air flow non-symmetrically across the product by reversing the air circulation mechanism, such as fans. This inherently leads to asymmetric profiles even though the air flow path may be symmetric. The asymmetric profile results from the air circulation mechanism, the fan(s), having a diminished capacity to move air in one direction versus the other. Reversing the air circulation mechanism can also result in other considerations becoming more relevant. Typically, one direction provides a suitable heat exchange profile based on:
In particular, power usage and the process of reversing the air flow must be carefully examined. For example, the volume of air circulating in industrial rooms necessarily requires circulation fans of substantial size which draw substantial amounts of electrical power. Simple reversible (symmetrical) air fans used for rooms consume about 50 to 60% more power to build up substantial air flow in both directions than high performance air fans designed for efficient work in one direction only, for the same air performance.
This invention is directed to a ripening/storage room having reversible air flow capability for ripening and/or storing a product such as fruit and/or vegetables. The ripening/storage room may be operably connected to a cooling/heat source for achieving a predetermined temperature within the ripening/storage room. Fan(s) may be used to circulate air within an Air Moving Unit, or “AMU”. A loading space of the ripening/storage room receives the load. Operational openings (such as vent holes, windows, ducts and/or air ducts) direct the circulating air through the ripening/storage room. The circulating air may follow a continuous path through the AMU, operational openings and the loading space of the ripening/storage room. A reversible heat exchanger or reversible air fan system and/or a pair of air reversing components (e.g., flaps, swing dampers, revolving dampers, louvre dampers, slide dampers, vertical dampers, or the like) may be positioned in the continuous path to enable reversal of the direction of the continuous path of the air flow. When the heat exchanger, air fans, and operational openings are in a first configuration, air circulates in a first direction. When the heat exchanger, air fans, and operational openings are in a second configuration, the air circulates in the opposite direction.
These and other advantages and features of the present invention will become readily apparent from the following detailed description, claims and drawings.
The drawings, which form an integral part of the specification, are to be read in conjunction therewith, and like reference numerals are employed to designate identical components in the various views:
a depicts a diagonal view of the AMU (2) adjacent to the ripening/storage room (1) with rotatable air cooler (3) wherein air flow is in the normal direction.
b depicts an AMU (2) with the rotatable air cooler (3) wherein air flow is in the normal direction.
c depicts rotation of the air cooler (3) in the ripening/storage room (1) with a rotatable air cooler (3) from the normal to reverse position and vice versa.
d depicts a diagonal view of the ripening/storage room (1) with rotatable air cooler (3) after rotation from the normal to the reverse air flow mode.
e depicts a side view of an AMU (2) with the rotatable air cooler (3) with reverse air flow.
a depicts a cross-section of the AMU (2) with the rotatable air fans (23) with normal air flow.
b depicts a cross-section of the AMU (2) with the rotatable air fans (23) during rotation.
c depicts a cross-section of the AMU (2) with the rotatable air fans (23) with reverse air flow.
a depicts a diagonal view of the ripening/storage room (1) with the AMU (2) located on the roof.
b depicts a diagonal view of the ripening/storage room (1) with the AMU (2) located behind the loading space of the ripening/storage room (1).
a depicts a cross-section view of the AMU (2) with air fans (23) located before the heat exchanger (24).
b depicts a cross-section view of the AMU (2) with air fans located behind the heat exchanger (24).
c depicts a cross-section of the vertical AMU (2) located behind the operational space of the ripening/storage room (1) with air fans (23) located before or behind the heat exchanger (24).
a depicts a front view of the ripening/storage unit wherein a principle of an air flow through the load (4) in a “normal” air direction is shown.
b depicts a front view of the ripening/storage unit wherein a working principle of the air flow through the load (4) in a “reverse” air direction is shown.
a depicts a diagonal view of one embodiment of the AMU (2) wherein a principle of the air flow inside the AMU (2) in a “normal” air direction is shown.
b depicts a diagonal view of one embodiment of the AMU (2) wherein a principle of the air flow inside the AMU (2) in a “reverse” air direction is shown.
a depicts one embodiment of the air reversing component of a ripening/storage unit comprising swing vertical dampers (flaps) (38, 39) installed inside the AMU (2), wherein air flow is in a “normal” direction.
b depicts one embodiment of the air reversing component of a ripening/storage unit with the swing vertical dampers (flaps) (38, 39) installed inside the AMU (2), wherein the air flow is in a “reverse” direction.
a depicts one embodiment of the ripening/storage unit with the AMU (2) connected to a ripening/storage room (1) via the air duct system, wherein the air flow in a “normal” direction.
b depicts one embodiment of the air reversing component of a ripening/storage unit with the AMU (2) connected to ripening/storage room (1) via an air duct system, wherein the air flow is in a “reverse” direction.
c depicts a side view of the AMU (2) connected with the ripening/storage room (1) via an air duct system.
In the following description, like reference characters designate like or corresponding parts throughout the several views. Also, in the following description, it is to be understood that terms such as front, back, inside, outside, and the like are words of convenience and are not to be construed as limiting terms. Terminology used in this patent is not meant to be limiting insofar as devices described herein, or portions thereof, may be attached or utilized in other orientations. Referring in more detail to the drawings, an embodiment of the invention will now be described.
As used herein, the term “Air Movement Unit, or “AMU” refers to a unit primarily responsible for achieving and/or maintaining the temperature of air distributed to the ripening/storage room. By “air,” it is meant any fluid that circulates inside the ripening/store room during controlled atmosphere storage. By “circulation,” it is meant blowing (or drawing) of air through the system, including, for example, a load (4) stacked inside a ripening/storage room through air intakes/air outlets and then guiding it through a part of the ripening/storage room comprising machinery. As used herein, the term “Controlled Atmosphere” means air maintained at a particular predetermined atmosphere. For example, a control atmosphere used for “green transport” (such as that for the transport of green bananas) may comprise N2 at about 88.0%, O2 at about 6.0%, and CO2 at about 6.0%. As used herein, “Normal Air” generally comprises N2 at about 78%, O2 at about 21% and CO2 at about 0.035%.
As shown in the Figures, the AMU (1) may comprise an air cooler (3) that may comprise a heat exchanger (24), air fans (23), air shutters, and auxiliary equipment. The AMU (1) may be built in the form of a closed housing connected to a loading/operational space of the ripening/storage room (1) through a system of operational openings in the form of vent holes, doors, windows, a system of air ducts, or the like. The AMU (2) may be installed on the roof of the ripening/storage room (1), or at the rear end of it behind the loading space. According to the invention, air may be cooled (or heated) and guided across a load (4). Load (4) may comprise product, such as fruit and/or vegetables, or the like. Product may be placed in boxes and loaded on the pallets in essentially the horizontal direction to form the load (4). Air may then be circulated through the load (4).
Product (for example, fruits and/or vegetables) may be loaded in boxes and stacked on pallets/boxes (collectively, the “load” (4)) in the so-called “tight stack” manner, wherein air gaps among boxes and pallets may be substantially absent. In this aspect, pallets stacked tightly to each other may form a wall-like construction such that operational air pushed by fans may be forced to flow through the load (4). The ripening/storage room, in accordance with this invention, may be built in a variety of sizes depending on the capacity desired. The ripening/storage room (1) shown in the drawing (
a depicts a diagonal cross-section of the AMU (2) wherein a direction change of the operational air may be made via rotation of the air cooler (3) of about 180 degrees. In this aspect, the direction of the operational air through the air cooler (3) may stay the same. The source of the air intake may be from the operational space of the ripening/storage room (1) into the AMU (2) through suction operational openings (7) that may be located in center of the AMU (2), wherein the air then passes the air cooler (3) and leaves the AMU (2) through blowing operational openings (8) that may be located on both sides of the AMU (2).
d depicts a cross-section view of one embodiment of the AMU (2) after a change of air direction and rotation of the air cooler (3) of about 180 degrees. The air is sucked from the operational space of the ripening/storage room (1) into the AMU (2) through suction operational openings (8), past the air cooler (3), and leaves the AMU (2) through blowing operational openings (7).
In a reversing the air flow in the system shown in
a together with the
The reversible system with rotatable air fans frame shown in the figures may create some asymmetry of cooling/heating during operation in the normal vs. reverse direction. This may be compensated for by intelligent process management.
a depicts a diagonal view of the storage/ripening unit wherein the AMU (2) is located on the roof (10) of the ripening/storage room (1).
b depicts a diagonal view of one embodiment of the storage/ripening unit wherein the AMU (2) may be located behind the rear wall (11) of the ripening/storage room (1).
a depicts a cross-section view of one embodiment of the storage/ripening unit wherein the AMU (2) may be located on the roof (10) of the ripening/storage room (1) and the air fans (23) of the air cooler (3) may be located before the heat exchanger (24).
b depicts a cross-section view of one embodiment of the storage/ripening unit wherein the AMU (2) may be located on the roof (10) of the ripening/storage room (1) and the air fans (23) of the air cooler (3) may be located behind the heat exchanger (24).
c depicts a cross-section view of one embodiment of the storage/ripening unit wherein the AMU (2) may be located behind the operational space of the ripening/storage room (1). As shown on the left sketch, the air fans (23) of the air cooler (3) may be located in front of the heat exchanger (24). As shown on the right sketch, the air fans (23) of the air cooler (3) may be located behind the heat exchanger (24).
a depicts a front cross view of the storage/ripening unit showing therein the principle of air flow in a “normal” direction. As used herein, the air direction wherein air passes pallets flowing in a direction from walls of the ripening/storage room (1) to the center of the ripening/storage room is called the “normal” direction. The opposite direction is called the “reverse” direction. The normal direction of the air is a direction where the air passes the load (4) in a direction from the room wall (9) to the room center (19). The supply air (21) compressed by air fans (23) and cooled down (heated up) by an air heat exchanger (24) flows from the AMU (2) down through operation openings (8a) to a free space (18) between the room wall (9) and the palletized load (4). From this space, due to a pressure difference which exists over the pallets, the air (16a) passes the palletized load (4) to a free space in room center (19) between the pallet rows and then is sucked up (16b, 22) through a suction operational opening (7a) to the AMU (2).
b depicts a front view of the storage/ripening unit showing therein the principle of air flow in a “reverse” direction. In this (reverse) direction, the air (17a, 17b) passes the load (4) in a direction from the room center (19) to the room wall (9). The supply air (21), compressed by the air fans (23) and cooled down/heated up by the air heat exchanger (24), flows from the AMU (2) down through a window (8b) to a space in the room center (19) between both rows of palletized load (4). From this space (19), due to a pressure difference which exists over the pallets, the air passes the palletized load (4) to a free space between the load (4) and the room walls (9), and from this space it is sucked up through a suction operational opening (7b) to the AMU (2).
a depicts a diagonal view of the AMU (2) showing the principle of air flow in the “normal” direction. The arrows show the air sucked from the operational space of the ripening/storage room (1) through the suction operational opening (7a) located in the room center (19). The air sucked by the air fans (23) passes (cross) the air cooler (3) and then leaves the AMU (2) through the two blowing operational openings (8a) located on the sides of the room roof (10) to the operational space of the ripening/storage room (1).
b depicts a diagonal view of the AMU (2) showing the principle of air flow in the “reverse” direction. The arrows show air sucked from the operational space of the ripening/storage room (1) through the two suction operational openings (7a) located on both sides in the suction part of the AMU (2). The air sucked by the air fans (23) of the air cooler (3) passes (cross) the air cooler (3) and then leaves the AMU (2) through the blowing operational opening (8b) located in center of the room roof (10) to the operational space of the ripening/storage room (1).
a depicts a top view of the AMU (2) comprising vertical swing shutters (38, 39). The top sketch shows a situation where both shutters (38) in front of the air cooler (3) close the outer suction operational openings (7b); at the same time, the center suction operational opening (7a) may be open. At the same time, the shutters (39) behind the air cooler (3) are closed in center, so that center blowing operational opening (8b) may be closed and the both blowing openings/windows (8a) on the sides are open. The operation air is sucked from the ripening/storage room (1) through the center operational opening (7a) passing the air cooler (3), and then leaves the AMU (2) through openings/windows (8a) on the sides. This direction is a “normal” air direction where the air pass the load stacked in the ripening/storage room (1) in a direction from wall to the room center (19).
b depicts a top view of the AMU (2) comprising vertical swing shutters (38, 39). The top sketch shows a situation where the shutters (38) located before the air cooler (3) close the center suction operational opening (7a); at the same time, the side suction operational openings (7b) may be open. At the same time, the shutters (39) located behind the air cooler (3) close the center blowing operational opening (8b) and both side blowing operational openings (8a) may be closed. The operation air is sucked from the ripening/storage room (1) through the side operational openings (7b) past the air cooler (3) and then leaves the AMU (2) through center operational opening (8b). This direction is a “reverse” air direction where the air passes the load stacked in the ripening/storage room in a direction from room center (19) to the room walls.
a, 15b and 15c depict cross-section views of the AMU (2) built as a separate unit on the roof of a ripening room. Connection with ripening room is made through a system of air ducts. The inside of the AMU (2) may be similar to that described above and shown in
Number | Date | Country | |
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61159981 | Mar 2009 | US |