This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
Natural resources, such as oil and gas, are used as fuel to power vehicles, heat homes, and generate electricity. Once a desired resource is discovered below the surface of the earth, a drilling system is often employed to access the desired resource. A subsea drilling system may include a riser that extends between a wellhead assembly at a sea floor and a platform (e.g., drilling rig or surface vessel) at a sea surface. The riser is fluidly coupled to the wellhead assembly to enable the riser to carry fluid (e.g., drilling mud) from the wellhead assembly toward the platform.
Various features, aspects, and advantages of the present disclosure will become better understood when the following detailed description is read with reference to the accompanying figures in which like characters represent like parts throughout the figures, wherein:
One or more specific embodiments of the present disclosure will be described below. These described embodiments are only exemplary of the present disclosure. Additionally, in an effort to provide a concise description of these exemplary embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
The present disclosure is generally directed to a connector system that is configured to couple a riser of a subsea drilling system to a wellhead assembly (e.g., to a lower marine riser package [LMRP] of the wellhead assembly). For example, the connector system may include a pin (e.g., pin section; extension) at a first end (e.g., distal end) of the riser, and a connector (e.g., collet connector) coupled to the wellhead assembly. The pin may be inserted into the connector, and movable components (e.g., collet segments) of the connector may move (e.g., radially-inwardly) to engage the pin at the first end of the riser.
Advantageously, the pin at the first end of the riser may stab into the connector to efficiently form a connection between the riser and the wellhead assembly, and the pin at the first end of the riser may be withdrawn from the connector to efficiently break up the connection between the riser and the wellhead assembly. While certain embodiments disclosed herein relate to the connector system to couple the riser to the wellhead assembly in off-shore (e.g., subsea) systems, it should be understood that the connector system may be adapted to couple other tubular components to one another in off-shore systems and/or in on-shore (e.g., land-based) systems.
The connector 28 may be configured to receive and to couple (e.g., physically and fluidly couple) to a riser 30 (e.g., a drilling riser; tubular structure), which extends from the connector 28 toward the platform 12. Drilling operations may be carried out by a drill string 32 (e.g., tubular string) that extends from the platform 12, through the riser 30, through the connector 28, through the wellhead assembly 16, and into a wellbore 34. During drilling operations, drilling mud may flow through the drill string 32, and the drilling mud may exit through openings at a distal end of the drill string 32 to facilitate drilling the wellbore 34. The drilling mud and cuttings from the wellbore 34 may then flow toward the platform 12 through an annular space defined between the drill string 32 and the riser 30. As shown, the riser 30 may be formed from multiple riser joints that are stacked end-to-end and that are coupled to one another via fasteners that extend through flanges. For example, the riser 30 may include a first riser joint 36 that contacts and connects to the connector 28 (e.g., stabs into the connector 28), a second riser joint 38 that connects to the first riser joint 36 via fasteners that extend through flanges 40 at adjacent ends of the first riser joint 36 and the second riser joint 38, a third riser joint 42 that connects to the second riser joint 38 via fasteners that extend through flanges 40 at adjacent ends of the second riser joint 38 and the third riser joint 42, and so on. As shown, the first riser joint 36 and the connector 28 may also include flanges 40 that are positioned to support the first riser joint 36 at the connector 28 and/or facilitate connection of auxiliary lines (e.g., fluid control lines) that extend along the riser 30. In
It is presently recognized that it would be advantageous to provide a collet connection between the connector 28 and the riser 30 to enable efficient coupling and decoupling operations. As discussed in detail herein, the collet connection may be formed between movable components (e.g., collet segments) of the connector 28 and a pin (e.g., annular pin; extension) at a first end (e.g., distal end) of the riser 30.
The first riser joint 36 may include the flange 40, a pin 52 (e.g., pin section), and a main body 54 (e.g., main riser section). The main body 54 may extend from the second end of the first riser joint 36 to the flange 40. The main body 54 may be an upper tubular section with a main body diameter 56, and the flange 40 may be a radially-expanded section with a flange diameter 58 that is greater than the main body diameter 56. As shown, multiple openings are distributed circumferentially about the flange 40 to support auxiliary lines 60 (e.g., fluid control lines).
The pin 52 may be a lower tubular section with a pin diameter 62 that is less than the flange diameter 58. The pin diameter 62 may be the same as or different than (e.g., larger or smaller) the main body diameter 56. The pin 52 may also have a pin height 64 that is greater (e.g., at least 2, 3, 4, 5, 10, or more times greater) than a flange height 66 of the flange 40. The pin height 64 may be the same as or different than (e.g., greater or smaller) a main body height of the main body 54 (e.g., from the flange 40 and the second end of the first riser joint 36). For example, the pin height 64 may be at least 2, 3, 4, 5, 10, or more times greater than the main body height, or the main body height may be no more than 2, 3, 4, 5, 10, or more times greater than the pin height 64) The pin 52 may include one or more annular grooves 70 formed in a radially-outer surface 72 of the pin 52 proximate to (e.g., at or near) the first end 50 of the first riser joint 36. The one or more grooves 70 (e.g., annular grooves) may facilitate coupling the first riser joint 36 to the connector 28 of
As shown, the connector 28 includes a connector body 82 that extends from a first end 84 (e.g., distal end) to a second end 86 (e.g., proximal end). The connector body 82 may also include the flange 40 at the second end 86, a neck 88 (e.g., neck section) with a cylindrical neck portion 90 and a tapered neck portion 92, and a collet housing 94 (e.g., collet section). The flange 40 may be a radially-expanded section with multiple openings distributed circumferentially about the flange 40 to support the auxiliary lines 60 and/or to support line connectors 98 that are configured to couple (e.g., fluidly couple; via a stab connection) to the auxiliary lines 60. The cylindrical neck portion 90 of the neck 88 may have an inner diameter that is larger (e.g., slightly larger) than an outer diameter of the pin 52 so as to align/guide the pin 52 into the opening defined by the collet segments 80 and/or to block radial movement of the pin 52 after insertion of the pin 52 into the connector 28. The tapered neck portion 92 may taper radially outwardly to join the cylindrical neck portion 90 to the collet housing 94, which has a collet housing diameter that is greater than a cylindrical neck portion diameter of the cylindrical neck portion 90.
The collet housing 94 includes an outer wall 100 (e.g., annular wall; outer sleeve) and an inner wall 102 (e.g., annular wall; inner sleeve). An annular space 104 is defined between the outer wall 100 and the inner wall 102. As shown, lower portions 106 of the collet segments 80 are positioned to form a ring (e.g., segmented ring) in the annular space 104, while upper portions 108 of the collet segments 80 are positioned vertically above the inner wall 102 to enable the upper portions 108 of the collet segments 80 to engage the one or more grooves 70 of the first riser joint 36.
A piston 110 (e.g., annular piston) is also positioned in the annular space 104, and upward movement of the piston 110 within the collet housing 94 (e.g., relative to the collet segments 80) causes the piston 110 to drive the upper portions 108 of the collet segments 80 radially-inwardly to adjust the collet segments 80 from the expanded position to a collapsed position (e.g., radially-collapsed position) to enable the upper portions 108 of the collet segments 80 to engage the pin 52 of the first riser joint 36. Similarly, downward movement of the piston 110 within the collet housing 94 (e.g., relative to the collet segments 80) causes the piston 110 to drive the upper portions 108 of the collet segments 80 radially-outwardly to adjust the collet segments 80 from the collapsed position to the expanded position to enable the upper portions 108 of the collet segments 80 to receive the pin 52 of the first riser joint 36 and/or to enable withdrawal of the pin 52 of the first riser joint 36 from the connector 28. To adjust the piston 110 upward within the collet housing 94 to thereby drive the upper portions 108 of the collet segments 80 radially-inwardly, a fluid may be provided to a first sealed space 112 within the annular space 104. To drive the piston 110 downward within the collet housing 94 to thereby drive the upper portions 108 of the collet segments 80 radially-outwardly, a fluid may be provided to a second sealed space 114 withing the annular space 104. The fluid may be provided via a fluid supply of the LMRP 24 or the BOP stack 22 of
In the closed configuration, the collet segments 80 are in the collapsed position that enables the collet segments 80 to contact and engage the pin 52 of the first riser joint 36. In particular, in the closed configuration, respective radially-inner surfaces 120 of the upper portions 108 of the collet segments 80 contact and engage the one or more grooves 70 formed in the radially-outer surface 72 of the pin 52 of the first riser joint 36, thereby locking the connector 28 to the first riser joint 36 and blocking movement of the connector 28 relative to the first riser joint 36.
As noted herein, upward movement of the piston 110 within the collet housing 94 causes the piston 110 to drive the upper portions 108 of the collet segments 80 radially-inwardly to adjust the collet segments 80 from the expanded position to the collapsed position to enable the upper portions 108 of the collet segments 80 to engage the pin 52 of the first riser joint 36. Similarly, downward movement of the piston 110 within the collet housing 94 causes the piston 110 to drive the upper portions 108 of the collet segments 80 radially-outwardly to adjust the collet segments 80 from the collapsed position to the expanded position to enable the upper portions 108 of the collet segments 80 to receive the pin 52 of the first riser joint 36 and/or to enable withdrawal of the pin 52 of the first riser joint 36 from the connector 28. To adjust the piston 110 upward within the collet housing 94 to thereby drive the upper portions 108 of the collet segments 80 radially-inwardly, the fluid may be provided to the first sealed space 112 within the annular space 104. To drive the piston 110 downward within the collet housing 94 to thereby drive the upper portions 108 of the collet segments 80 radially-outwardly, the fluid may be provided to the second sealed space 114 withing the annular space 104.
As shown, a first vertical distance separates the flange 40 of the first riser joint 36 and the one or more grooves 70 formed in the radially-outer surface 72 of the pin 52 of the first riser joint 36, and a second vertical distance separates the flange 40 of the connector 28 and the upper portions 108 of the collet segments 80. The first vertical distance and the second vertical distance are designed to facilitate vertical alignment between the one or more grooves 70 formed in the radially-outer surface 72 of the pin 52 of the first riser joint 36 and the upper portions 108 of the collet segments 80. In particular, when the flange 40 of the first riser joint 36 contacts the flange 40 of the connector 28 (e.g., at least along radially-inner edges or portions of the flanges 40), the one or more grooves 70 formed in the radially-outer surface 72 of the pin 52 of the first riser joint 36 are in vertical alignment with the upper portions 108 of the collet segments 80. Then, the transition of the collet segments 80 to the collapsed position causes the collet segments 80 to contact and engage the pin 52 of the first riser joint 36. As shown, the auxiliary lines 60 supported by the flange 40 of the first riser joint 36 may also be coupled to the line connectors 98 supported by the flange 40 of the connector 28. In some embodiments, the flange 40 of the first riser joint 36 and the flange 40 of the connector 28 are not fastened to one another via any fasteners (e.g., via threaded fasteners, such as bolts, that extend through respective openings in the flanges 40) while the connection is formed between the first riser joint 36 and the connector 28.
In step 132, the first riser joint 36 of the riser 30 may be lowered toward the connector 28 that is coupled to or included as part of the LMRP 24. As the first riser joint 36 of the riser 30 is lowered toward the connector 28, the collet segments 80 of the connector 28 may be in the expanded position to set the connector 28 in the open configuration that enables the connector 28 to receive the pin 52 of the first riser joint 36 of the riser 30.
In step 134, the pin 52 of the first riser joint 36 of the riser 30 may be inserted into (e.g., stabbed into) the opening defined by the collet segments 80 of the connector 28. As noted herein, when the flange 40 of the first riser joint 36 contacts the flange 40 of the connector 28, the one or more grooves 70 formed in the radially-outer surface 72 of the pin 52 of the first riser joint 36 may be in vertical alignment with the upper portions 108 of the collet segments 80 of the connector 28.
In step 136, the fluid may be provided to the first sealed space 112 to cause upward movement of the piston 110 within the collet housing 94. The upward movement of the piston 110 within the collet housing 94 causes the piston 110 to drive the upper portions 108 of the collet segments 80 radially-inwardly to adjust the collet segments 80 from the expanded position to the collapsed position to enable the upper portions 108 of the collet segments 80 to engage the pin 52 of the first riser joint 36. In this way, the connector 28 may reach the closed configuration in which the connector 28 is locked to the pin 52 of the first riser joint 36.
In step 138, at some later time (e.g., for maintenance operations), the fluid may be provided to the second sealed space 114 to cause downward movement of the piston 110 within the collet housing 94. The downward movement of the piston 110 within the collet housing 94 causes the piston 110 to drive the upper portions 108 of the collet segments 80 radially-outwardly to adjust the collet segments 80 from the collapsed position to the expanded position to enable withdrawal of the pin 52 of the first riser joint 36 from the connector 28.
In step 140, the first riser joint 36 may be withdrawn from the connector 28. Advantageously, the first riser joint 36 and the connector 28 may form a connector system that enables efficient coupling and decoupling between the riser 30 and the LMRP 24. The connection between the first riser joint 36 and the connector 28 may be a sealed connection that fluidly couples the riser 30 and a bore that extends through the wellhead assembly 16. The connection between the first riser joint 36 and the connector 28 may also enable at least some of the riser 30 and at least some of the wellhead assembly 16 to be moved or transported together relative to the wellhead 20. For example, the first riser joint 36 may be coupled to the LMRP 24 and the BOP stack 22 under a rotary table of a moon pool of the platform 12, and then the first riser joint 36, the LMRP 24, and the BOP stack 22 may be lowered toward the wellhead 20 together as one unit.
It should be appreciated that the connector 28 may have any of a variety of configurations, and the collet segments 80 may be driven via an actuator assembly having any of a variety of configurations. For example, instead of the piston 110 being driven upwardly within the collet housing 94 upon supply of the fluid to the first sealed space 112 and downwardly within the collet housing 94 upon supply of the fluid to the second sealed space 114, the piston 110 may be driven downwardly within the collet housing 94 upon supply of the fluid to the second sealed space 114 and upwardly within the collet housing 94 upon release of the fluid from the second sealed space 114. As another example, the collet segments 80 may be biased toward the closed position (e.g., normally closed), but may be driven radially-outwardly via contact with the pin 52 of the first riser joint 36 to receive the pin 52 as the pin 52 moves into the connector 28.
While the disclosure may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the disclosure is not intended to be limited to the particular forms disclosed. Rather, the disclosure is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the disclosure as defined by the following appended claims.
The techniques presented and claimed herein are referenced and applied to material objects and concrete examples of a practical nature that demonstrably improve the present technical field and, as such, are not abstract, intangible or purely theoretical. Further, if any claims appended to the end of this specification contain one or more elements designated as “means for [perform]ing [a function]. . . ” or “step for [perform]ing [a function]. . . ”, it is intended that such elements are to be interpreted under 35 U.S.C. 112(f). However, for any claims containing elements designated in any other manner, it is intended that such elements are not to be interpreted under 35 U.S.C. 112(f).
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