This section is intended to introduce the reader to various aspects of art that may be related to various aspects of the present disclosure, which are described and/or claimed below. This discussion is believed to be helpful in providing the reader with background information to facilitate a better understanding of the various aspects of the present disclosure. Accordingly, it should be understood that these statements are to be read in this light, and not as admissions of prior art.
Advances in the petroleum industry have allowed access to oil and gas drilling locations and reservoirs that were previously inaccessible due to technological limitations. For example, technological advances have allowed drilling of offshore wells at increasing water depths and in increasingly harsh environments, permitting oil and gas resource owners to successfully drill for otherwise inaccessible energy resources. To drill for oil and gas offshore, it is desirable to have stable offshore platforms and/or floating vessels from which to drill and recover the energy resources. Techniques to stabilize the offshore platforms and floating vessels include, for example, the use of mooring systems and/or dynamic positioning systems. However, these systems may not always adequately stabilize components descending from the offshore platforms and floating vessels to the seafloor wellhead.
For example, a riser string (e.g., a pipe or series of pipes that connects the offshore platforms or floating vessels to the floor of the sea) may be used to transport drill pipe, casing, drilling mud, production materials or hydrocarbons between the offshore platform or floating vessel and a wellhead. The riser is suspended between the offshore platform or floating vessel and the wellhead, and may experience forces, such as underwater currents, that cause deflection (e.g., bending or movement) in the riser. Acceptable deflection can be measured by the deflection along the riser, and also at, for example, select points along the riser. These points may be located, for example, at the offshore platform or floating vessel and at the wellhead. If the deflection resulting from underwater current is too great, drilling must cease and the drilling location or reservoir may not be accessible due to such technological constraints. Accordingly, it would be desirable to provide techniques to stabilize risers in offshore drilling and energy resource recovery environments.
One or more specific embodiments will be described below. In an effort to provide a concise description of these embodiments, all features of an actual implementation may not be described in the specification. It should be appreciated that in the development of any such actual implementation, as in any engineering or design project, numerous implementation-specific decisions must be made to achieve the developers' specific goals, such as compliance with system-related and business-related constraints, which may vary from one implementation to another. Moreover, it should be appreciated that such a development effort might be complex and time consuming, but would nevertheless be a routine undertaking of design, fabrication, and manufacture for those of ordinary skill having the benefit of this disclosure.
When introducing elements of various embodiments, the articles “a,” “an,” “the,” and “said” are intended to mean that there are one or more of the elements. The terms “comprising,” “including,” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
Systems and techniques for stabilizing a riser (e.g., a riser string) extending from offshore platform, such as a drillship, a semi-submersible platform, a floating production system, or the like, are set forth below. In one embodiment, a submerged buoy is anchored adjacent a drilling location. The buoy serves as an anchor point for tethering the riser, thereby limiting downstream deflections and functioning as a riser restraint device to prevent and/or reduce deflection in the riser. Further, one or more tethers, which may be adjustable and/or releasable, may be coupled between the riser and the buoy, whereby the control (e.g., release and/or adjustment of length) of the one or more tethers may be performed locally and/or remotely. In other embodiments, more than one buoy may be employed with at least one line disposed between at least two buoys. In this embodiment, one or more tethers may be coupled between the at least one line and the riser to serve as an anchor point for the riser.
Additionally and/or alternatively, the riser restraint device may be a ring, cylinder, or similar device that may encircle the riser. In one embodiment, the riser restraint device may be tethered, for example, to the seafloor or equipment installed on the seafloor such as the BOP (blow out preventer), a suction pile or other structure. The riser restraint device may also be connected to a series (e.g., three or more) anchor lines (e.g., mooring lines), which are in turn anchored to the seafloor (e.g., via suction piles or other similar anchors) and may limit deflections of the riser by restraining riser movement related to current flow or other environmental forces (e.g., providing resistance to horizontal movement of the riser as the riser moves into contact with the riser restraint device). One or more tethers (e.g., anchor lines or mooring lines), which may be adjustable and/or releasable, may be coupled between the riser restraint device and the seafloor (or the riser itself), whereby the control (e.g., release and/or adjustment of length) of the one or more tethers may be performed locally and/or remotely. In other embodiments, more than one riser restraint device may be employed, for example, vertically along the length of the riser.
In some embodiments, a flooded ring structure is used as the riser restraint device. The flooded ring structure may be centered over a wellhead and connected to a series (e.g., three or more) anchor lines (e.g., mooring lines), which are in turn anchored to the seafloor (e.g., via suction piles or other similar anchors). Water may be displaced from the flooded ring through introduction of air, nitrogen, and/or other compressed gas. The resultant buoyant ring rises in a water column surrounding the riser until the anchor lines become taught, restraining both vertically and horizontally the ring by the connected anchor lines. In some embodiments, the ring is sized to allow the passage of both a blow out preventer and a riser. With the blow out preventer latched at the wellhead, the riser remains inside the ring. The inner perimeter of the ring may be designed for contact with the riser, and may be contoured to prevent damage to the riser. In some embodiments, horizontal deflection of the riser is restrained by the ring and anchoring system. The ring and anchoring system may incorporate, for example, acoustic releases to facilitate rapid relocation of the rig, riser, and ring in the case of a well control event. Additionally, the capability of acoustic-actuated flooding of the ring may be incorporated.
With the foregoing in mind,
As illustrated in
As illustrated in
The buoy 22 may be coupled to the suction pile 24 via an anchor line 28. In some embodiments, the anchor line 28 may be composed of metal or another minimally deformable material and may allow for only a certain amount of movement from a vertical position 26. For example, currents 20 may apply a force to the buoy 22 that is resisted by the suction pile 24 and anchor line 28 so that movement of the buoy 22 from the vertical position 26 does not exceed a predetermined threshold, as represented by angle 30. This predetermined threshold may be, for example, approximately between 0 degrees and 60 degrees. In other embodiments, the predetermined threshold may be a preset number of degrees per pound of force per foot (e.g., one or two degrees per pound of force per foot applied to the buoy 22 by the currents 20). In other embodiments, the predetermined threshold for movement of the buoy 22 from vertical position 26 may be measured as a linear distance moved by the buoy 22 from the vertical position 26.
The buoy 22 may be tethered to the riser 12 by one or more tethers 32. In one embodiment, each tether 32 may be composed of, for example, nylon rope or a similar material and may allow the buoy 22 to serve as an anchor point for the riser 12, thereby limiting downstream deflections (e.g., limiting the deflection of the riser 12 to the predetermined amount of movement of the buoy 22). In some embodiments, each tether 32 may be adjustable in length. For example, the buoy 22 may include a ratcheting system 23 to extend or retract each tether 32 in response to external forces, such as currents 20. Control of the ratcheting system 23 to extend or retract each tether 32 may be performed internal to the buoy 22, for example, by a controller 25 or may be remotely executed (e.g., from the drillship 10 by a control system therein). Determination of an amount of extension or retraction of each tether 32 may be based on signals received from one or more sensors 27 (e.g., accelerometers, position sensors, or the like) that measure movement of the buoy 22 and/or the riser 12. Accordingly, the sensors 27 may be positioned inside of the buoy 22, on the outer enclosure of the buoy 22, and/or on the riser 12.
In some embodiments, each tether 32 may be extended or retracted by the ratcheting system 23 (in response to signals from the controller 25 and/or the control system of the drillship 10) to compensate for movement of the buoy 22 as sensed by the aforementioned one or more sensors 27. Moreover, each tether 32 may be quickly releasable (from one or both of the riser 12 and the buoy 22) in response to signals from the controller 25 and/or the control system of the drillship 10 such that emergency disconnect of the riser 12 from the wellhead 18 would not be impacted by any tethering of the riser to the buoy 22. Acoustic control or other control mechanisms may also be employed to allow for the quick release of each tether 32.
It should be noted that the controller 25 of the buoy 22 may operate in conjunction with software systems implemented as computer executable instructions stored in a non-transitory machine readable medium 29 such as memory, a hard disk drive, or other short term and/or long term storage). Particularly, the techniques to operate the controller 25 of the buoy 22 may be performed using include code or instructions stored in a non-transitory machine-readable medium 29 (e.g., the memory and/or storage) and may be executed, for example, by one or more processors or the controller 25 of the buoy 22. Accordingly, the controller 25 may be an application specific integrated circuit (ASIC), one or more processors, or another processing device that interacts with one or more tangible, non-transitory, machine-readable media 29 that collectively stores instructions executable by the controller the method and actions described herein. By way of example, such machine-readable media 29 can comprise RAM, ROM, EPROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by the processor (e.g., controller 25) or by any general purpose or special purpose computer or other machine with a processor. In some embodiments, control of the controller 25 via implementation of code stored in a non-transitory machine-readable medium may be performed on the drillship 10, for example, via a control system that includes an application specific integrated circuit (ASIC), one or more processors, or another processing device that interacts with one or more tangible, non-transitory, machine-readable media to execute software instructions to control controller 25.
In some embodiments, the suction pile 24 may be a plate anchor, a combination suction pile and plate anchor, or another anchoring mechanism. In some embodiments, suction pile 24 may be lowered to the seafloor 14 while attached to the buoy 22. Alternatively, the buoy 22 can be lowered to a predetermined distance above the suction pile 24 subsequent to the suction pile 24 being anchored in the seafloor 14. Subsequently, the buoy 22 can be tethered to the suction pile 24 via the anchor line 28. In some embodiments, the buoy 22 may include one or more ballast tanks that can be filled with water or air (as required) to alter the buoyancy of the buoy 22 (e.g., to maintain a neutral or slightly above neutral buoyancy) while the buoy 22 is being lowered into its final position (e.g., above suction pile 24) as well when the buoy 22 is in its final position.
In some embodiments, subsequent to the buoy 22 being placed into its final position above the suction pile 24 (e.g., with a neutral or slightly above neutral buoyancy to maintain tension on anchor line 28), a tether 32 may be attached to an eagle eye or other fastener of the buoy 22 for example, by a Remotely Operated Vehicles (ROV). An ROV may be a remotely controllable robot/submersible vessel with that may be controlled from the drillship 10. The ROV may also move to a selected point in the riser 12 that includes an eagle eye or other fastener (welded to the riser 12 or otherwise attached thereto during makeup of the riser 12) and couple the tether 32 to the riser 12. The ROV may alternatively affix a fastener or clamp onto the riser 12 at a particular point and couple the tether 32 thereto. In other embodiments, the tether 32 may already be coupled to the riser 12 (via weld or other fastener) as the riser 12 is being made up and placed into the sea. In this embodiment, the ROV may take the free end of the tether 32 and couple the free end of the tether 32 to the buoy 22.
A similar technique may be utilized in conjunction with installing the tension line 31. For example, tether line 31 may be coupled to two buoys 22 prior to the buoys 22 being placed in their final position, tether line 31 may be coupled to one buoy 22 (e.g., at the surface of the sea) and an ROV may couple a free end of the tether line 31 to another buoy 22 once the buoys 22 are in their final positions, or an ROV may couple a first free end of a tether line 31 to a buoy 22 once the first buoy is in its final position and subsequently couple the other end of the tether line 31 to a second buoy 22 once the second buoy 22 is in its final position. Additionally, the ROV can then couple a tether 32 (which may be affixed to the riser 12 on the drillship 10 or may be affixed to the riser 12 by the ROV when coupled to the seafloor) to the tether line 31. In this manner, the tether 32 may be coupled to the tether line 31.
The riser restraint device 34 may be anchored adjacent to a drilling location (e.g., wellhead 18). In one embodiment, the restraint device 34 may be anchored by one or more suction piles 24 and/or by another anchoring mechanism to the seafloor 14. The riser restraint device 34 may be coupled to the one or more suction piles 24 via respective anchor lines 28. In some embodiments, each anchor line 28 may be composed of metal or another minimally deformable material and may allow for only a certain amount of movement from position 38 in both a vertical and a horizontal direction. In other embodiments, each anchor line 28 may be composed of, for example, nylon rope or a similar material. In operation, for example, currents 20 may apply a force to the riser restraint device 34 that is resisted by the suction piles 24, the anchor lines 28, and the buoyancy of the riser restraint device 34 so that movement of the riser restraint device 34 from position 38 does not exceed a predetermined threshold. In some embodiments, the predetermined threshold may be a preset number of degrees per pound of force per foot (e.g., one or two degrees per pound of force per foot applied to the riser restraint device 34 by the currents 20). In other embodiments, the predetermined threshold for movement of the riser restraint device 34 from position 38 may be measured as a linear distance moved by the riser restraint device 34 from the position 38.
The riser restraint device 34 may serve as a resistance point for the riser 12, thereby limiting downstream deflections (e.g., limiting the deflection of the riser 12 to the predetermined amount of movement of the riser restraint device 34). In some embodiments, each anchor line 28 may be adjustable in length. For example, the riser restraint device 34 may include a ratcheting system or a ratcheting system may be coupled to each suction pile 24 (whereby the ratcheting system is similar to ratcheting system 23 previously described) to extend or retract each anchor line 28 in response to external forces, such as currents 20. Control of the ratcheting system to extend or retract each anchor line 28 may be performed internal to the riser restraint device 34, for example, by a controller therein (e.g., controller 25) or may be remotely executed (e.g., from the drillship 10 by a control system therein) via acoustic signals or other wireless signals or via a hardwired connection. Determination of an amount of extension or retraction of each anchor line 28 may be based on signals received from one or more sensors (e.g., accelerometers, position sensors, or the like similar to sensors 27) that measure movement of the riser restraint device 34 and/or the riser 12. Accordingly, the sensors may be positioned inside of the riser restraint device 34, on the outer enclosure of the riser restraint device 34, and/or on the riser 12. In other embodiments, each anchor line 28 may be of a fixed length, such that no ratcheting system is utilized.
In some embodiments, each anchor line 28 may be quickly releasable (from one or both of the riser restraint device 34 and the suction pile 24) in response to signals from the controller of the riser restraint device 34 and/or in response to signals from the control system of the drillship 10 (e.g., acoustic signals or other wireless signals or via a hardwired connection) such that emergency disconnect of the riser 12 from the wellhead 18 would not be impacted by the tethering of the riser restraint device 34. As noted above, acoustic control or other control mechanisms may be employed to allow for the quick release of each anchor line 28 (e.g., by an independent acoustic release system including a release mechanism at the riser restraint device 34 and/or at the suction piles 24, a receiver and/or transceiver at the riser restraint device 34 and/or at the suction piles 24 to receive signals to initiate a release).
It should be noted that the controller of the riser restraint device 34 (if present) may operate in conjunction with software systems implemented as computer executable instructions stored in a non-transitory machine readable medium (e.g., a non-transitory machine-readable medium 29) of the riser restraint device 34 (such as memory, a hard disk drive, or other short term and/or long term storage). Particularly, the techniques to operate a controller of the riser restraint device 34 may be performed using include code or instructions stored in a non-transitory machine-readable medium of the riser restraint device 34 (e.g., the memory and/or storage) and may be executed, for example, by one or more processors or a controller of the riser restraint device 34. Accordingly, the controller of the riser restraint device 34 may be an application specific integrated circuit (ASIC), one or more processors, or another processing device that interacts with one or more tangible, non-transitory, machine-readable media of the riser restraint device 34 that collectively stores instructions executable by the controller the method and actions described herein. By way of example, such machine-readable media can comprise RAM, ROM, EPROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium which can be used to carry or store desired program code in the form of machine-executable instructions or data structures and which can be accessed by the processor e.g., a controller of the riser restraint device 34) or by any general purpose or special purpose computer or other machine with a processor.
In some embodiments, control of a controller of the riser restraint device 34 via implementation of code stored in a non-transitory machine-readable medium may be performed on the drillship 10, for example, via a control system that includes an application specific integrated circuit (ASIC), one or more processors, or another processing device that interacts with one or more tangible, non-transitory, machine-readable media of the drillship 10 to execute software instructions to control a controller of the riser restraint device 34 and/or of suction pile 24.
In some embodiments, the suction pile 24 may be a plate anchor, a combination suction pile and plate anchor, or another anchoring mechanism. In some embodiments, suction pile 24 may be lowered to the seafloor 14 while attached to the riser restraint device 34. Alternatively, the riser restraint device 34 can be lowered to the seafloor 14 around the wellhead 18, for example, prior to installation of the BOP 16 and subsequent to the suction piles 24 being anchored in the seafloor 14. Subsequently, the riser restraint device 34 can be tethered to the suction piles 24 via the anchor lines 28. In some embodiments, the riser restraint device 34 may include one or more ballast tanks that can be filled with water or air (as required) to alter the buoyancy of the riser restraint device 34 (e.g., to maintain a neutral or below neutral buoyancy) while the riser restraint device 34 is being lowered into position (e.g., about wellhead 18). Once the BOP 16 is affixed to the wellhead 18, water may be displaced from the riser restraint device 34 to generate an above neutral buoyancy of the riser restraint device 34 to cause the riser restraint device 34 to float to a predetermined final position (e.g., position 38) above the BOP 16 along the riser 12 at a predetermined height.
In some embodiments, the riser restraint device 34 may have a circumference greater than both the BOP 16 and the riser 12 to allow the riser restraint device 34 to float past the BOP 16 and into its final position (e.g., position 38). In other embodiments, the riser restraint device 34 may have a circumference greater than the riser 12 but less than the BOP 16. Accordingly, the riser restraint device 34 may be transmitted to the seafloor 14 with the BOP 16 and may be tethered to the suction piles 24 via the anchor lines 28 once the BOP 16 is positioned above the wellhead 18. In this embodiment, the anchor lines 28 may be attached to a padeye or other fastener of the riser restraint device 34 for example, by a Remotely Operated Vehicles (ROV). An ROV may be a remotely controllable robot/submersible vessel with that may be controlled from the drillship 10. Once tethered, water may be displaced from the riser restraint device 34 to generate an above neutral buoyancy of the riser restraint device 34 to cause the riser restraint device 34 to float to a predetermined final position (e.g., position 38) above the BOP 16 along the riser 12 at a predetermined height.
In other embodiments, the ROV may also move the riser restraint device 34 to a position above the BOP 16 such that the riser restraint device 34 does not form a ring or other closed shape while being positioned. The ROV may close the riser restraint device 34 to form a closed shape and may use a fastener or locking mechanism to hold the riser restraint device 34 in its closed shape form. Alternatively, the fastener or locking mechanism may automatically engage as the ROV applies pressure to at least two sides of the riser restraint device 34 to enclose the riser restraint device 34 to form a closed shape. Additionally, the ROV may attach the anchor lines 28 to a padeye or other fastener of the riser restraint device 34 and water may be displaced from the riser restraint device 34 to generate an above neutral buoyancy of the riser restraint device 34 to cause the riser restraint device 34 to float to a predetermined final position (e.g., position 38) above the BOP 16 along the riser 12 at a predetermined height. It may be appreciated that the ROV may also tether the anchor lines 28 to the respective suction piles 24. For example, the anchor lines 28 may be attached to a padeye or other fastener such as a ball joint with a fastener that may be part of or attached to the suction piles 24.
The riser restraint device 34 is shown in greater detail in
In some embodiments, hose 36 may be coupled to the riser restraint device 34 at aperture 40. In some embodiments, aperture 40 may be covered by a valve that may be hydraulically actuated, manually actuated (e.g., by an ROV), acoustically actuated, pressure actuated, electrically actuated, or similarly actuated allow for a predetermined amount of fluid to be transmitted from the hose 36 to the riser restraint device 34. In some embodiments, the riser restraint device 34 may be an open bottom device such that introduction of the fluid from hose 36 forces seawater out from the open bottom of the riser restraint device 34. In other embodiments, the riser restraint device 34 may be a closed device that includes an outlet aperture that may have an outlet valve coupled thereto to allow for release of a fluid in the riser restraint device 34 (e.g., to alter the buoyancy of the riser restraint device 34). The outlet valve may be hydraulically actuated, manually actuated, acoustically actuated, pressure actuated, electrically actuated, or similarly actuated allow for a predetermined amount of fluid to be transmitted from the riser restraint device 34 into the water surrounding the riser restraint device 34.
In other embodiments, multiple riser restraint devices 34 may be vertically disposed about the riser 12. Each of the riser restraint devices 34 may have separate anchor lines 28 and/or tether lines (e.g., one or more tether lines 31) may be coupled between the anchor line 28 of one riser restraint device 34 and another riser restraint device 34. In other embodiments, the one or more riser restraint devices 34 may be coupled to the riser 12. For example, a padeye or other fastener may be attached (welded to the riser 12 or pup joint or otherwise attached thereto) to allow for a connection point for the anchor lines 28. Attachment of the riser restraint devices 34 may be done during makeup of the riser 12 on the drillship 10 or may be performed by the ROV (e.g., the ROV may alternatively affix a fastener or clamp onto the riser 12 at a particular point).
Determination of the position 38 for one or more riser restraint devices 34 may be aided through the use of measured data. For example, charts may be developed based on measurements of the currents 20 at a particular drill site. These charts, as well as the data contained therein, may be utilized to determine a position 38 for placement of the one or more riser restraint devices 34. Table 1 illustrates an example of such a chart:
Table 1 describes the speed of currents 20 at particular depths over periods of time, for example, one year and ten years. Using this information, a determination of the location (e.g., depth) of the riser restraint device 34 can be made. Once this determination is made, deploying the riser restraint device 34 to a predetermined location (e.g., position 38) may occur. However, it may be appreciated that other information separate from or in addition to the information of Table 1 may be used in determining a location for and/or number of the one or more riser restraint devices 34 used.
In some embodiments, additional valves (e.g., vales adjacent the outlets or outlet valves) in the plenum chambers 50 may control the amount of fluid transmitted from the outlets 48, for example, in response to current conditions detected by sensors and/or based on historical data such that operation of the separate outlets 48 may be controllable to mitigate changing currents 20 (e.g., based on time of day, season, etc.). The operation of the valves that control the amount of fluid transmitted from the outlets 48 may be controlled, for example, by a controller of the riser restraint device 34 and/or by a control system of the drillship 10. In other embodiments, the outlet valves may be hydraulically actuated, acoustically actuated, pressure actuated, electrically actuated, or similarly actuated. Control of these outlet valves of the riser restraint device 34 may ensure that the angles of the riser 12 with respect to the drillship 10 and/or the BOP 16 remain within tolerance levels.
Furthermore, with respect to the outlets 48, it is envisioned that multiple outlets 48 may exist in each plenum chamber 50. For example, multiple outlets 48 may be arranged vertically along the plenum chamber 50 and may extend along a length of the plenum chamber 50. Alternatively, one outlet 48 (e.g., disposed as a slit or other aperture) may extend vertically along the plenum chamber 50 and may extend along a length of the plenum chamber 50. It is envisioned that the number, size, arrangement, and distance that the one or more outlets 48 occupy may be, for example, a function of the surface area of the riser restraint device 34 and the desired strength of the flow exiting the riser restraint device 34. It should be noted that the outlets 48 and associated features of
This written description uses examples to disclose the above description, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims. Accordingly, while the above disclosed embodiments may be susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and have been described in detail herein. However, it should be understood that the embodiments are not intended to be limited to the particular forms disclosed. Rather, the disclosed embodiment are to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the embodiments as defined by the following appended claims.
This application is a Non-Provisional Application claiming priority to U.S. Provisional Patent Application No. 62/144,217, entitled “RISER DEFLECTION MITIGATION”, filed Apr. 7, 2015, which is herein incorporated by reference. This application is a Non-Provisional Application claiming priority to U.S. Provisional Patent Application No. 62/148,645, entitled “RISER DEFLECTION MITIGATION”, filed Apr. 16, 2015, which is herein incorporated by reference.
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