This disclosure relates generally to equipment utilized and operations performed in conjunction with a subterranean well and, in one example described below, more particularly provides for riser-less managed pressure operations.
In managed pressure operations, pressure in a wellbore can be precisely controlled by controlling flow rates of fluids into and out of the wellbore, controlling pressures applied from surface to the wellbore, controlling a density of the fluids in the wellbore, and by isolating the wellbore from the atmosphere (or from the water in subsea operations) so that the wellbore is substantially a closed volume. In subsea managed pressure operations, a tubular conduit known as a riser is typically used to conduct the fluids flowing between the wellbore and a rig (which may be floating or supported from the sea floor).
To isolate the wellbore from the atmosphere in subsea managed pressure operations, a device known as a pressure control device (also known as a rotating blowout preventer, rotating control head or rotating control device) is typically connected in the riser. The pressure control device seals off an annulus formed between the riser and an exterior surface of a tubular string in the riser. In a conventional rotating control device, a seal is rotatably mounted in an outer housing, so that the seal can rotate with the tubular string relative to the outer housing (for example, in drilling operations in which the tubular string is rotated). The seal may not rotate in other types of pressure control devices.
It will, therefore, be readily appreciated that improvements are continually needed in the arts of constructing equipment for use in managed pressure operations, and conducting such managed pressure operations. It is among the objects of the present disclosure to provide such improvements to the arts.
Representatively illustrated in
In the
The system 10 is designed to provide for managed pressure operations in a wellbore 16, without use of a riser extending between the rig 12 and a subsea wellhead installation 18. In this manner, the cost, time and effort needed to install a riser is eliminated.
As depicted in
The control pod 26 may include one or more control valves (not shown) in communication with respective individual blowout preventers of the blowout preventer stack 20 for operation thereof. Each control valve may include an electric or hydraulic actuator in communication with the umbilical 32. The umbilical 32 may include one or more hydraulic or electric control conduits or cables for the actuators. Accumulators may be provided to store pressurized hydraulic fluid for operating the blowout preventer stack 20.
Additionally, the accumulators may be used for operating one or more components of a subsea assembly 34 to be connected to the wellhead installation 18. The umbilical 32 may further include hydraulic, electric, and/or optic control conduit or cables for controlling various functions of the subsea assembly 34. The rig controller 30 may operate the subsea assembly 34 via the umbilical 32 and the control pod 26. Alternatively, a separate umbilical 36 can be provided to control the components and functions of the subsea assembly 34.
The subsea assembly 34 is lowered through water 38 from the rig 12 to the wellhead installation 18. Guide cables, remotely operated vehicles and/or other equipment and techniques (not shown) may be used to guide the subsea assembly 34 from the rig 12 to the wellhead installation 18 through the water 38.
A subsea connector 40 of the subsea assembly 34 is then used to releasably connect the subsea assembly 34 to a mating subsea connector 42 of the wellhead installation 18. The flex joint 28 permits a limited amount of deflection of the subsea connector 42 relative to the lower marine package 22. In other examples, the flex joint 28 could be connected above the subsea connector 40 of the subsea assembly 34, in which case the flex joint can permit a limited amount of deflection of the subsea assembly 34 above the flex joint relative to the lower marine package 22.
The subsea assembly 34 does not include any riser connection. Preferably, at no point does a riser extend between the rig 12 and the subsea assembly 34. Instead, managed pressure operations can be carried out in the wellbore 16, without use of a riser to contain a tubular string or to provide a conduit for fluid flow between the wellbore 16 and the rig 12, as described more fully below.
Referring additionally now to
In the
The subsea connector 40 is used to releasably attach the subsea assembly 34 to the wellhead installation 18. In some examples, the subsea connector 40 can be hydraulically or electrically operated to latch and unlatch the subsea connectors 40, 42 to each other. In those examples, the umbilical 36 can include a hydraulic or electrical line to operate a latch mechanism (not shown) of the subsea connector 40. The subsea connector 40 can also include a seal (not shown) to isolate an internal flow passage 58 of the subsea assembly 34 from the water 38.
The lower and upper centralizers 44, 54 centralize a tubular string 66 in the flow passage 58. The upper and lower centralizers 44, 54 can include bow springs 68 or other biasing devices in an outer housing 70 to bias the tubular string 66 toward a central axis of the flow passage 58.
The tubular string 66 may comprise any tubulars known to those skilled in the art as injection or production tubing, pipe, drill pipe or tubular well tools. The scope of this disclosure is not limited to use of any particular type of tubulars in the tubular string 66.
The lower and upper annular seal barriers 46, 52 are the same as, or similar to, devices known to those skilled in the art as annular blowout preventers or annular isolation devices. The annular seal barriers 46, 52 in this example are hydraulically operated. Each annular seal barrier 46, 52 includes an annular piston 60 and a radially inwardly extendable annular seal 62 in an outer housing 64.
When sufficient fluid pressure is applied to the piston 60 via a hydraulic line 72 of the umbilical 36, the piston displaces toward the annular seal 62, thereby causing the annular seal to displace radially inward along an inwardly sloping concave spherical surface 74 formed in the outer housing 70. Eventually, the annular seal 62 will sealingly contact an external surface of the tubular string 66, thereby sealing off an annulus 76 formed in the flow passage 58 radially between the tubular string and the subsea assembly 34. Other types of annular seal barriers may be used in other examples.
The annular seal barriers 46, 52 permit most of the flow passage 58 to be isolated from the water 38 as the subsea assembly 34 is conveyed from the rig 12 to the wellhead installation 18. In addition, the annular seal barriers 46, 52 can function as conventional annular blowout preventers to prevent inadvertent escape of well fluids from the wellbore 16 in the event of an influx of fluids into the wellbore (for example, during drilling operations).
The pressure control device 48 includes an annular seal 78 positioned in an outer housing 80. Multiple annular seals 78 may be included in the pressure control device 48 in other examples.
The annular seal 78 sealingly contacts the external surface of the tubular string 66 whenever the tubular string is present in the flow passage 58, and thereby seals off the annulus 76 in the pressure control device 48. In managed pressure operations conducted using the subsea assembly 34, this sealing engagement between the annular seal 78 and the tubular string 66 causes the flow passage 58 and the wellbore 16 below the annular seal to be a substantially closed volume, thereby enabling precise control of fluid pressure in the wellbore.
The annular seal 78 can be designed to effectively seal against the external surface of the tubular string 66 while the tubular string rotates (for example, during drilling operations). In some examples, the annular seal 78 can rotate with the tubular string 66. A bearing assembly 82 can be used to mount the annular seal 78, so that it can rotate relative to the outer housing 80.
A latch assembly 84 can be used to releasably secure the annular seal 78, and the bearing assembly 80 if provided, in the outer housing 80. In this manner, the annular seal 78 and/or bearing assembly 80 can be removed and replaced if needed. A hydraulic line 86 of the umbilical 36 may be used to operate the latch assembly 84.
In the
The cleaning assembly 50 is used to remove debris and/or contaminants from the tubular string 66, for example, during retrieval of the tubular string from the well. In the
The nozzles 88 direct a cleaning fluid 92 toward the outer surface of the tubular string 66. The nozzles may be positioned so that the cleaning fluid 92 is sprayed in a helical, offset or other pattern toward the tubular string 66.
The cleaning fluid 92 may comprise any type of fluid or combination of fluids suitable for cleaning the external surface of the tubular string 66, and preferably does not include any substance that would contaminate the water 38. The cleaning fluid 92 may be delivered to the nozzles 88 via a fluid conduit 94 of the umbilical 36. Alternatively, the cleaning fluid 92 could comprise the water 38, in which case the water could be pumped to the nozzles 88 using a pump, such as the pump 96 depicted in
A pump 98 can be used to pump the cleaning fluid 92 to the rig 12 for disposal or recycling. The pump 98 in this example has an inlet in communication with the annulus 76 in the cleaning assembly 50 and an outlet in communication with a fluid conduit 100 of the umbilical 36. The inlet of the pump 98 is preferably in communication with the annulus 76 above the annular seal 78 of the pressure control device 48.
The guide 56 facilitates entry of the tubular string 66 into the flow passage 58. The guide 56 in this example includes an inner frusta-conical surface 106 that deflects a lower end of the tubular string 66 inward toward the flow passage 58 when the tubular string is lowered from the rig 12. A remotely operated vehicle or other apparatus may be used to assist in directing the lower end of the tubular string 66 into the guide 56.
Note that the tubular string 66 is exposed to, and in contact with, the water 38 between the rig 12 and the subsea assembly 34. There is no riser to contain the tubular string 66.
Although in
Referring additionally now to
The upper pressure control device 108 is substantially similar to the lower pressure control device 48, in that the upper pressure control device also includes an annular seal 78 positioned in an outer housing 80. In this example, the annular seal 78 is rotatable relative to the outer housing 80 by means of a bearing assembly 82, and is releasably secured in the outer housing with a latch assembly 84.
One difference between the pressure control devices 48, 108 is an orientation of their respective annular seals 78. As depicted in
Referring additionally now to
The slip joint 110 is a longitudinally telescoping assembly that is extendable and compressible to allow for longitudinal variations between the connector 40 and the remainder of the subsea assembly 34. Although the slip joint 110 is depicted in
The slip joint 110 may be used with either of the
Another difference of the
It may now be fully appreciated that the above disclosure provides significant advancements to the arts of constructing equipment for use in managed pressure operations, and conducting such managed pressure operations. In various examples described above, the subsea assembly 34 permits managed pressure operations to be conducted from the water-based rig 12, without using a riser between the rig and the subsea assembly.
The above disclosure provides to the art a subsea assembly 34. In one example, the subsea assembly 34 includes: a first pressure control device 48 comprising an outer housing 80, and an annular seal 78 configured to seal off an annulus 76 formed between the outer housing 80 and a tubular string 66 extending through the outer housing 80; a connector 40 configured to releasably connect the subsea assembly 34 to a subsea wellhead installation 18; and a guide 56 configured to guide the tubular string 66 into an internal flow passage 58 extending through the subsea assembly 34. The first pressure control device 48 is connected between the connector 40 and the guide 56.
The subsea assembly 34 is free of any riser connection. The first pressure control device 34 may include a bearing assembly 82 that permits rotation of the annular seal 78 relative to the outer housing 80.
The subsea assembly 34 can include first and second annular seal barriers 46, 52. The pressure control device 48 may be connected between the first and second annular seal barriers 46, 52. The first annular seal barrier 46 may be configured to seal off the annulus 76 in response to application of fluid pressure to the first annular seal barrier 46, and the second annular seal barrier 52 may be configured to seal off the annulus 76 in response to application of fluid pressure to the second annular seal barrier 52.
The subsea assembly 34 can include a pump 102 having an inlet in communication with the internal flow passage 58 between the first pressure control device annular seal 78 and the connector 40, and an outlet in communication with an umbilical 36 that extends to a rig 12.
The subsea assembly 34 may include a cleaning assembly 50. The cleaning assembly 50 may include nozzles 88 configured to direct a cleaning fluid 92 toward the tubular string 66. The subsea assembly 34 may include a pump 98 having an inlet in communication with the internal flow passage 58 between the nozzles 88 and the first pressure control device annular seal 78, and an outlet in communication with an umbilical 36 that extends to a rig 12.
The subsea assembly 34 may include a second pressure control device 108. The second pressure control device 108 may be connected between the guide 56 and the first pressure control device 48. The annular seal 78 of the first pressure control device 48 may converge in one longitudinal direction, an annular seal 78 of the second pressure control device 108 may converge in an opposite longitudinal direction.
The subsea assembly 34 may include a longitudinally extendable and compressible slip joint 110. The slip joint 110 may be connected between the first pressure control device 48 and the connector 40.
Also provided to the art by the above disclosure is a system 10 for use with a subterranean well. In one example, the system 10 can include a subsea assembly 34 configured to releasably connect to a subsea wellhead installation 18, the subsea assembly 34 being free of any riser connection. The subsea assembly 34 includes a first pressure control device 48 comprising an outer housing 80, and an annular seal 78 configured to seal off an annulus 76 formed between the outer housing 80 and a tubular string 66 extending through the outer housing 80.
The subsea assembly 34 can include a connector 40 configured to releasably connect the subsea assembly 34 to the subsea wellhead installation 18. The subsea assembly 34 may further include a guide 56 configured to guide the tubular string 66 into an internal flow passage 58 extending through the subsea assembly 34. The first pressure control device 48 may be connected between the guide 56 and the connector 40.
The subsea assembly 34 may include a pump 102 having an inlet in communication with the internal flow passage 58 between the first pressure control device annular seal 78 and the connector 40, and an outlet in communication with an umbilical 36 that extends to a rig 12. The subsea assembly 34 may further include a longitudinally extendable and compressible slip joint 110 connected between the first pressure control device 48 and the connector 40.
The subsea assembly 34 may include first and second annular seal barriers 46, 52. The first pressure control device 48 may be connected between the first and second annular seal barriers 46, 52. The first annular seal barrier 46 may be configured to seal off the annulus 76 in response to application of fluid pressure to the first annular seal barrier 46, and the second annular seal barrier 52 may be configured to seal off the annulus 76 in response to application of fluid pressure to the second annular seal barrier 52.
The subsea assembly 34 may include a cleaning assembly 50 including nozzles 88 configured to direct a cleaning fluid 92 toward the tubular string 66. The cleaning assembly 50 may further include a pump 98 having an inlet in communication with the annulus 76 between the nozzles 88 and the first pressure control device annular seal 78, and an outlet in communication with an umbilical 36 that extends to a rig 12.
The subsea assembly 34 may include a second pressure control device 108. The annular seal 78 of the first pressure control device 48 may converge in one longitudinal direction, and an annular seal 78 of the second pressure control device 108 may converge in an opposite longitudinal direction.
A method of conducting a managed pressure operation from a water-based rig 12 is also provided to the art by the above disclosure. In one example, the method can include assembling a subsea assembly 34 comprising a first pressure control device 48 and a connector 40, the first pressure control device 48 including an outer housing 80, and an annular seal 78 configured to seal off an annulus 76 formed between the outer housing 80 and a tubular string 66 extending through the outer housing 80; lowering the subsea assembly 34 through water 38 from the rig 12 to a subsea wellhead installation 18; connecting the subsea assembly 34 to the subsea wellhead installation 18; and positioning the tubular string 66 in an internal flow passage 58 extending through the subsea assembly 34, whereby the annular seal 78 seals against an external surface of the tubular string 66. The tubular string is exposed to, and in contact with, the water 38 between the rig 12 and the subsea assembly 34.
In the positioning step, the tubular string 66 does not extend through any riser.
The assembling step may comprise connecting the first pressure control device 48 between first and second annular seal barriers 46, 52. The method may include applying pressure to the first annular seal barrier 46, thereby sealing off the annulus 76 in the first annular seal barrier 46.
The connecting step may comprise connecting the connector 40 of the subsea assembly 34 to a lower marine package 22 of the subsea wellhead installation 18. The positioning step may include a guide 56 of the subsea assembly 34 guiding the tubular string 66 into the internal flow passage 58, and the assembling step may include connecting the first pressure control device 48 between the connector 40 and the guide 56.
The assembling step may include connecting a second pressure control device 108 in the subsea assembly 34. The annular seal 78 of the first pressure control device 48 may converge in a first longitudinal direction, an annular seal 78 of the second pressure control device 108 may converge in a second longitudinal direction, and the second longitudinal direction may be opposite to the first longitudinal direction.
The assembling step may include connecting a longitudinally extendable and compressible slip joint 110 in the subsea assembly 34 between the first pressure control device 48 and the connector 40.
The assembling step may include connecting a cleaning assembly 50 in the subsea assembly 34. The cleaning assembly 50 may include nozzles 88 configured to direct a cleaning fluid 92 toward the tubular string 66.
Although various examples have been described above, with each example having certain features, it should be understood that it is not necessary for a particular feature of one example to be used exclusively with that example. Instead, any of the features described above and/or depicted in the drawings can be combined with any of the examples, in addition to or in substitution for any of the other features of those examples. One example's features are not mutually exclusive to another example's features. Instead, the scope of this disclosure encompasses any combination of any of the features.
Although each example described above includes a certain combination of features, it should be understood that it is not necessary for all features of an example to be used. Instead, any of the features described above can be used, without any other particular feature or features also being used.
It should be understood that the various embodiments described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., and in various configurations, without departing from the principles of this disclosure. The embodiments are described merely as examples of useful applications of the principles of the disclosure, which is not limited to any specific details of these embodiments.
In the above description of the representative examples, directional terms (such as “above,” “below,” “upper,” “lower,” etc.) are used for convenience in referring to the accompanying drawings. However, it should be clearly understood that the scope of this disclosure is not limited to any particular directions described herein.
The terms “including,” “includes,” “comprising,” “comprises,” and similar terms are used in a non-limiting sense in this specification. For example, if a system, method, apparatus, device, etc., is described as “including” a certain feature or element, the system, method, apparatus, device, etc., can include that feature or element, and can also include other features or elements. Similarly, the term “comprises” is considered to mean “comprises, but is not limited to.”
Of course, a person skilled in the art would, upon a careful consideration of the above description of representative embodiments of the disclosure, readily appreciate that many modifications, additions, substitutions, deletions, and other changes may be made to the specific embodiments, and such changes are contemplated by the principles of this disclosure. For example, structures disclosed as being separately formed can, in other examples, be integrally formed and vice versa. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the invention being limited solely by the appended claims and their equivalents.
Filing Document | Filing Date | Country | Kind |
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PCT/IB2023/050120 | 1/6/2023 | WO |
Number | Date | Country | |
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63319386 | Mar 2022 | US |