This application claims foreign priority benefits under 35 U.S.C. § 119(a)-(d) to European patent application number EP 17206966.8, filed Dec. 13, 2017, which is incorporated by reference in its entirety.
The present disclosure relates to road finishers with a chassis that can be lifted in relation to the undercarriage at least in a rear region of the road finisher.
Known road finishers include a hopper at the front of the road finisher with respect to the paving direction to accommodate paving material. During paving, the paving material is conveyed from the hopper to the rear of the road finisher via a suitable longitudinal conveyor. There, a spreading auger distributes the paving material transverse to the paving direction, thus feeding it evenly to a paving screed pulled behind by the road finisher for compacting the paving material.
It is known from DE 2 140 058 A1, for example, to provides shielding plates in the area of the spreading auger, which support the spreading of the paving material. It is known from GB 1 355 620 A to provide a joint in such shielding plates so that part of the plate can swerve in a folding movement when it collides with objects.
It is known from practice to attach the spreading auger to the road finisher chassis in a height-adjustable manner. By adjusting the height of the spreading auger relative to the chassis, the road finisher can be adapted for paving different layer thicknesses. For example, the spreading auger can be lifted relative to the chassis to pave thicker layers.
A disadvantage of such a system is that for paving very thick layers the position of the auger relative to the chassis is significantly changed upwards. This can lead to a situation where the spreading auger at least partially blocks a material outlet of the longitudinal conveyor. This reduces the throughput of paving material to the paving screed, which is particularly disadvantageous with large layer thicknesses, as these require an increased quantity of paving material.
From EP 0 849 398 A1, a road finisher is known whose rear section can be lifted for paving thick layers. This is achieved by providing a vertical guidance, which can be adjusted in height by a hydraulic positioning cylinder, between a crawler undercarriage and a chassis of the road finisher. At the front, the chassis is rotatably mounted on the crawler undercarriage. A disadvantage of this system is the high loads on the hydraulic positioning cylinders, which essentially carry the weight of the lifted chassis completely. Correspondingly, high forces are required for height adjustment. Therefore, stability of the road finisher also suffers.
Other road finishers with a chassis that can be lifted at least in a rear area are known from U.S. Pat. Nos. 4,801,218 A and 3,901,616 A. Also, here high forces act on hydraulic positioning cylinders, which carry the weight of the chassis essentially completely.
From the brochure “CR600 SERIES PAVERS & MTV” from BOMAG, a further system for lifting the chassis in relation to the undercarriage in the rear area of a road finisher is known under the designation “Frame Raise System”. In this system, a large circular disc is arranged vertically at the chassis in the paving direction of the road finisher. The disc is rotatably mounted at the chassis along its circumference. The disc can thus be rotated around a main axis of rotation running through its center and transverse to the direction of the road finisher. Eccentrically to the main axis of rotation, a connection to the road finisher's undercarriage is provided on an outer surface of the disc which can be rotated about a side axis transverse to the paving direction. The disc can be rotated in its support at the chassis by a hydraulic cylinder. When the disc is rotated, the eccentricity of the connection between the disc and the undercarriage changes the mutual height relationship between the chassis and the undercarriage at the rear of the road finisher. Although the weight of the chassis no longer has to be borne entirely by the hydraulic cylinder, this system still has to apply high forces to rotate the disc when lifting the chassis. Also, when holding the chassis in a certain height position, high loads are applied to the hydraulic cylinder.
Lifting the chassis increases the distance between the chassis and the ground, creating a space where the paving material can penetrate. This can increase the time it takes for the paving material located under the chassis to cool before it is compacted by the paving screed. In addition, segregation can occur. Both can lead to a deterioration in the quality of the asphalt pavement laid.
It is an object of the disclosure to improve road finishers with a chassis that can be lifted at the rear region in such a way that the quality of the asphalt layer paved is increased using the simplest possible constructive measures.
The road finisher according to the disclosure comprises an undercarriage with two traction tracks and a chassis. It also includes a hopper for receiving paving material mounted at the chassis at the front of the road finisher with respect to a paving direction and a paving screed for compacting paving material provided at the rear of the road finisher with respect to the paving direction, which is attached to the chassis by pulling arms. It also includes a lifting device adapted to lift the chassis in relation to the undercarriage at least in a rear region of the road finisher. The road finisher according to the disclosure is characterized in that a material deflector, which can be moved, in particular pivoted, relative to the chassis, is provided between the two traction tracks.
As an alternative to a pivoting version, a sliding material deflector is also conceivable. Such a deflector can be designed as a sliding plate. A sliding plate may, for example, be slidably mounted in a recess on or in the chassis and moved out of it to extend the material deflector. It should be clear to the person skilled in the art that pivoting material deflectors on the one hand and extendable material deflectors on the other hand can have different advantages and technical effects. In the following, the terms “folded out/folded in” and “extended/retracted” as well as “extend/retract” and “fold out/fold in” are used synonymously, although the variants are not obvious equivalents.
Traction tracks can be defined as areas which extend substantially in the driving direction and in which the traction elements of the road finisher's undercarriage are in contact with the ground in order to provide for traction and directional stability of the road finisher. The undercarriage may be designed as a crawler or wheeled undercarriage and carry the chassis. The arrangement of the material deflector between the traction tracks may prevent paving material from penetrating into the space between the traction tracks or between the chassis and the ground, respectively. The movable design of the material deflector may ensure on one hand that its arrangement can be adapted to different lifting heights of the chassis. On the other hand, when not in use, e.g., when the chassis is completely lowered, the material deflector can be carried along by the road finisher in a folded position. Therefore, there may not be a need for a disassembly after lowering or for an assembly during or before lifting.
It is advantageous if an actuator unit is provided which is configured to move the material deflector relative to the chassis, in particular to pivot it.
Also conceivable is a sensor unit which is configured to detect a distance of the chassis from a ground and/or a lifting movement between the chassis and the undercarriage and/or the distance of a lower edge of the material deflector to the ground. This allows monitoring or open loop or closed loop control of the lifting process and/or the pivoting process of the material deflector.
It is particularly advantageous if the actuator unit is configured to move, in particular pivot, the material deflector based on signals generated by the sensor unit. In this way, the (pivoting) position of the material deflector can be adapted to one or more of the above parameters that can be detected by the sensor unit. It is conceivable, for example, that the distance between the lower edge of the material deflector and the ground is continuously detected and can be kept constant by controlling the (pivoting) position of the material deflector even when the chassis is raised.
It is particularly advantageous if the distance between the ground and a lower edge of the material deflector is always equal to or greater than the minimum ground clearance of the road finisher.
The actuator unit can comprise an electric, hydraulic, electrohydraulic or pneumatic actuator in various variants.
In other variants, the sensor unit can have a laser sensor, a radar sensor or an ultrasonic sensor.
It is advantageous if the lifting device comprises a rocker which is supported rotatably around an undercarriage rotation axis at an undercarriage-side bearing surface, and is supported rotatably around a chassis rotation axis at a chassis-side bearing surface. The undercarriage-side bearing surface may be a bearing surface which is part of the undercarriage or at least fixed to the undercarriage. The chassis-side bearing surface may be a bearing surface which is part of the chassis or at least fixed to the chassis.
Preferably, the undercarriage rotation axis and the chassis rotation axis are parallel to each other and, in particular, each run in a horizontal plane and perpendicular to the paving direction, i.e., in a transverse direction of the road finisher. In particular, the undercarriage rotation axis and the chassis rotation axis are not identical. Preferably, the undercarriage rotation axis and the chassis rotation axis are offset parallel to each other.
It is particularly advantageous if the lifting device also comprises a length-variable adjustment element, which connects a chassis-side link point with a rocker-side link point and is configured to change a distance between the chassis-side link point and the rocker-side link point by changing its length and thus selectively lift or lower the chassis relative to the undercarriage. The chassis-side link point can be a link point that is part of the chassis or at least fixed to the chassis. The rocker-side link point may be a link point which is part of the rocker or at least fixed to the rocker.
In particular, the length-variable adjustment element can be hinged to the chassis-side link point and the rocker-side link point. Preferably a first end of the length-variable adjustment element is hinged to the chassis-side link point and a second end of the length-variable adjustment element is hinged to the rocker-side link point. However, it is also conceivable that the length-variable adjustment element may extend beyond the respective link point on one or both sides.
In another variant, the road finisher may include a coupling mechanism configured to pivot the material deflector relative to the chassis when the lifting device lifts the chassis relative to the undercarriage. The pivoting position of the material deflector may be automatically adjusted to the height of the chassis by such a coupling mechanism.
In an advantageous variant, the coupling mechanism can have a deflection lever that is rotatably attached to the chassis.
It is conceivable that the coupling mechanism may include an open loop or closed loop control unit connected to the sensor unit and the actuator unit, the control unit actuating the actuator unit in response to signals received from the sensor unit.
It is also conceivable that an undercarriage protector is provided which is arranged behind one of the traction tracks in the paving direction. This may prevent paving material from reaching the traction elements of the road finisher and negatively influencing their traction properties, for example. In addition, disadvantages such as those described above with regard to paving material passing under the chassis can be avoided.
It is conceivable that the undercarriage protector in a position of the chassis that is lowered to a maximum relative to the undercarriage is covered by the latter towards the rear of the road finisher and may be exposed by lifting the chassis. Such a configuration may have the advantage that no additional mechanism is required to bring the undercarriage protector into the desired position. Rather, the undercarriage protector can be placed in a suitable position and may be used only when the chassis is raised.
In another variant, the actuator unit and/or the coupling mechanism can have an elastic element. Such an elastic element may prevent damage to the actuator unit or the coupling mechanism, for example if the material deflector is blocked by objects during pivoting and/or comes into contact with objects while the road finisher is moving and/or driving. The elastic element may be pre-stressed.
It is particularly advantageous if the elastic element is configured to be deflected when the movement and/or pivoting of the material deflector is blocked. Depending on the design of the elastic element, a deflection can be defined as a change in length or, in general, a change in dimensions, torsion or reversible deformation.
In the following, the distance between two axes or between an axis and a bearing surface can be defined as the respective minimum distance.
In a variant, a distance between the chassis rotation axis and the undercarriage rotation axis is greater than a distance between the chassis rotation axis and the chassis-side bearing surface. This can mean that the undercarriage rotation axis is outside the rocker bearing on the chassis. This can result in improved power transmission when lifting or holding the chassis. In addition, the lifting device can be designed to be compact.
Preferably, the length-variable adjustment element is configured to change the position of the rocker relative to the undercarriage or chassis by changing its length. This means that the position of the rocker can be used to provide clearly defined operating states, which can be set as discrete settings, for example, especially if the lifting device allows the height of the chassis to be continuously adjusted in relation to the undercarriage.
Preferably, the ratio of the absolute value of the part of the connection vector between the rocker-side link point and the undercarriage rotation axis perpendicular to the longitudinal extension direction of the length-variable adjustment element to the absolute value of the part of the connection vector between the undercarriage rotation axis and the chassis rotation axis extending in a horizontal direction is greater than 0.5, 0.7, 1, 1.3, 1.5 or 2. Due to a leverage effect, a particularly good power transmission is achieved when lifting or holding the chassis by the length-variable adjustment element. In particular, the ratio described can exceed one of the specified limits over the entire adjustment range of the chassis height. However, it can also be sufficient if this is the case in a maximum lowered or a maximum lifted state of the chassis or at least in an intermediate lifted state of the chassis.
The length-variable adjustment element preferably extends at least substantially along a horizontal direction. Thus, the weight of the chassis acting at least essentially along a vertical direction is at least partially taken up by the rocker or the chassis-side and undercarriage-side bearing surfaces and does not have to be completely borne by the length-variable adjustment element. This contributes to the stability of the entire arrangement. The fact that the length-variable adjustment element extends at least substantially along a horizontal direction may mean that a horizontal component of the direction of extension of the length-variable adjustment element is greater than a vertical component of the direction of extension of the length-variable adjustment element, and/or that an angle of inclination between the length-variable adjustment element and a horizontal plane does not exceed 10°, 15°, 25° or 45°.
Preferably, at least in some operating positions, the chassis-side link point is located in front of or behind the chassis rotation axis and/or the undercarriage rotation axis in relation to the direction of paving. Good power transmission can thus be achieved due to a leverage effect.
A lower abutment may be provided at the chassis, which is configured to secure the chassis against further lowering by engaging the rocker when the chassis is in a maximum lowered state. This relieves the load on the length-variable adjustment element when the chassis is in its maximum lowered state. In addition, the maximum lowered state of the chassis is firmly defined by the abutment. The lower abutment also serves as a safety device in the event of a malfunction of the lifting device.
An upper abutment may be provided at the chassis, which is configured to secure the chassis against further lifting by engaging the rocker when the chassis is in a maximum lifted state. Such an upper abutment serves as a safety device against overturning of the lifting device.
The length-variable adjustment element may be a hydraulic cylinder. A hydraulic cylinder can be easily integrated into a hydraulic system usually provided on a road finisher and allows large forces to be transferred. Alternatively, the length-variable adjustment element could also be a spindle drive. This could provide a purely mechanical solution.
The road finisher may also include an actuator to change the length of the length-variable adjustment element. Such an actuator could be, for example, a hydraulic pump for actuating a hydraulic cylinder or a motor for actuating a spindle drive. In addition, a control element for controlling the actuator can be provided for optionally lifting or lowering the chassis relative to the undercarriage. The control element may allow a driver to adjust the height of the chassis using operating elements.
Preferably, a locking element is provided which is configured to mechanically lock the rocker in a defined relative position with respect to the chassis. In this way, the chassis can be held mechanically at a defined height, thus relieving the load on the length-variable adjustment element. The locking element can be configured to lock the rocker exclusively in a predetermined relative position with respect to the chassis, in particular in a position corresponding to a transport height of the chassis.
The locking element can be a locking bolt provided on the chassis which can be extended for locking engagement with a locking structure such as an opening or recess in the rocker. In particular, the locking element can be extended horizontally, in particular perpendicularly to the paving direction.
The chassis can be pivotally attached to the undercarriage in the front region of the road finisher so that there is no tension between the chassis and the undercarriage when the chassis is lifted asymmetrically along the paving direction.
To avoid tensions, the chassis can be mounted at the undercarriage in a front region of the road finisher such that it can be displaced longitudinally in relation to the direction of paving.
Preferably, the road finisher comprises a spreading auger for distributing paving material in front of the paving screed transversely to the direction of travel. The road finisher can also be equipped with a conveyor device for conveying paving material from the hopper to the spreading auger. The spreading auger can be fixed to the chassis in a fixed position relative to the chassis. Since the chassis can be lifted in relation to the undercarriage as a whole, it is not necessary to adjust the height of the spreading auger in relation to the chassis, thus achieving greater stability. Lifting the chassis with the spreading auger attached to it as a whole does not alter the spatial relationship between the spreading auger and a material outlet of the conveyor device. There is no blocking of the material outlet when the chassis is lifted to achieve high paving thicknesses.
In the following, embodiments according to the disclosure will be explained in more detail with reference to the attached drawings.
The rocker 31 is rotatably mounted around an undercarriage rotation axis A at an undercarriage side bearing surface 35. As shown in
In addition, the rocker 31 is mounted on a chassis-side bearing surface 43 so that it can rotate about a chassis rotation axis of B. As can be seen from the schematic view of the inner surface of the rocker 31, which is not visible in
The undercarriage rotation axis A and the chassis rotation axis B are parallel to each other and run in a transverse direction perpendicular to the paving direction of travel F.
As shown in
In the illustrated embodiment, the length-variable adjustment element 33 is a hydraulic cylinder. However, it would also be conceivable to provide another length-variable adjustment element 33, such as a spindle drive. The length-variable adjustment element 33 can be actuated by an actuator 53 to change its length. The actuator 53 may be controlled to change the length of the length-variable adjustment element 33 using control element 55, which in the embodiment shown is an operating element in control stand 25 of road finisher 1. This can be done in particular on the basis of user input by a road finisher operator.
By changing the length of the length-variable adjustment element 33 using the actuator 53, a distance between the chassis-side link point 49 and the rocker-side link point 51 is changed. This changes the position of rocker 31 in relation to undercarriage 5 and chassis 3 and thus selectively lifts or lowers chassis 3 in relation to undercarriage 5.
The length-variable adjustment element 33 extends at least essentially along a horizontal direction. In the illustrated embodiment, the chassis-side link point 49 is located behind the chassis rotation axis B and the chassis rotation axis A with respect to the paving direction F. However, it would also be conceivable that the chassis-side link point 49 would be located in front of the chassis rotation axis B and/or the chassis rotation axis A with regard to paving direction F.
If the length of the length-variable adjustment element 33 is extended further, the state shown in
By again reducing the length of the length-variable adjustment element 33 the chassis 3 can be lowered again from the position shown in
As shown in
As shown amongst other things in
In the illustrated embodiment, chassis 3 is mounted on undercarriage 5 in a front region of road finisher 1 with respect to paving direction F such that it can be pivoted and longitudinally displaced with respect to paving direction F. In this way, chassis 3 can be lifted or lowered in the rear region of the road finisher 1 relative to undercarriage 5 without creating tension in the front region of the road finisher 1. It is possible to lift chassis 3 asymmetrically in such a way that chassis 3 is lifted further in the rear region of the road finisher 1 than in the front region of the road finisher 1.
The view in
The rod 79 may have a thread through which the length of the rod 79 can be adjusted. This may allow adjustment of the coupling mechanism 75, e.g., to compensate for play and/or tolerances. A specific adjustment of the pivoting range of the material deflector 71 may also be enabled by such a thread.
The deflection lever 77 may additionally be connected to an elastic element 81. The elastic element 81, in turn, can be connected to the material deflector 71 in such a way that a movement or deflection, for example an expansion or compression, of the elastic element 81 causes the material deflector 71 to move, in particular to pivot. The aforementioned components may interact in such a way that a movement of the lifting device 29 displaces the rod 79, whereby the deflection lever 77 can be rotated. The rotation of the deflection lever 77 can in turn move the elastic element 81, whereby the material deflector 71 can be moved, in particular pivoted.
The elastic element 81 can be provided on a bar 82. This strut can be used to prevent the elastic element 81 from bending. The bar 82 may be telescopic to allow deflection of the elastic element 81. Similar to the rod 79, the bar 82 can have a thread through which the length of the bar 82 can be adjusted. This may provide an additional adjustment option for the coupling mechanism 75, e.g., to compensate for play and/or tolerances. A specific adjustment of the pivoting range of the material deflector 71 may also be enabled by such a thread. The coupling mechanism 75 may also have a bar 82 without an elastic element 81 being provided on it. In this case, any designs that are not telescopic are also conceivable. However, a thread may be advantageous in variants without elastic element 81 as well.
In the schematic view shown in
In
The coupling mechanism 75 according to the embodiment shown in
Various possibilities are conceivable for closed loop or open loop controlling of the movement of the material deflector 71. For example, it is conceivable that the sensor unit 89 could detect the distance g between the lower edge 73 of the material deflector 71 and the ground 85 and transmit this to the control unit 87. The control unit 87 may then be configured to transmit control signals to the actuator unit 91 based on the received distance, said signals causing the actuator unit 91 to control the actuator 93 in such a way that the distance g between the lower edge 73 and the ground 85 remains constant.
Alternatively, the sensor unit 89 can detect the lifting path i and transmit it to the control unit 87. Based on the lifting distance i, the latter may determine a target position of the material deflector 71, which is assigned to the detected lifting distance i. An assignment of a lifting path i to a position of the material deflector 71 may be made using mathematical formulas or tables. It is conceivable that the control unit 87 transmits the target position to the actuator unit 91 and that this actuator unit 91 independently controls the actuator 93 in such a way that the material deflector 71 assumes the received target position. However, it is also conceivable that the control unit 87 itself comprises a controller and only transmits control signals to the actuator unit 91.
In
Number | Date | Country | Kind |
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17206966.8 | Dec 2017 | EP | regional |