This application claims foreign priority benefits under 35 U.S.C. § 119 (a)-(d) to European patent application number EP 23185195.7, filed Jul. 13, 2023, which is incorporated by reference in its entirety.
The present disclosure relates to a road paver.
Road pavers are intended for producing a pavement layer from a paving material such as asphalt and generally comprise a chassis as well as work assemblies, such as a material storage, a screed, a conveyor device, a transverse distribution assembly, arranged on the chassis. Road pavers have exchangeable components, each of which is attached in a releasable manner directly to the chassis and/or to the work assemblies by way of a screw connection or several screw connections, that can wear out, and thereafter are exchanged at the end of their service life.
Screw connections generally comprise a screw with a screw head and/or a screw nut. The screw head and/or the screw nut typically have a drive, for example, a hexagon profile or a hexagonal outer or inner profile which can be driven with a wrench to release the screw connection. The problem is that the abrasiveness of the asphalt or other paving materials, such as gravel, can cause the screw heads and/or screw nuts that come into contact with the asphalt to abrade over time. This causes loss of material and shape at the surfaces of the screw connections. The outer contours of the screw connections or the screw heads and/or of the screw nuts lose their angular shape and become rounded so that they can no longer be gripped by commercially available tools (e.g., socket wrenches, ring spanners, open-end wrenches, ratchets with socket attachment). This makes it considerably more difficult to replace the components at the end of their service life. If the attachment elements are so worn/abraded, the components have to be separated from the work assembly or chassis in a laborious manner using an angle grinder.
DE 102022102095 A1 describes an asphalt paver with a distributor auger for distributing asphalt forward of a screed. One or more auger segments are coupled to an auger shaft by way of several attachment elements (bolts with bolt head and nut). DE 102022102095 A1 furthermore discloses that the auger segment has a U-shaped receptacle for the attachment elements. The side walls of the receptacle extend straight from the body and define a recess or a U-shaped recess, respectively. DE 102022102095 A1 discloses that the bolt heads and the nuts of the attachment elements are countersunk in their respective recesses. According to DE 102022102095 A1, such an assembly can prevent wear at the attachment elements, since the side walls of the receptacles can provide abrasion protection (wear protection) for the attachment elements from potentially abrasive road surface material or paving material, respectively. However, the attachment elements are surrounded by side walls of the receptacles such that access for a wrench is cumbersome. Even if the attachment element could be released with a two-part tool, for example, with a wrench socket and a socket wrench, such two-part tools are more difficult to use than a single-part wrench. In addition, paving material can accumulate within the recess and cure there, which makes replacing the auger segments even more difficult. Due to the side walls of the U-shaped recess extending straight from the body, the paving material accumulates on the walls of the recess when the auger rotates and leads to an accumulation and entrainment of asphalt into the recess. The asphalt accumulated in the recess must then first be removed for a removing tool to be able to reach the attachment element to release it, which significantly increases the effort involved in exchanging the auger segment.
An object of the present disclosure is to increase the service life of the attachment units for connecting exchangeable components at road pavers and to simplify the assembly/disassembly of the exchangeable components. This object is satisfied by features according to the disclosure.
The disclosure relates to a road paver for producing a pavement layer made of a paving material that is conveyed in a direction opposite to a paving direction of travel of the road paver from a material storage of the road paver to a transverse distributor assembly of the road paver and distributed by way of the transverse distributor assembly transverse to the paving direction of travel of the road paver substantially over a working width of a screed of the road paver, wherein the road paver comprises an exchangeable component that comes into contact with the paving material at least during the operation of the road paver and at least one attachment unit for the attachment of the exchangeable component to a work assembly or to a chassis of the road paver, wherein a wear protection for the attachment unit is provided at the road paver. The wear protection according to the disclosure has a sacrificial body for mounting onto the attachment unit and/or a protective body with a protective section which is formed to be ramp-shaped or curved at least in sections and guides the paving material over the attachment unit. The attachment unit can have an outer contour, in particular an angular outer contour.
Due to features according to the disclosure, a grinding effect between the attachment unit and the hot and abrasive paving material can advantageously be prevented entirely or reduced. This increases the service life of the attachment unit and protects its outer contour so that the attachment unit can be released by way of a single-piece tool, such as a wrench, and dismantling exchangeable components at the end of their service life or retooling of the road paver is easily possible. This in turn enables the attachment unit to be exchanged in a simple and time-saving manner.
Using a sacrificial body as a top piece on the attachment unit is particularly cost-effective and practical because a sacrificial body can be easily mounted on at least part of the attachment unit. In particular, the sacrificial body in the form of a cap can be mounted onto the part of the attachment unit that can be gripped using a tool, for example, onto a screw nut, in order to “sacrifice” itself to preserve the latter.
The ramp-shaped or curved protective section guides the paving material over the attachment unit, thus forming a guide to direct the paving material in a direction with a reduced grinding effect such that it is guided over the attachment unit to prevent its wear. The ramp-shaped or curved protective section can even accelerate the paving material guided therealong, making it easier to guide it past the attachment unit. In addition to its guiding function, the ramp-shaped or curved protective section can also act as a sacrificial body.
In comparison to the protective section according to the disclosure, however, a recess formed for the attachment unit with side walls arranged in parallel causes a congestion effect because the paving material slows down on the side walls that have just been erected and can therefore accumulate thereon. The paving material that has slowed down and accumulated at the side walls can then easily reach the attachment unit. A protective effect against wear, as achieved by the disclosure, is therefore only possible to a limited extent based on the known accommodation of an attachment unit within a recess. Instead, the known recess is used to secure the hexagon member received therein against rotation.
It would be conceivable to have the attachment unit, in particular a screw head formed thereon, for example, a hexagonal member, be received in a recess. This recess can be dimensioned such that the screw head received therein, in particular the hexagonal member, cannot rotate in the assembled state. The recess can be an integral part of the work assembly, for example, of a drive shaft. The recess is in particular a positive-fit receptacle for the attachment unit on an oppositely disposed side of the wear protection associated with the attachment unit. In addition to the positive effects of the wear protection described above, this also offers optimal locking of the exchangeable component.
The protective body, in particular the protective section, can be arranged only on a side of the attachment unit facing the paving material conveyed. This side can be referred to as the first side of the attachment unit and forms the flank facing a material flow direction at which the protective section is positioned in order to guide the paving material conveyed there towards over the attachment unit. Since the protective section is then erected as a protective shield forward of the attachment unit, i.e., extends only on this side of the attachment unit, a second side of the attachment unit opposite the first side is advantageously freely accessible for a removing tool, for example, for a wrench. This significantly simplifies the exchange of components, because the attachment unit can be released with a single-piece tool, for example, with a wrench.
The attachment unit can comprise a screw with a screw head and/or a screw nut and/or a screw connection composed of a screw and a screw nut, in particular a cap nut. The screw nut can be a hexagonal nut or a cap nut. The screw nut can be attached to the screw or to a screw pin of the screw, respectively. The screw nut and/or the screw head can have a hexagonal profile. The screw can comprise a bolt with a thread.
In particular, the sacrificial body and/or the protective body is configured for being attached to a screw nut.
The attachment unit can be the exchangeable component, for example, an auger blade of the transverse distribution device, with a work assembly, for example, a drive shaft, or another exchangeable component that can be connected in a releasable manner to the chassis of the road paver.
The sacrificial body can be configured such that the sacrificial body completely covers the screw head and/or the screw nut, in particular the cap nut, when the sacrificial body is mounted onto the attachment unit, for example, onto the screw. This allows the attachment unit to be reliably protected against the grinding effect of the abrasive paving material, for example, against frictional wear and heat.
The sacrificial body can comprise a wear-resistant composite material or several wear-resistant composite materials. This can extend the service life of the attachment unit.
The sacrificial body can be made of a wear-resistant composite material or several wear-resistant composite materials. This can extend the service life of the attachment unit.
The sacrificial body can comprise wear-resistant cast alloy or be made of wear-resistant cast alloy. This can extend the service life of the attachment unit. The wear-resistant cast alloy can be selected from the following group: Ni-Hard, EN-GJN-HV600, EN-GJN-HV600 (XCr18) or EN-GJN-HV600 (XCr23).
The sacrificial body can be manufactured from plastic material having high wear resistance and/or heat resistance. The operating temperature of the plastic material can be above 150° C. The operating temperature of the plastic material can vary from 150° C. to 300° C. The sacrificial body can be manufactured from, for example, polyetheretherketone, polyphenylene sulfide, polyethyleneimine, polytetrafluoroethylene.
The sacrificial body can be manufactured from steel having a hardness of at least 50 to 300 HBW, preferably 100 to 150 HBW.
The sacrificial body can have the effect of preventing contact between the attachment unit and the paving material, preferably until the sacrificial body is worn/abraded at least in part.
The sacrificial body can have a reception region with an inner contour that is configured to receive the outer contour of the screw head and/or of the screw nut.
In one embodiment, the wear protection, in particular the sacrificial body, can be a single-piece component. Advantageously, a single-piece component can be easier to handle and/or assemble. The single-piece component can be attached onto the attachment unit without the need for an additional screw connection, for example, by pressing the component onto the attachment unit. Such a component can have approximately the shape of a cap nut that can be mounted onto the screw nut, in particular the cap nut, of the attachment unit.
In an alternative embodiment, the wear protection, in particular the sacrificial body, can be a multi-part construction device. A multi-part construction device can be attached in a releasable manner to the wear protection, for example, by way of a screw connection. This allows the wear protection to be removed from the attachment unit in an advantageous manner if the wear protection is not yet completely worn/abraded at the end of the service life of the exchangeable component (when the component is to be exchanged and the attachment unit is to be released for this purpose). A multi-part construction device can comprise two shells or half-shells, respectively, that are separate from one another or that are connected to one another such that they can rotate about an axis of rotation. After the two components or the two shells, respectively, of the multi-part construction device have been attached onto the attachment unit, the two components can be connected to one another and/or to the attachment by way of one screw connection or two screw connections. It would be conceivable for the wear protection at the attachment unit to be configured in the form of a clamp that is attached thereto in a releasable manner.
The sacrificial body can be attached to the attachment unit in a force-fit manner, regardless of being present as a single-part or a multi-part. Due to the force-fit connection, the protective unit can be firmly mounted on the attachment unit or even completely prevent any movement of the protective unit relative to the attachment unit. This in turn prevents friction between the sacrificial body and the attachment unit. A force-fit connection between the attachment unit and the sacrificial body can be releasable or non-releasable. A force-fit connection between the attachment unit and the sacrificial body can be created by screwing or pressing the sacrificial body onto the edges of the screw head and/or the screw nut. A force-fit connection between the attachment unit and the sacrificial body can be created by elastic and/or plastic deformation of the sacrificial body, in particular at the edges of the screw head and/or the screw nut.
Alternatively, the sacrificial body can be attachable to the attachment unit in a positive-fit manner. A positive-fit connection between the sacrificial body and the attachment unit can be releasable or non-releasable. The positive-fit connection can be a snap/click connection. For the positive-fit connection between the sacrificial body and the attachment unit, the inner contour of the sacrificial body and the outer contour of the attachment unit can respectively have a negative profile and a positive profile. The negative profile and the positive profile can engage with one another such that a motion of the sacrificial body relative to the attachment unit is prevented.
Alternatively, the sacrificial body can be connected to the attachment unit in a positive substance-fit manner. The positive substance-fit connection can be a welded connection, a soldered connection, or an adhesive connection.
The sacrificial body can be in particular a cast member.
The sacrificial body can be cut out of sheet metal.
The protective body, in particular its protective section, can be inclined towards the attachment unit. If the protective section is inclined towards the attachment unit, an inner surface of the protective section and the outer walls of the screw nut are not parallel to one another. If the protective body or the protective section, respectively, is formed to be inclined towards the attachment unit, then an imaginary angle between an inner surface of the protective body or the protective section, respectively, and the outer walls of the screw nut is less than 90 degrees. The protective section can extend over an entire height of the screw head and/or the screw nut.
The protective section can be inclined towards the attachment unit such that contact between the attachment unit and the paving material, in particular in a relative flow direction of the paving material, is prevented, at least no grinding contact leading to wear of the attachment unit occurs.
The protective section can have substantially the shape of a half-shell. A thickness/width of the half-shell can be the same along a length or a thickness.
The protective section can have an inner and an outer side. A distance between the inner side of the protective section and the attachment unit can vary along the inner side.
A recess for receiving the entire screw head and/or the entire screw nut can be present on the inner side of the half-shell.
The protective section can be configured substantially in the form of a shield.
The protective section can comprise an upper end and a lower end. A first distance between the upper end of the protective section and the attachment unit can be shorter than a second distance between the lower end of the protective section and the attachment unit.
The protective section can extend radially from the lower end of the protective section to the upper end of the protective section.
The lower end of the protective section can be connected to an outer surface of a work assembly.
In one embodiment, the protective body can be configured as an extension of the component. This avoids additional work when mounting the protective body to the road paver or to a work assembly of the road paver.
In an alternative embodiment, the protective body can be attached separately from the component, i.e., as a separate component, to the road paver, preferably to a work assembly, in particular to a rotating work assembly, or to the chassis of the road paver. It is advantageous there that the protective body can be mounted/dismantled or exchanged separately from the component.
The protective body, in particular the upper end of the protective section, can extend to an upper end of the attachment unit, in particular of the screw head or of the screw nut. The protective body, in particular the upper end of the protective section, can extend beyond the attachment unit, in particular of the screw head or of the screw nut.
The protective body can be manufactured from steel having a hardness of at least 50 to 300 HBW, preferably 100 to 150 HBW.
The protective body can comprise one wear-resistant composite material or several wear-resistant composite materials. This can extend the service life of the attachment unit.
The protective body can be made of one wear-resistant composite material or several wear-resistant composite materials. This can extend the service life of the attachment unit.
The protective body can comprise wear-resistant cast alloy or be made of wear-resistant cast alloy. This can extend the service life of the attachment unit. The wear-resistant cast alloy can be selected from the following group: Ni-Hard, EN-GJN-HV600, EN-GJN-HV600 (XCr18) or EN-GJN-HV600 (XCr23).
Paving material can be conveyed along a conveying line of the paving material in the conveying direction past several attachment units, for example, out of the material storage through a material tunnel in a tractor of the road paver up to the screed. A respective sacrificial body can be mounted onto all or some of the attachment units. A respective protective body can be arranged next to all or some of the attachment units.
It would be possible to provide a respective protective body for each or for two adjacent attachment units.
The transvers distribution assembly can comprise a shaft. The transverse distributor assembly can comprise a distributor auger that is coupled in a releasable manner to the shaft by way of the attachment unit. The distributor auger can comprise a main body mounted onto the shaft. The distributor auger can comprise a helical auger blade that extends from the main body and extends around the shaft. The distributor auger, at least some segments thereof that come into contact with paving material, can be present as exchangeable components of the road paver, in particular of the transverse distributor assembly of the road paver.
The attachment unit can extend perpendicular to an axis of rotation of the shaft.
The protective body can extend along a direction of curvature that is opposite to the direction of rotation of the auger blade. As a result, the protective body extends in the relative flow direction of the paving material that is conveyed by a rotation of the auger blade. This can in turn reduce the abrasive forces acting upon the protective body caused by the conveyed paving material and protect the protective body itself against wear.
The protective body can be configured as a single piece with the distributor auger, in particular with the main body, in particular as a cast member. This avoids the effort required for additional assembly of the protective body at the transverse distributor assembly.
Alternatively, the protective body can be configured to be separate from the distributor auger as a separate component. As a result, the protective body can be exchanged independently of the distributor auger. The distributor auger can then be manufactured in a more cost-effective manner.
The protective body can surround at least part of the shaft. In other words, the protective body can extend radially around part of the shaft or extend around part of the shaft. As a result, the protective body provides wear protection not only for the attachment unit but also for the shaft.
The protective body can be attached to the shaft. Preferably, a base part of the protective body extends along a circumferential surface of the shaft. The protective section is preferably arranged at a predetermined angle relative to the base part.
The material storage, a conveyor device of the road paver for conveying the paving material from the material storage to the transverse distributor assembly, the transverse distributor assembly or the screed can each be a work assembly of the road paver. The exchangeable component can be a widening part of the screed for the attachment to a screed base body of the screed. The exchangeable component can be a pre-scraper for the attachment to a screed base body of the screed. The exchangeable component can be a channel plate for the attachment to the chassis. As stated above, the exchangeable component can be in particular the distributer auger of the transverse distributor assembly.
The wear protection according to the disclosure can basically be used for the attachment to those attachment units of the road paver that are used for the releasable attachment of a component and that can come into contact therewith during operation of the road paver with regard to the material movement that is caused there.
The disclosure shall be explained in more detail according to the following figures by use of embodiments, where:
Transverse distributor channel 15 installed forward of screed 7 is formed at its outer regions to be transverse to paving direction R by way of channel plates 16 supported on chassis 8 of road paver 1 and by way of pre-scrapers 17 attached laterally of screed base body 11. Depending on working width B set, channel plates 16 and pre-scraper 17 can be further extended sideways in order to extend transverse distributor channel 15. The same applies analogously to transverse distributor assembly 10.
The outer end of each shaft 21a, 21b, i.e., the end facing away from auger suspension 20, is mounted in an auger bearing 22a, 22b. Each auger bearing 22a, 22b is mounted at the lower end of an auger bearing bracket 23a, 23b. These auger bearing brackets 23 there comprise a substantially vertically aligned tube 24a, 24b which is attached to chassis 8 of road paver 1 by way of an attachment plate 25.
Paving material 6 can comprise a cohesive mix, such as asphalt, and/or an unbound mix, such as gravel. The asphalt mix can consist of an aggregate mixture with a very high proportion of broken grains and preferably polymer-modified bitumen as a binding agent. Such paving materials 6 with hard grains rub against attachment units 26 of road paver 1 that come into contact with the paving material (see
The disclosure provides a wear protection 27 for attachment units 26 which shall be described in more detail with reference to
Attachment unit 26 connects exchangeable component 30 of road paver 1 to chassis 8 or to a work assembly 31 of road paver 1. Work assembly 31 can be, for example, material storage 4, longitudinal conveyor device 5, screed 7, or transverse distributor assembly 10. Exchangeable components 30, in particular those against which paving material 6 flowing from material storage 4 to transverse distributor assembly 10 rubs, are, for example, widening parts 18, channel plates 16, pre-scrapers 17, and/or distributor augers 19, 19a, 19b.
The design principle of embodiments of wear protection 27 for attachment units 26 shall be described by way of example using wear protection 27 employed at transverse distributor assembly 10. Such wear protection 27 can also be employed for other attachment units 26 of road paver 1, in particular for attachment units 26 of road paver 1 that come into contact with paving material 6.
In this embodiment, wear protection 27 is configured as a sacrificial body 32 for mounting onto attachment unit 26. In
In the embodiment shown in
In
Number | Date | Country | Kind |
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23185195.7 | Jul 2023 | EP | regional |