The disclosure relates to a roasting assembly, more particularly to a roasting assembly including a drum subassembly.
In a coffee bean roasting process using a conventional device, coffee beans in an accommodation space of a metallic rotary drum are heated using a heater, such as a gas stove. Because the temperature of the metallic rotary drum will rise abruptly in the initial period of roasting, some of the coffee beans in contact with an inner wall of the metallic rotary drum prone to be badly over-roasted, resulting in inferior flavor of the roasted coffee beans.
In addition, if the rotary drum is perforated to permit dried silver skins fell off from the coffee beans to be flung out of the rotary drum, the dried silver skins may fall on the heater, which might cause adverse effect to the roasting process.
Therefore, an object of the disclosure is to provide a novel roasting assembly for roasting coffee beans, by which the coffee beans can be evenly heated, and the dried silver skins fell off from the coffee beans will not fall on a heating unit of the roasting assembly.
According to a first aspect of the disclosure, a drum subassembly is used in a roasting assembly for roasting coffee beans. The roasting assembly includes a front wall, a drive shaft, and a heating unit. The drive shaft is mounted rotatably on the front wall about a lengthwise axis, and extends along the lengthwise axis through the front wall to terminate at a driven end forwardly of the front wall, and a drive end segment rearwardly of the front wall. The drum subassembly includes an outer drum and an inner drum. The outer drum is coupled to be driven by the drive end segment to rotate with the drive shaft about the lengthwise axis, and is configured for being radially heated by the heating unit. The outer drum defines therein an inner space. The inner drum is disposed in the inner space and is coupled to rotate with the outer drum about the lengthwise axis. The inner drum defines therein an accommodation space for the coffee beans. The inner and outer drums cooperatively define therebetween a surrounding clearance.
According to a second aspect of the disclosure, a roasting assembly for roasting coffee beans includes a front wall, a drive shaft, a heating unit, and a drum subassembly. The drive shaft is mounted rotatably on the front wall about a lengthwise axis, and extends along the lengthwise axis through the front wall to terminate at a driven end forwardly of the front wall, and a drive end segment rearwardly of the front wall. The drum subassembly includes an outer drum and an inner drum. The outer drum is coupled to be driven by the drive end segment to rotate with the drive shaft about the lengthwise axis, and is configured for being radially heated by the heating unit. The outer drum defines therein an inner space. The inner drum is disposed in the inner space and is coupled to rotate with the outer drum about the lengthwise axis. The inner drum defines therein an accommodation space for the coffee beans. The inner and outer drums cooperatively define therebetween a surrounding clearance.
Other features and advantages of the disclosure will become apparent in the following detailed description of the embodiments with reference to the accompanying drawings, in which:
Referring to
The housing 4 includes a front wall 43, a rear wall 44, and a partition wall 45. The rear wall 44 is spaced apart from the front wall 43 in a direction of a lengthwise axis 50 to define a chamber 400 so as to accommodate the drum subassembly 5. The partition wall 45 partitions the chamber 400 into a heating zone 46 proximate to the front wall 43, and a collecting zone 47 proximate to the rear wall 44. The partition wall 45 has an annular bearing surface 451 surrounding the lengthwise axis 50 and defining a through bore 450.
As shown in
The drum assembly 5 is disposed in the heating zone 46, and includes an outer drum 51 and an inner drum 52.
Referring to
In this embodiment, the outer drum 51 includes an outer closed-end wall 511 and an outer cylindrical peripheral wall 512. The outer closed-end wall 511 is secured to the driven end segment 71 to permit the outer drum 51 to rotate with the drive shaft 70 about the lengthwise axis 50. The outer cylindrical peripheral wall 512 extends from a periphery of the outer closed-end wall 511 in the direction of the lengthwise axis 50 to define an inner space 510, and to terminate at an outer open end segment 513 that defines an outlet opening 514. The outer open segment 513 extends through the through bore 450 into the collecting zone 47 so as to permit the inner space 510 to be in spatial communication with the collecting zone 47. The outer open segment 513 is configured to rotate relative to the annular bearing surface 451 of the partition wall 45.
As shown in
The inner drum 52 is disposed in the inner space 510 and is coupled to rotate with the outer drum 51 about the lengthwise axis 50. The inner drum 52 defines therein an accommodation space 56 for the coffee beans 1. The inner and outer drums 51, 52 cooperatively define therebetween a surrounding clearance 55. Because the surrounding clearance 55 is provided between the inner and outer drums 51, 52, when the outer drum 51 is rotated by the drive shaft 70 and is heated by the heating unit 6, the coffee beans 1 in the accommodation space 56 of the inner drum 52 are not in contact with the outer drum 51 so as to be evenly heated.
In this embodiment, the inner drum 52 includes an inner closed-end wall 521 and an inner cylindrical peripheral wall 522. The inner closed-end wall 521 is secured to the driven end segment 71 to permit the inner drum 52 to rotate with the outer drum 51. The inner cylindrical peripheral wall 522 extends from a periphery of the inner closed-end wall 521 in the direction of the lengthwise axis 50 to define the accommodation space 56 for the coffee beans 1 and to terminate at an inner open end 523. The inner cylindrical peripheral wall 522 and the outer cylindrical peripheral wall 512 cooperatively define therebetween the surrounding clearance 55 in spatial communication with the collecting zone 47. The inner cylindrical peripheral wall 522 is perforated to permit dried silver skins fell off from the coffee beans 1 to be flung out of the accommodation space 56 into the surrounding clearance 55 for being discharged into the collecting zone 47 through the outlet opening 514. Because the heating zone 46 and the collecting zone 47 are separated by the partition wall 45, the bearing (B), and the outer drum 51, the dried silver skins discharged in the collecting zone 47 are unlikely to disperse to the heating zone 46.
In this embodiment, the drum assembly 5 further includes a plurality of guiding ribs 53 and a plurality of vanes 54.
Each of the guiding ribs 53 is disposed in the surrounding clearance 55 and on one of the outer and inner cylindrical peripheral walls 512, 522. Each of the guiding ribs 53 extends inclined relative to the lengthwise line 50 so as to facilitate the dried silver skins in the surrounding clearance 55 to be discharged to the collecting zone 47. As shown in
The vanes 54 extend in the direction of the lengthwise axis 50, and are secured to an inner surface of the inner cylindrical peripheral wall 522 to be angularly displaced from each other about the lengthwise axis 50 for tumbling the coffee beans 1 during rotation of the drum assembly 5.
The number of the guiding ribs 53 and the vanes 54 can be varied based on design.
The hopper member 48 is disposed rearwardly of the inner drum 52, and includes a neck portion 481 and a funnel portion 482.
The neck portion 481 is secured in the rear wall 44 and extends along the lengthwise axis 50. The funnel portion 482 is disposed in the collecting zone 47, and is flared forwardly from the neck portion 481 to terminate at a surrounding edge 484 which forms a gap 480 with the inner open end 523. The gap 480 is configured to prevent falling-off of the coffee beans 1.
The heating unit 6 is disposed to heat the outer drum 51. In this embodiment, the heating unit 6 is disposed in the heating zone 46 below the outer drum 51, and includes a stove base 61 and a plurality of heating stoves 62 each being a gas stove. Alternatively, the heating unit 6 may include at least one electric heating element.
In this embodiment, the roasting assembly 100 further includes a casing 3 and a first drive unit 7.
The casing 3 is a hollow body, and defines together with the front wall 43 an inner casing space 30 for accommodation of the first drive unit 7.
The first drive unit 7 is disposed outwardly of the housing 4 in the inner casing space 30, and includes a first motor 73 with a first output shaft 731. The first output shaft 731 is configured to couple to the driven end 72 of the drive shaft 70 so as to drive the drive shaft 70 to rotate about the lengthwise axis 50.
As shown in
In this embodiment, the roasting assembly 100 further includes a base unit 2 includes a mounting base 21 and a plurality of wheels 22.
The mounting base 21 is configured to support the housing 4 and the casing 3, and extends in a longitudinal direction (X) to terminate at a front segment 211 and a rear segment 212. The casing 3 and the housing 4 are disposed on the mounting base 21 and proximate to the front and rear segments 211, 212, respectively.
The wheels 22 may be rotatably mounted to the mounting base 21 to permit movement of the roasting assembly 100. Of course, the wheels 22 may be secured to the mounting base 21 or be optionally omitted.
In this embodiment, the housing 4 further includes a bottom wall 41, an upper wall 42, a left wall 401, a right wall 402, a rear wall extension 441, and amounting plate 411.
The bottom and upper walls 41, 42 are opposite to each other, and the left and right walls 401, 402 are opposite to each other. The bottom, upper, left, and right walls 41, 42, 401, 402 confine the chamber 400 together with the front and rear walls 43, 44.
In this embodiment, as shown in
In this embodiment, as shown in
In this embodiment, one of the left and right walls 401, 402 is formed with a viewing window 40 for observation of the frame of the heating stoves 62 in the heating zone 46. As shown in
In this embodiment, as shown in
In this embodiment, the upper wall 42 has an inlet port 424 in spatial communication with the collecting zone 47, and the funnel portion 482 has a communication port 483 disposed downstream of the inlet port 424 so as to permit the coffee beans 1 poured to the inlet port 424 to fall into the accommodation space 56 through the communication port 483.
The rear wall extension 441 extends downwardly from the rear wall 44. In this embodiment, the rear wall 43, together with the rear wall extension 441 and the hopper member 48, is detachably mounted to rear ends of the bottom, upper, left, and right walls 41, 42, 401, 402.
The mounting plate 411 is disposed to extend downwardly from the bottom wall 41 and to connect to the rear wall extension 441, and is pivotally mounted to the rear segment 212 of the mounting base 21 about a pivot axis (P) in a transverse direction (Y) relative to the longitudinal direction (X) to permit the housing 4 to angularly displaceable between a normal position and a discharge position. In the normal position, as shown in
In this embodiment, the roasting assembly 100 further includes a lug member 85, a linkage bar 83, a second drive unit 8, a screw shaft 81, and a nut member 82.
The lug member 85 is mounted on a lower surface of the bottom wall 41 and has an engaging slot 851.
The linkage bar 83 extends lengthwise to terminate at a lower end 831 and an upper end 832. The upper end 832 is configured to be loosely engaged in the engaging slot 851.
The second drive unit 8 including a second motor 84 with a second output shaft 841.
The screw shaft 81 extends along a shaft axis (S) in the longitudinal direction (X), and has a rear shaft end 811, a front shaft end 812, and an outer threaded portion 813. The rear shaft end 811 is rotatably suspended below the rear segment 212 of the mounting base 21. The front shaft end 812 is coupled to be driven by the second output shaft 841 to permit the screw shaft 81 to rotate about the shaft axis (S). The outer threaded portion 813 is disposed between the front and rear shaft ends 812, 811. In this embodiment, the front shaft end 812 and the second output shaft 841 are integrally formed.
The nut member 82 has an outer surface 821 and an inner threaded surface 822. The outer surface 821 is coupled to the lower end 831 of the linkage bar 83 to permit the linkage bar 83, together with the housing 4, to move with the nut member 82. The inner threaded surface 822 is configured to be in threaded engagement with the outer threaded portion 813 to translate rotation of the screw shaft 81 into a linear displacement of the nut member 82 between a front position (see
In this embodiment, the mounting base 21 is formed with an elongated slot 210 to permit free movement of the linkage bar 83.
In this embodiment, the casing 3 is pivotally mounted on the front segment 211, and is angularly movable between a closed position and a repair position. As shown in
In addition, in the second embodiment, the roasting assembly 100 further includes an exhaust fan unit 9 disposed downstream of the collecting zone 47, and configured to exhaust air from the collecting zone 47 so as to facilitate the dried silver skins in the surrounding clearance 55 to be discharged into the collecting zone 47 or be discharged outward through the exhaust fan unit 9. As shown in
In the description above, for the purposes of explanation, numerous specific details have been set forth in order to provide a thorough understanding of the embodiments. It will be apparent, however, to one skilled in the art, that one or more other embodiments may be practiced without some of these specific details. It should also be appreciated that reference throughout this specification to “one embodiment,” “an embodiment,” an embodiment with an indication of an ordinal number and so forth means that a particular feature, structure, or characteristic may be included in the practice of the disclosure. It should be further appreciated that in the description, various features are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of various inventive aspects.
While the disclosure has been described in connection with what are considered the exemplary embodiments, it is understood that this disclosure is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretation so as to encompass all such modifications and equivalent arrangements.