The present invention relates to a robot hand.
Patent Document 1 describes a robot hand. In such a robot hand, claw members are driven by meshing of a worm gear and a gear driven by a motor.
In Patent Document 1 mentioned above, a claw portion is fixed to a front side of the gear in an axial direction of the robot hand. Therefore, there is a limit to an object to be gripped by the claw portions. In addition, since the periphery of the gear is covered with a cover, the size of the robot hand is increased. Furthermore, since an area around a part where the claw portion and the gear are fixed is also covered with the cover, such a cover is firstly needed to be detached in replacing the claw portion, which complicates replacement work.
Further, a worm gear is suitable for applications where a strong gripping force is required because of its high reduction ratio, but it is difficult to finely control the gripping force, then it might not be suitable when an object to be gripped is soft or food.
The present invention has an object to provide a robot hand in which a range of an object to be gripped is expanded, a size is reduced, a claw portion is easily replaced, and a gripping force is finely controlled.
The above object is achieved by a robot hand including: a motor with a rotary shaft; an accommodating member accommodating a distal end of the rotary shaft; a plurality of swing members swinging with respect to the accommodating member due to rotation of the rotary shaft; and a plurality of claw members swinging with the plurality of swing members, wherein a shaft-crossed helical gear portion is provided on an outer circumference of the rotary shaft, the swing member includes a swing-crossed helical gear portion provided on a part of an outer circumference of the swing member and meshing with the shaft-crossed helical gear portion, and a fixed surface provided on a part of the outer circumference of the swing member and on an opposite side of the rotary shaft with respect to a swing center of the swing member, the claw member is detachably fixed to the fixed surface by a first fixing member, and the accommodating member exposes the first fixing member such that the first fixing member is detachable. Additionally, the shaft-crossed helical gear portion is a crossed helical gear formed on the outer circumference of the rotary shaft or integrated therewith. The swing-crossed helical gear portion is a crossed helical gear formed on or integrated with the swing member.
It is possible to provide a robot hand in which a range of an object to be gripped is expanded, a size is reduced, a claw portion is easily replaced, and a gripping force is finely controlled.
The bracket 10 is attached to a distal end side of the motor 3. The claw members 30a to 30c are swingably held by the bracket 10, which will be described in detail later. Although the bracket 10 is formed into a substantially cylindrical shape, three recess portions 15 are formed on an outer peripheral side surface at substantially equal angular intervals. The support members 20a and 20b are held in one recess portion 15, and the claw member 30a is swingably supported about its proximal end portion between the support members 20a and 20b. The same applies to the other claw members 30b and 30c. Therefore, the claw members 30a to 30c are arranged at equal angular intervals about a central axis A1 parallel to the Z direction. The claw members 30a to 30c have the same shape, but have different reference numerals for convenience of explanation. The disk-shaped cover 60 is fixed to the distal end side of the bracket 10. The cover 60 is formed with an opening 61 so that the central axis A1 passes through the cover 60.
Since the rotary shaft 40 is formed into the hollow shaft shape in this way and since the through hole 43 of the rotary shaft 40 and the opening 61 of the bracket 10 communicate with each other as illustrated in
The swing member 50 is formed into a substantially fan shape with a predetermined thickness. A central hole 53 penetrating in the thickness direction is formed. As illustrated in
A swing-crossed helical gear portion 51 having a plurality of teeth is formed in a portion formed into an arc shape about the central hole 53. The swing-crossed helical gear portion 51 is formed within a predetermined angular range about the central hole 53. An angle at which the swing-crossed helical gear portion 51 is formed, as compared to an angle at which the claw members 30a to 30c are opened, is needed to be sufficiently large so as to ensure the meshing of the gears. In
As illustrated in
Herein, effects of using crossed helical gears will be described. Since the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51 mesh with each other as crossed helical gears, a smaller reduction ratio is achieved as compared with a case where, for example, a power transmission mechanism in which the worm gear and the worm wheel mesh with each other is used. In other words, the gripping force of the claw members 30a to 30c is suppressed as compared with a case of using the worm gear and the worm wheel, and the gripping force can be finely controlled. Thereby, the robot hand 1 can grip a soft member such as food with an appropriate force, and is suitable for use as, for example, a collaborative robot used in a work space with a person. Further, by using the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51, it is possible to suppress an increase in manufacturing cost as compared with, for example, a case where a cam member is used. When a cam member is used, it is needed to design it as a dedicated product in consideration of the resolution of stoppable positions of the motor 3, whereas the design of the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51 is widely used in the world for standardization in JIS, and its knowledge is accumulated, and then it is possible to procure parts that are both versatile and inexpensive. Further, as described above, the gripping force of the claw members 30a to 30c is generated by the meshing of the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51, so it is possible for the motor 3 to detect the reaction force through the rotary shaft 40 when the claw members 30a to 30c grip an object. For example, when any of the claw members 30a to 30c comes into contact with an object to be gripped, the reaction force causes the current consumption of the motor 3 to fluctuate. It is possible to detect that the claw member has come into contact with the object by detecting this fluctuation. The same effect is obtained by attaching a torque sensor such as a magneto-strictive type (not illustrated) to the rotary shaft 40. That is, since the meshing of the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51 allows the force to be transmitted between the rotary shaft 40 and the claw members 30a to 30c in forward and reverse directions, it is possible to control the fine gripping force and to detect the reaction force against gripping, which achieves a function of gripping a delicate object such as a soft object or food. As described above, by using the crossed helical gears, the reduction ratio is smaller than that of the power transmission mechanism in which the worm gear and the worm wheel mesh with each other, which allows the claw members 30a to 30c to be opened and closed at high speed.
A protruding portion 57 is formed on the surface 56, and is engaged with a concave portion formed at the proximal end portion of the claw member 30a as illustrated in
Further, the claw member 30a is fixed to the surface 56 of the swing member 50 provided on the side opposite to the rotary shaft 40 with respect to the swing center of the swing member 50. In other words, the proximal end portion of the claw member 30a is fixed to the outside in the radial direction about the central axis A1 with respect to the swing center of the swing member 50. That is, a wide distance between the proximal end portion of the claw member 30a and the central axis A1 is ensured, and the same applies to the other claw members 30b and 30c. It is thus possible to grip a large member, and the range of an object to be gripped is expanded. In this way, it is possible to grip a large member by the robot hand 1 and the size is reduced.
An arc-shaped regulation groove 55 about the central hole 53 is formed on a fan-shaped side surface 52a of the swing member 50. Further, as illustrated in
Further, as illustrated in
The shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51 rotate in a manner of sliding contact, unlike the meshing of general spur gears. Therefore, in general, the metal material of the gear on the output side is softer than the metal material of the gear on the input side in consideration of ease of sliding and the like. Therefore, the gear on the output side is more likely to wear than the gear on the input side. Since the swing-crossed helical gear portion 51 on the output side is easily replaced as described above in the present embodiment, even if the swing-crossed helical gear portion 51 is made of a material softer than the shaft-crossed helical gear portion 41 so that the swing-crossed helical gear portion 51 is worn, it is possible to easily replace the swing-crossed helical gear portion 51. The high replacement workability of the swing member 50 means high assembly workability in production, and the assembly processes is reduced, which contributes to the reduction of production cost.
As described above, since the support members 20a and 20b are fixed to the bracket 10 by the screws T whose head is exposed, the replacement workability and the assembly workability of the swing member 50 are high. This facilitates adjustment when the swing member 50 is assembled to the robot hand 1. There are variations in the finish of gear members such as the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51 and the dimensions of the bracket 10 and the like, which also cause variations in the distance between the centers of each gear. If the robot hand 1 is designed in consideration of these variations, the backlash of the swing member 50 becomes large. On the other hand, in order to improve the positional accuracy of the claw members 30a to 30c of the robot hand 1, the backlash of the swing member is required to be as small as possible. In order to solve such an antinomy, a shim is sandwiched between the support members 20a and 20b and the bracket 10, and the distance between the support members 20a and 20b from the central axis A1 in the radial direction is adjusted, thereby reducing the backlash of the swing member 50 (the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51) and improving the assembly accuracy of the robot hand 1.
As described above, the swing member 50 has a substantially fan shape with a predetermined thickness, the central hole 53 penetrating in the thickness direction is formed, and the swing-crossed helical gear portion 51 is formed at a portion formed into an arc shape about the central hole 53. The surface 56 is formed on the swing-crossed helical gear portion 51 in the outer circumferential direction about the central hole 53, and the protruding portion 57 is formed on the surface 56 and is engaged with the recess portion formed at the proximal end portion of the claw member 30a. The proximal end portion of the claw member 30a is located on the outer peripheral side in the radial direction of the portion where the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51 are engaged with each other when viewed from the central axis A1, that is, near the outer edge of the side surface of the substantially cylindrical bracket 10. Since the disk-shaped cover 60 is provided on the distal end side of the bracket 10, the portion where the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51 are engaged with each other is not exposed to an object to be gripped. This prevents lubricant applied to the worm gear and metal powders generated by the wear of the meshing from directly scattering to an object to be gripped.
In general, the robot hand often performs an operation of gripping an object to be gripped placed on a table from directly above. Therefore, it is needed to pay attention to unnecessary contamination from the robot hand to an object to gripped, and it is preferable to prevent contaminant within the robot hand from reaching an object to gripped through a gap on the distal end side of the robot hand. As in the present embodiment, the proximal end portions of the claw members 30a to 30c are located near the outer edge of the side surface of the bracket 10 of the robot hand 1, which covers the distal end side of the robot hand 1 with a simple cover, thereby preventing contaminant within the robot hand 1 from reaching an object to be gripped. The cover 60 is formed with the opening 61 for achieving multifunction by use of the through hole 43 in a case of forming the rotary shaft 40 into a hollow shaft shape, and the structure does not leak contaminant within the robot hand 1. Further, since this structure does not leak contaminant within the robot hand 1, it also has a function of reducing the invasion of dust from the outside of the robot hand 1. A foreign matter is prevented from entering the meshing portion between the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51, which improves the durability of the robot hand 1.
In the case of the robot hand 1 using the three claw members 30a to 30c as in the present embodiment, the number of teeth of the shaft-crossed helical gear portion 41 may be a multiple of three. When the number of teeth of the shaft-crossed helical gear portion 41 is one, the swing-crossed helical gear portion 51 combined with the claw members 30a to 30c requires that the teeth are relatively different in phase by 120 degrees. That is, three types of the swing-crossed helical gear portions 51 are required. On the other hand, when the number of teeth of the shaft-crossed helical gear portion 41 is a multiple of three, the swing-crossed helical gear portions 51 combined with the above-mentioned claw members 30a to 30c all have the same shape. As a result, the shape of the swing-crossed helical gear portion 51 is unified to reduce the cost, which generates secondary effects such as elimination of work mistakes in assembly. Further, for the same reason, in a case of a robot hand using two claw members, the number of teeth of the shaft-crossed helical gear portion 41 may be a multiple of 2. Furthermore, in order to make the rotary shaft 40 common between the robot hand using the three claw members and the robot hand using the two claw members, the number of teeth of the shaft-crossed helical gear portion 41 may be a multiple of 6. That is, when m (m is an integer of 2 or more) pairs of claw members and swing members are provided, the number of teeth of the shaft-crossed helical gear portion may be a multiple of m.
In the above embodiment, the regulation groove 55 is formed on the swing member 50 that swings, and the regulating pin P5 is fixed to the support member 20b that does not swing, but the present invention is not limited to this. For example, the regulation pin P5 may be fixed at a position radially away from the central hole 53 on the side surface 52a of the swing member 50, and a regulation groove may be provided, on the surface of the support member 20b facing the side surface 52a, to regulate the movement range of the regulation pin P5 movable inside the regulation groove. In this way, it is possible to reverse the relationship between the regulation pin P5 and the regulation groove as long as the replacement of the swing member 50 and the assembly of the robot hand 1 are not hindered.
In the above embodiment, the claw member 30a and the swing member 50 are separate, but may be integrally formed. In this case, the above-mentioned “m (m is an integer of 2 or more) pair of the claw members and the swing member” means “a swing member integrated with m (m is an integer of 2 or more) claw members”. The same applies to the claw members 30b and 30c. The support members 20a and 20b are separate from the bracket 10, but are not limited to this, and one of the support members 20a and 20b is integrated with the bracket 10 as long as the replacement of the swing member 50 and the assembly of the robot hand 1 are not hindered. In this case, the above-mentioned shim 21 is used for adjustment in the support member that is not integrally formed with the bracket 10.
Additionally, as compared to a robot hand of the type that drives a claw member using a cam or a cam follower, the robot hand 1 in the above embodiment does not need to be specially designed like a cam or a cam follower, and the shaft-crossed helical gear portion 41 and the swing-crossed helical gear portion 51, which are technologies having accumulated knowledge and widely used in the world than before, is used, thereby achieving cost reduction. In addition, the load bearing capacity and durability are improved as compared with a case of using a cam or a cam follower.
While the exemplary embodiments of the present invention have been illustrated in detail, the present invention is not limited to the above-mentioned embodiments, and other embodiments, variations and modifications may be made without departing from the scope of the present invention.
Number | Date | Country | Kind |
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2019-217306 | Nov 2019 | JP | national |
2020-194377 | Nov 2020 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/044144 | 11/27/2020 | WO |