This disclosure is related to control of an engine utilizing biodiesel fuel.
The statements in this section merely provide background information related to the present disclosure. Accordingly, such statements are not intended to constitute an admission of prior art.
Diesel engines can operate on a 100% diesel supply of fuel. Additionally, diesel engines can be configured to operate partially or fully on a biodiesel supply of fuel. A biodiesel blend ratio can be identified. B0 fuel is identified as a 100% diesel supply of fuel. B100 fuel is identified as 100% biodiesel supply of fuel. Bx fuel can be identified with x % biodiesel composition and (100%-x %) diesel composition. For example, B40 fuel is a 40% biodiesel and 60% diesel composition.
Diesel fuel and biodiesel fuel include different properties. Diesel fuel has a higher energy density than biodiesel fuel. As a result, in order to achieve a substantially identical result in combustion, a greater mass of biodiesel needs to be injected than would be required of diesel under the same circumstances. Use of fuel in combustion can be adjusted based upon the biodiesel blend ratio.
A method to control an internal combustion engine includes operating the engine with a fuel blend of a first fuel and a second fuel, monitoring a value of a first combustion parameter during engine operation, monitoring a first value for a second combustion parameter during engine operation, determining a second value for the second combustion parameter in accordance with a predetermined correspondence among the first combustion parameter, the second combustion parameter, and a predetermined fuel blend of the first fuel and the second fuel, determining the fuel blend based upon a difference between the first and second values for the second combustion parameter, and controlling the engine based upon the fuel blend.
One or more embodiments will now be described, by way of example, with reference to the accompanying drawings, in which:
Referring now to the drawings, wherein the showings are for the purpose of illustrating certain exemplary embodiments only and not for the purpose of limiting the same,
The engine is preferably a direct-injection, four-stroke, internal combustion engine including a variable volume combustion chamber defined by the piston reciprocating within the cylinder between top-dead-center and bottom-dead-center points and a cylinder head including an intake valve and an exhaust valve. The piston reciprocates in repetitive cycles each cycle including intake, compression, expansion, and exhaust strokes.
The engine preferably has an air/fuel operating regime that is primarily lean of stoichiometry. One having ordinary skill in the art understands that aspects of the disclosure are applicable to other engine configurations that operate primarily lean of stoichiometry, e.g., lean-burn spark-ignition engines. During normal operation of the compression-ignition engine, a combustion event occurs during each engine cycle when a fuel charge is injected into the combustion chamber to form, with the intake air, the cylinder charge.
The engine is adapted to operate over a broad range of temperatures, cylinder charge (air, fuel, and EGR) and injection events. The methods described herein are particularly suited to operation with direct-injection compression-ignition engines operating lean of stoichiometry to determine parameters which correlate to heat release in each of the combustion chambers during ongoing operation. The methods are further applicable to other engine configurations, including spark-ignition engines, including those adapted to use homogeneous charge compression ignition (HCCI) strategies. The methods are applicable to systems utilizing multi-pulse fuel injection events per cylinder per engine cycle, e.g., a system employing a pilot injection for fuel reforming, a main injection event for engine power, and, where applicable, a post-combustion fuel injection event for aftertreatment management, each which affects cylinder pressure.
Sensors are installed on or near the engine to monitor physical characteristics and generate signals which are correlatable to engine and ambient parameters. The sensors include a crankshaft rotation sensor, including a crank sensor 44 for monitoring crankshaft (i.e. engine) speed (RPM) through sensing edges on the teeth of the multi-tooth target wheel 26. The crank sensor is known, and may include, e.g., a Hall-effect sensor, an inductive sensor, or a magnetoresistive sensor. Signal output from the crank sensor 44 is input to the control module 5. A combustion pressure sensor is adapted to monitor and provide signal 30 for in-cylinder pressure (COMB_PR). The combustion pressure sensor is preferably non-intrusive and includes a force transducer having an annular cross-section that is adapted to be installed into the cylinder head at an opening for a glow-plug which is provided a controlled a glow-plug current 28. The output signal 30, COMB_PR, of the pressure sensor is proportional to cylinder pressure. The pressure sensor includes a piezoceramic or other device adaptable as such. Other sensors preferably include a manifold pressure sensor for monitoring manifold pressure (MAP) and ambient barometric pressure (BARO), a mass air flow sensor for monitoring intake mass air flow (MAF) and intake air temperature (TIN), and a coolant sensor monitoring and providing signal 35 for engine coolant temperature (COOLANT). The system may include an exhaust gas sensor for monitoring states of one or more exhaust gas parameters, e.g., temperature, air/fuel ratio, and constituents. One skilled in the art understands that there may other sensors and methods for purposes of control and diagnostics. The operator input, in the form of the operator torque request, TO
The actuators are installed on the engine and controlled by the control module 5 in response to operator inputs to achieve various performance goals. Actuators include an electronically-controlled throttle valve which controls throttle opening in response to a control signal (ETC), and a plurality of fuel injectors 12 for directly injecting fuel into each of the combustion chambers in response to a control signal (INJ_PW), all of which are controlled in response to the operator torque request, TO
Fuel injector 12 is a high-pressure fuel injector adapted to directly inject a fuel charge into one of the combustion chambers in response to the command signal, INJ_PW, from the control module. Each of the fuel injectors 12 is supplied pressurized fuel from a fuel distribution system, and have operating characteristics including a minimum pulsewidth and an associated minimum controllable fuel flow rate, and a maximum fuel flow rate.
The engine may be equipped with a controllable valvetrain operative to adjust openings and closings of intake and exhaust valves of each of the cylinders, including any one or more of valve timing, phasing (i.e., timing relative to crank angle and piston position), and magnitude of lift of valve openings. One exemplary system includes variable cam phasing, which is applicable to compression-ignition engines, spark-ignition engines, and homogeneous-charge compression ignition engines.
The control module 5 executes routines stored therein to control the aforementioned actuators to control engine operation, including throttle position, fuel injection mass and timing, EGR valve position to control flow of recirculated exhaust gases, glow-plug operation, and control of intake and/or exhaust valve timing, phasing, and lift on systems so equipped. The control module is configured to receive input signals from the operator (e.g., a throttle pedal position and a brake pedal position) to determine the operator torque request, TO
Control module, module, control, controller, control unit, processor and similar terms mean any suitable one or various combinations of one or more of Application Specific Integrated Circuit(s) (ASIC), electronic circuit(s), central processing unit(s) (preferably microprocessor(s)) and associated memory and storage (read only, programmable read only, random access, hard drive, etc.) executing one or more software or firmware programs or routines, combinational logic circuit(s), input/output circuit(s) and devices, appropriate signal conditioning and buffer circuitry, and other suitable components to provide the described functionality. Software, firmware, programs, instructions, routines, code, algorithms and similar terms mean any controller executable instruction sets including calibrations and look-up tables. The control module has a set of control routines executed to provide the desired functions. The routines are preferably executed during preset loop cycles. Routines are executed, such as by a central processing unit, and are operable to monitor inputs from sensing devices and other networked control modules, and execute control and diagnostic routines to control operation of actuators. Loop cycles may be executed at regular intervals, for example each 3.125, 6.25, 12.5, 25 and 100 milliseconds during ongoing engine and vehicle operation. Alternatively, routines may be executed in response to occurrence of an event.
Combustion within an engine fueled by diesel fuel has certain predictable properties. Under proper conditions, an input tracking one property of combustion will provide a correlated output of another property. Similarly, combustion within an engine fueled by biodiesel fuel has certain predictable properties, and under proper conditions, an input tracking one property of combustion will provide a correlated output of another property. Combustion within an engine fueled by fuel composed with some portion of diesel fuel and some portion of biodiesel fuel has similar predictable properties. Because combustion of diesel fuel and combustion of biodiesel fuel have different properties, comparing the monitored properties can provide an estimate of how much biodiesel fuel is present in the fuel being utilized by the engine. By operating an engine and monitoring the operating properties of the engine, a biodiesel blend ratio for the fuel being utilized by the engine can be estimated or determined According to one exemplary correlation of combustion properties, at steady state, an exhaust oxygen fraction to air fuel ratio relationship for a particular fuel can be expressed. An engine utilizing a blend of diesel fuel and biodiesel fuel is disclosed in co-pending and commonly assigned U.S. Ser. No. 12/850,112, which is incorporated herein by reference. While diesel and biodiesel fuels and blends thereof are discussed in detail, the present disclosure is equally applicable to any fuel blend of first and second fuels (e.g. gasoline and ethanol blends).
The comparison of
wherein AFRstRD is an air fuel ratio for an exemplary engine utilizing solely diesel fuel or B0 fuel at stoichiometry.
AFRstRD is a known, constant value. Given Bx for fuel being utilized by the engine, AFRstBD is a knowable value. Similarly, if one solves for or determines AFRstBD, the biodiesel blend ratio can be determined based upon an exhaust oxygen fraction to air fuel ratio relationship as illustrated in
O2 can be monitored, for example, through a universal exhaust gas oxygen (UEGO) sensor or wide range air fuel sensor (WRAF) located in the exhaust system. Based upon known values for AFRstRD and O2, AFRest can be determined to provide a current or actual air fuel ratio for the engine based upon an assumption that the engine is operating on B0 fuel. Similarly, for Bx fuel, the following expression
can provide AFR for a fuel currently being utilized by the engine with a fuel composition Bx.
Combining Equations 2 and 3, based upon a single O2 measurement, the resulting following expression
can be simplified as follows.
Eq. 2 can be utilized to illustrate an air fuel ratio to exhaust oxygen fraction relationship for B0 fuel. AFRest can be expressed as follows.
AFRest=fB0(O2) [6]
If the values of AFR and AFRest are determined, Eq. 5 can be solved for AFRstBD, which can then be used to determine the biodiesel blend ratio. In this way, a comparison of AFR and AFRest in the context of AFRstBD and AFRstRD yields a determination of the biodiesel blend ratio provided by discrepancy 150 in
For a Bx fuel, AFR corresponding to an O2 reading will be less than AFRest corresponding to the same O2 reading. This disparity between AFR and AFRest can be used to quantify the biodiesel content of the fuel or the biodiesel blend ratio of the fuel. According to one embodiment, the following comparison can be utilized.
AFRest−AFR>Threshold [7]
If the disparity between AFR and AFRest is greater than a calibrated threshold, then a substantial portion of the fuel being utilized by the engine can be indicated to be biodiesel. Such an indication can be used to determine whether sufficient biodiesel is present to alter control of the engine based upon the fuel content. In one embodiment, a plurality of thresholds can be selected, and various stages of control can be implemented based upon which thresholds are passed.
An exhaust oxygen fraction to air fuel ratio relationship can be stored for use by a control module according to a number of methods known in the art. For example, based upon either O2 or AFR as an input, the corresponding value can be returned as a look-up value on a table or array, be returned as an output of a functional relationship such as one or more equations representing the correspondence between exhaust oxygen fraction and air fuel ratio (i.e. solving a predetermined equation), or any other technique. One having ordinary skill in the art understands that various curve fitting techniques may be utilized to yield one or more equations representing the relationship between exhaust oxygen fraction and air fuel ratio.
According to the present disclosure, AFR and AFRest can be used to estimate and provide control based upon the biodiesel blend ratio. However, during operation of the engine, AFR and AFRest can include significant variability. According to one embodiment, state space modeling and a Kalman filter can be utilized to estimate a biodiesel blend ratio for fuel being utilized by an engine based upon AFR and AFRest values, removing variability and producing a stable value useful for control. State space modeling and Kalman filters are well known in the art and will not be described in detail herein. A gamma ratio can be defined as follows.
Where AFRstBD is an unknown value to be estimated, a state space model can be defined by the following:
wherein vk and wk are white noises, and wherein a ratio between vk and wk define a time constant for the Kalman filter. The Kalman filter can be applied through the following equations.
{circumflex over (x)}
k|k−1
=F
k
{circumflex over (x)}
k−1|k−1
+w
k−1 [13]
{tilde over (y)}
k
=y
k
−H
k
{circumflex over (x)}
k|k−1 [14]
{circumflex over (x)}
k|k
={circumflex over (x)}
k|k−1
−K
k
{tilde over (y)}
k [15]
{circumflex over (x)}k|k provides an estimate of AFRstRD/AFRstBD. Predicted estimate covariance can be defined by the following equations:
P
k|k−1
=F
k
P
k−1|k−1
F
k
T
+Q
k−1 [16]
K
k
=−P
k|k−1
H
k
T(HkPk|k−1HkT+Rk)−1 [17]
wherein K is a Kalman filter gain;
Q is a covariance of process noise w, and
R is a covariance of measurement noise v.
One having skill in the art will appreciate that other filters can be used in the alternative to the Kalman filter.
If a value of AFRstBD can be quantified by a state space model and Kalman filter or by other method, and behavior of the air fuel ratio between AFRstRD and AFRstB100, the air fuel ratio for B100 fuel at stoichiometry and a known value, is approximately linear, then the biodiesel blend ratio can be determined by interpolating a percentage from the relationship of AFRstBD to AFRstRD and AFRB100. The biodiesel blend ratio (BD) can, therefore, be determined as follows.
A biodiesel blend ratio can be estimated for fuel being utilized by the engine based upon comparing an actual air fuel ratio value and an air fuel ratio for B0 fuel. Another method to estimate a biodiesel blend ratio for fuel being utilized by an engine includes monitoring an air fuel ratio value and estimating a corresponding value of the exhaust oxygen fraction for B0 fuel. Based upon a monitored value of an actual exhaust oxygen fraction, a comparison to the estimated exhaust oxygen fraction for B0 fuel can be used to estimate the biodiesel blend ratio of the fuel being utilized by the engine.
As disclosed in U.S. Ser. No. 12/850,112, utilizing model-based burned fraction dynamics, burned fraction dynamics at the intake ({dot over (F)}i) and burned fraction dynamics at the exhaust ({dot over (F)}x) can be expressed as follows:
wherein {dot over (F)}i and {dot over (F)}x indicate dynamic intake and exhaust gas mass burned fractions, respectively;
At steady state, based upon a known air fuel ratio value, AFR, an exhaust oxygen fraction for B0 fuel, O2x, can be estimated as follows.
O2x can be expressed as follows.
O2x=fB0(AFR) [22]
O2x is determinable, for example, according to the exhaust oxygen fraction to air fuel ratio relationship illustrated in
By solving for AFRstBD, a biodiesel blend ratio can be determined according to the present disclosure.
According to the present disclosure, O2x and O2 can be used to estimate and provide control based upon the biodiesel blend ratio. However, during operation of the engine, O2x and O2 can include significant variability. According to one embodiment, state space modeling and a Kalman filter can be utilized to estimate a biodiesel blend ratio for fuel being utilized by an engine based upon O2x and O2 values, removing variability and producing a stable value useful for control. According to one embodiment, state space modeling and a Kalman filter can be utilized to estimate a biodiesel blend ratio for fuel being utilized by an engine based upon O2x and O2. A gamma ratio can be defined as follows.
Where AFRstBD is an unknown value to be estimated, a state space model can be defined by the following.
A Kalman filter as defined by Eqs. 13-15 can similarly be utilized, providing an {circumflex over (x)}k|k estimate value for AFRstBD−AFRstRD. Predicted estimate covariance as defined by Eq. 16 can similarly be utilized. One having skill in the art will appreciate that other filters can be used in the alternative to the Kalman filter. The biodiesel blend ratio for the fuel being utilized by the engine can be estimated as follows.
and noise term Rk 458. Noise terms 454 and 458 can be fixed values. In another embodiment, each of the noise terms can include a plurality of selectable filter constant values that can be switched between, providing selectable wide band and narrow band filtering based upon desired operation of the filter. Such selection can enable rapid adjustment of the filter to a changed value, and subsequent switching to a slower but more stable response. Exemplary values of Qk−1 include 0.1 and 0.01, and exemplary values of Rk include 500 and one. Kalman filter 460 determines and outputs value {circumflex over (x)}k|k 462 and predicted estimated covariance value 464. Output module 470 monitors {circumflex over (x)}k|k value 462 to determine AFRstBD signal 472 and AFRstBD/AFRstRD signal 474, the determinations enabled through equations provided herein. Output modules 470 can include mechanisms to lock in values of the respective outputs when criteria are met that the respective output value represents a stable and accurate estimate. Information flow 400 illustrates one exemplary configuration, however the disclosure is not intended to be limited to the particular exemplary embodiments provided herein.
Determining a value for the biodiesel blend ratio according to the present disclosure can include correlating an air fuel ratio to an exhaust oxygen fraction. This correlation and the estimations enabled are most accurate when the engine is operating under steady state or semi-steady state conditions. Further, the correlation and the estimations enabled are most accurate when the air fuel ratio for the engine is between 18 and 40. According to one embodiment, determination of the biodiesel blend ratio does not need to be performed continuously. Once a fuel tank is filled, mixed thoroughly, and fuel has been drawn from the tank through the fuel system, the composition of the fuel is unlikely to change, resulting in a substantially constant biodiesel blend ratio until the next filling event. According to one embodiment, the control module performing the determination of the biodiesel blend ratio can wait to trigger the determination until the engine reaches a steady or semi-state state condition and the air fuel ratio is within the permitted range. Examples of steady or semi-steady state conditions include operation at idle when vehicle speed is less than 3 miles per hour and operation under cruise control. According to another embodiment, conditions permitting the determination of the biodiesel blend ratio can be forced. For example, if the air fuel ratio of the engine is outside of the 18 to 40 range, either retarding injection timing or manipulation of the air throttle can temporarily change the air fuel ratio of the engine to permit determination of the ratio while maintaining the requested output torque.
Once determined, the biodiesel blend ratio can be used to control the engine, correcting fuel injection amounts based upon the particular fuel composition being injected. Fuel can also be used in other systems within a vehicle, for example, within a lean NOx trap device in an exhaust aftertreatment system, enabling the lean NOx trap to regenerate. The biodiesel blend ratio can be used to correct an amount of fuel delivered to the device, tuning the operation of the engine to create a correct exhaust gas flow composition for regeneration.
Monitoring and estimating of combustion properties can be used during a period of time or phase to estimate a biodiesel blend ratio. Such a period of time can be termed a biodiesel blend ratio detection phase or a detection phase. The detection phase is most useful when the fuel tank has been refilled, adjusting operation of the engine based upon a potentially new fuel composition in the fuel tank. The detection phase can last a period of time sufficient for the fuel mixture being injected into the engine to reach a steady state composition and for one of the methods disclosed herein to determine an accurate estimate. In one embodiment, selection of a filter constant utilized in the estimation of the biodiesel blend ratio can affect the time required to reach an accurate estimate. After the detection phase, wherein fuel composition in the fuel tank is substantially constant, a method employing the inputs utilized to estimate the biodiesel blend ratio can instead monitor and correct sensor readings in an error correction phase. In one embodiment, a method to correct a MAF sensor error or a fuel injection error can be employed in a MAF error correction phase. An exemplary MAF error correction phase can last a period of time sufficient to accurately correct the MAF sensor error. In one embodiment, the MAF error correction phase operates whenever the detection phase is not active.
Operation of a MAF error correction phase can be operated every time a detection phase ends or can be operated frequently. In one embodiment, operation of a MAF error correction phase is performed when there is a high confidence in the values available to the system. For example, when the biodiesel blend ratio estimate indicates that the fuel being utilized by the engine is B0 fuel, the input from the exhaust oxygen fraction sensor can be assumed to be accurate. A resulting AFRest value can therefore be assumed to be an actual air fuel ratio for the engine. By comparing the AFRest value to a monitored AFR value, an error in the monitored AFR value can be evaluated and used to correct a MAF sensor error.
Correcting a MAF sensor error based upon an estimated AFRstBD value can be accomplished according to the following:
wherein AFRstBD
Alternatively, correcting fuel injection and MAF sensor readings can be performed based upon a comparison of AFR and AFRest. One method can be utilized in new vehicles wherein certain assumptions can be made, for example, that an exhaust oxygen sensor provides an accurate reading. Under such conditions, if |AFR−AFRest|<3%, then a final fuel pulse width can be corrected such that AFR=AFRest. If |AFR−AFRest|>3% and either (AFR−AFRest)*fuelrate, a measure of MAF sensor additive error, or AFRest/AFR, a measure of MAF sensor gain error, is constant, then the MAF sensor can be assumed to have either a constant additive or multiplicative error.
In another method in higher mileage vehicles, if
or another calibrated value, then a final fuel pulse width can be corrected such that
and either
a measure of MAF sensor additive error, or
a measure of MAF sensor gain error, is constant, then the MAF sensor can be assumed to have either a constant additive or multiplicative error. The MAF sensor reading can be corrected such that
or another calibrated value, then a MAF sensor malfunction can be diagnosed and an appropriate error message generated.
Process 900 begins at block 910 wherein a first combustion parameter is monitored. The first combustion parameter can be one of an exhaust oxygen fraction and an air fuel ratio. At block 920, a second combustion parameter is determined based upon correlating the first combustion parameter through a known exhaust oxygen fraction to air fuel ratio relationship, the second combustion parameter being determined for an exemplary engine utilizing solely diesel fuel. Block 920 provides the remaining term of the exhaust oxygen fraction and the air fuel ratio not utilized as the first combustion parameter. At block 930, an actual value of the second combustion parameter is monitored. At block 940, the second combustion parameter for the engine utilizing solely diesel fuel is compared to the actual value for the second combustion parameter. At block 950, a biodiesel blend ratio is determined based upon the comparing. At block 960, the engine is controlled based upon the biodiesel blend ratio.
The disclosure has described certain preferred embodiments and modifications thereto. Further modifications and alterations may occur to others upon reading and understanding the specification. Therefore, it is intended that the disclosure not be limited to the particular embodiment(s) disclosed as the best mode contemplated for carrying out this disclosure, but that the disclosure will include all embodiments falling within the scope of the appended claims.