The present disclosure is directed to mine doors and more particularly, automated ventilation mine doors utilizing a single actuation mechanism.
Prior to the introduction of automated mine doors, mine operators used “snappers” to open and close doors on the haulage road, so that the motorman would not have to stop. The snapper would open the door, wait for the last car to pass, close the door and then run to get back on the train/tram for the remainder of the trip. In practice, however, often times the motorman would not stop, he would only slow down so that snapper could run ahead of the locomotive and open door. This practice proved unsafe for the miners, the motorman, and detrimental to both the locomotive and the doors.
The advent of machine-assisted mine doors helped alleviate some of the dangers; however such doors still required manual engagement of the machines to open and close the doors. Furthermore, the pressures being exerted on these doors also increased, as ventilation became more effective and powerful due to increases in operating temperatures, depths, mine size, etc. As mines reach greater depths, the size of the doors must increase to accommodate larger and larger equipment, i.e., the easily accessible minerals have already been retrieved, leaving the harder to access deposits farther underground. The increase in size has led accordingly to increases in the power, both applied and consumed, in opening and closing these doors.
The typical mine door includes two wings, which either swing inward or outward, depending upon the configuration. The strength, size, and functional machinery for proper function substantially increase in high-pressure environments. Thus, when either opening or closing, the pressure provides assistance. However, this standard design is hindered in the reverse operation, wherein not only the mass of the doors must be moved, but also the opposing the flow of air must be overcome to properly close the mine doors. As will be appreciated, such standard design is notably hindered in speed of operation as a result of the wings of the door both swinging either inward or outward, as well as negatively impacted by the air pressure, which only helps either open or close and hindering the opposite.
Modern mine doors may be tasked with operating under constant pressures of 400,000 inch/Lb./torque, 800,000 inch/Lb./torque, to even 1,200,000 inch/Lb./torque. As stated above, in most existing mines, the more readily accessible minerals have generally been mined out, requiring the exploitation of veins located deeper underground. In parallel with this depth increase is an increase in the types of vehicles and equipment employed in the mines, as well as an increase in the speed of mining operations that advances in the mining arts have wrought. This increased speed of operations requires that mine doors be capable of operating a large number of cycles each day, e.g., 300 cycles per day, 365 days a year. Due to these demanding conditions, the moving components of a mine door are under increased strain and wear.
Attempts to alleviate some of these issues in high-pressure environments include each wing of the door swinging in an opposite direction. This allows for the high-pressure to facilitate opening and closing of the door, thereby assisting the machinery in the process. A further benefit of such a design includes the coupling of both the top and bottoms of each wing together via respective connecting bars, thus synchronizing the opening/closing of the wings. The power for such wing generally includes at least two pistons or other means of opening or closing the wings. For larger door assemblies, three or more pistons may be utilized, with one piston located at the top of the assembly, a second piston located at the bottom of one wing and the third piston located at the bottom of the other wing. Such embodiments still require an unreasonable amount of time to fully open or close, and may include connecting bars that are frequently damaged by equipment transiting the doorway, e.g., either running over the lower connecting bar or impacting the upper or top connecting bar. These types of mine door embodiments require frequent maintenance and repair due to the damage from machinery and the number of operating components.
Accordingly, what is needed is an automated, high-pressure mine door to provide economical, safe, efficient, durable, and practical ventilation control for all types of track and trackless mines, including, e.g., coal, uranium, salt, gypsum, clay, gold, potash, titanium, copper, molybdenum, platinum, etc. Furthermore, a high-pressure door configured for faster openings/closings, simplified mechanical operations, and durability is needed.
One aspect of the present disclosure discussed herein is drawn to a high-pressure mine door assembly for use in mine shafts. The high-pressure mine door assembly is used to control the flow of air to portions of a mine, to form airlocks within a tunnel, to prevent gases or dust from entering or exiting a shaft, and the like. The high-pressure mine door assembly is configured with opposing wings, which enable the door to open and close quickly. Such a configuration also negates the effect of air pressure on operation of the door, as regardless of the direction of the airflow; the airflow will assist one wing in opening and the other in closing.
In another aspect, a high-pressure mine door assembly includes a frame having a cap frame portion, a sill frame portion, a first post frame portion and a second post frame portion, the cap frame portion and the sill frame portion coupled to respective top and bottom ends of the first post frame and second post frame portions. The cap frame portion and the sill frame portion are positioned at a 12/6 pitch relative to the first post frame and second post frame portions. The assembly also includes a major wing pivotally coupled to a cap frame portion via a major cap bearing and a sill frame portion via a major sill bearing, the major wing including a major hub located adjacent to the major cap bearing, and a minor wing pivotally coupled to the cap frame portion via a minor cap bearing and a sill frame portion via a minor sill bearing, the minor wing including a minor hub located adjacent to the minor cap bearing. The high-pressure mine door assembly further includes a connecting bar having a first end moveably coupled to the major hub and a second end moveably coupled to the minor hub, and a single drive assembly operatively coupled to the connecting bar and configured to open and close the major and minor wings of the mine door assembly in opposing directions.
Included in further embodiments is a major hub that comprises a foot having an attachment portion at a first end configured to be moveably coupled to the first end of the connecting bar. The major hub also includes a major hub arm including a first end and a second end, the first end including a hub arm cap attached thereto, and an arm top plate coupled to a top portion of the major hub arm, the arm top plate including a first hole and a second hole. In addition, the major hub includes a forearm, the forearm including an end portion coupled to a bottom portion of the foot, located at a second end opposite the first end of the foot, the forearm extending through the first hole of the top plate and the major hub arm, and a forearm cap coupled to an end of the forearm opposite the end portion coupled to the bottom portion of the foot. Furthermore, the major hub includes a major hub backing plate coupled to the second end of the major hub arm, the major hub backing plate configured to couple the major hub to the major wing. The second hole may be configured to receive a pivot pin of the major wing, the pivot pin allowing pivotal engagement of the major wing with respect to the cap frame portion.
In particular embodiments, the minor hub comprises a foot having an attachment portion at a first end configured to be moveably coupled to the second end of the connecting bar, and a minor hub arm including a first end and a second end, the first end including a hub arm cap attached thereto. The minor up also includes an arm top plate coupled to a top portion of the minor hub arm, the arm top plate including a first hole and a second hole, and a forearm, the forearm including an end portion coupled to a bottom portion of the foot, located at a second end opposite the first end of the foot, the forearm extending through the first hole of the top plate and the minor hub arm. In addition, the minor hub includes a forearm cap coupled to an end of the forearm opposite the end portion coupled to the bottom portion of the foot, and a minor hub backing plate coupled to the second end of the minor hub arm, the minor hub backing plate configured to couple the minor hub to the minor wing. The second hole may be configured to receive a pivot pin of the minor wing, the pivot pin allowing pivotal engagement of the minor wing with respect to the cap frame portion.
Included in other embodiments is a control system operative to receive outputs from one or more sensors that sense the presence of an object or person in proximity to or in the path of the wings. The control system is configured to control the opening and closing of the wings via operation of the drive mechanism.
Another aspect of the present disclosure includes a hub for pivotally coupling a wing to at least one of a cap frame portion or a sill frame portion of a high-pressure mine door assembly. The hub includes a foot having an attachment portion at a first end configured to be moveably coupled to a first end of a connecting bar, the connecting bar operative to couple the wing to an opposing wing. The hub further includes a hub arm that has a first end and a second end, and an arm top plate coupled to a top portion of the hub arm, the arm top plate including a first hole and a second hole. The hub also includes a forearm having an end portion coupled to a bottom portion of the foot, located at a second end opposite the first end of the foot, the forearm extending through the first hole of the top plate and the hub arm. In addition, the hub includes a hub backing plate coupled to the second end of the hub arm, the hub backing plate configured to couple the hub to the wing.
These and other non-limiting aspects and/or objects of the disclosure are more particularly described below.
The following is a brief description of the drawings, which are presented for the purposes of illustrating exemplary embodiments disclosed herein and not for the purposes of limiting the same.
One or more implementations of the subject application will now be described with reference to the attached drawings, wherein like reference numerals are used to refer to like elements throughout.
Turning now to
Also illustrated in
Expanded views of the major hub 107, the minor hub 108, major sill bearing assembly 109, and the minor sill bearing assembly 110 are also illustrated in
As depicted in
Pairs of such high-pressure door assemblies 100 may be emplaced in a mine shaft so as to facilitate the formation of an airlock therebetween. Such an airlock may be used to prevent outgassing or in gassing to unused portions of a mine, to prevent dust accumulation in non-working sites, to send air to the face of the mine (where current mining is occurring), to control the amount of airflow through the shaft, or the like. For example, a mine operator may want to restrict the flow of air to a certain portion of the mine, but may still need to get equipment through. In order to facilitate this traffic, the airlock is formed of a set of two or more door assemblies. One door will open while the other remains closed. Once the traffic has transited the open door, that door will close following which the next door opens. Previous mine doors made this a long and arduous process. In contrast, the orientation and design of the subject high-pressure mine door assembly 100 facilitates faster opening and closing, while also making such opening easier to accomplish due to the opposing wing design, i.e., one door wing comes forward and the other door wing goes backwards in synchronization via the connecting bar 113.
As illustrated in
Furthermore, the minor hub 108 includes a minor hub backing plate 128 that is coupled to the second end of the minor hub arm 123. According to one embodiment, the minor hub backing plate 128 is configured to couple the minor hub 108 to the minor wing 102.
In some embodiments, the high-pressure door includes at least one sensor operative to detect at least one of a vehicle, minor, control signal, or the like, so as to initiate an opening cycle. In such an embodiment, the door may include one or more sensors 130 configured to detect any obstruction in the path of the wings or in the shaft so as to prevent the wings from closing. In one embodiment, the sensors comprise a pair of sonic sensors, wherein the tripping of a first sensor (in either direction) directs the opening of the door assembly 100, and the tripping of a second sensor (located on an opposing side of the door assembly 100 and facing the opposite direction of the first sensor) directs the closing of the door assembly 100. Other sensors may also be implemented, e.g., a motion sensor operable to detect an object, person, or the like transiting the door assembly 100, as discussed in greater detail herein.
Other embodiments may utilize an automated or remote control system, which uses preprogrammed instructions, receives various sensor inputs, or a combination thereof, to open and close the wings 101-102 of the door assembly 100. For example, pull cords, push buttons, infrared or RF controls, proximity sensors, pressure sensors, manual, etc., may be used in operating the door assembly. In one embodiment, cap link sensors are used to facilitate the opening and closing of the door assembly 100, i.e., sensors used to detect the presence of a miner using a transmitter or other device embedded or affixed to a mining helmet, light source, etc.
The assembly 100 may further include a control system that is configured to control the operation of the assembly 100 in accordance with data received from sensors, programs, manual input, and the like. In such an embodiment, the control system may activate the drive mechanism 112 so as to open the wings 101-102 and allow transiting through the assembly 100, or close the wings 101-102 to prevent airflow from transiting the assembly 100. The control system may be proximally located with respect to the assembly 100, or remotely located therefrom, e.g., above-ground. In some other embodiments, the control system may include manual bypasses allowing operation of the doors when power, air supply, or hydraulics fail.
The present disclosure has been described with reference to exemplary embodiments. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the present disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
This application claims priority to U.S. Provisional Application Ser. No. 61/674,046, filed Jul. 20, 2012 and entitled CONTROL SYSTEM FOR MINE VENTILATION DOOR, U.S. Provisional Application Ser. No. 61/674,007, filed Jul. 20, 2012 and entitled ROBUST MINE VENTILATION DOOR WITH SINGLE ACTUATION SYSTEM, and U.S. Provisional Application Ser. No. 61/674,088, filed Jul. 20, 2012 and entitled MINE VENTILATION DOOR WITH WINGS AND SLIDABLE OR POCKET PERSONNEL DOOR, the entirety of which are incorporated by reference herein.
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Number | Date | Country | |
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20140020296 A1 | Jan 2014 | US |
Number | Date | Country | |
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61674007 | Jul 2012 | US | |
61674046 | Jul 2012 | US | |
61674088 | Jul 2012 | US |