The invention relates to a rock drilling tool for the rotational percussive machining of concrete, rock, masonry and such materials.
DE 102 08 630 A1 makes known a rock drilling tool for rotational percussive machining of concrete, rock, masonry and such materials, the rock drilling tool including a drill head which includes a cutting body, and a helix arranged between the drill head and a shaft, wherein the cutting body extends in an uninterrupted manner over a nominal diameter of the rock drilling tool, wherein the cutting body includes an inner region realized as a centering tip and an outer region adjoining the centering tip in the radial direction, wherein the outer region is set back in the effective direction of the rock drilling tool in relation to the centering tip, wherein the centering tip is realized as a pyramid or as a truncated pyramid and has pyramidal edges, wherein side surfaces lie between the pyramidal edges and wherein a tip of the pyramid or of the truncated pyramid is passed through by a longitudinal center axis of the drilling tool.
The object underlying the invention is to create a rock drilling tool, the material removal rate of which is increased in the region of its centering tip.
Proceeding from the features of the preamble of claim 1, this object is achieved through the characteristic features of claim 1. Advantageous and expedient further developments are provided in the sub-claims.
The invention relates to a rock drilling tool for rotational percussive machining of concrete, rock, masonry and such materials, where at least one side surface of the centering tip, which is realized as a pyramid or a truncated pyramid, is formed as a cavity. This means that in the region of a pyramidal edge adjoining the cavity, the centering tip obtains more aggressive drilling and percussion power as the pyramidal edge recedes into the cavity more deeply in opposition to the effective direction of the rock drilling tool than is the case with a comparable centering tip with planar side surfaces. The core of the invention, consequently, is an increase in aggressiveness or in penetration of a rock drilling tool for rotational percussive operation, which—retaining a proven basic geometry—is obtained by the targeted conversion of at least one selected planar surface of the basic geometry into a cavity. By designing at least one side surface of the centering tip, realized as a pyramid or a truncated pyramid, as a cavity, it is possible to achieve a smaller negative rake angle or a smaller wedge angle in the region of a pyramidal edge and thus to increase the efficiency of the rock drilling tool at the centering tip with regard to percussive destruction and with regard to the stripping action. Consequently, the core of the invention is a rock drilling tool which is developed on the basis of proven rock drilling tools by means of targeted material removal in the region of the centering tip.
As claimed in the invention, it is provided that at least two adjacent side surfaces of the centering tip are realized in each case as a cavity. This means that in the region of the pyramidal edge at which the two cavities merge into each other, compared to a rock drilling tool with planar surfaces between the pyramidal edges, there is a main or secondary cutting edge, the negative rake angle of which is made smaller and the clearance angle of which is made larger, such that the main or secondary cutting edge—when viewed in section—has a reduced wedge angle and as a result has an increased action in percussion and in rotation.
As an alternative to this, the invention provides that all the side surfaces of the centering tip are realized in each case as a cavity. This means that the advantages mentioned in the preceding paragraph are produced at all the main and secondary cutting edges.
The invention also provides that a wedge is formed in the region of the pyramidal edge of the centering tip lying between two cavities, the wedge surfaces of which wedge being formed by surface portions of the adjacent cavities, wherein a wedge angle of the wedge is smaller than a wedge angle of a centering tip with planar side surfaces. These types of wedges form, in each case, main or secondary cutting edges of the centering tip and serve for increased material removal.
In addition, the invention provides that a cavity lying in front of the pyramidal edge in the direction of rotation of the rock drilling tool is realized as a face cavity and a cavity lying behind the pyramidal edge in the direction of rotation of the rock drilling tool is realized as a flank cavity, wherein the face cavity ascends more steeply toward the pyramidal edge than the flank cavity. This means that a wedge or a main or secondary cutting edge is obtained where the amount of negative rake angle is less than half the wedge angle and is consequently aggressive and sturdy.
The invention also provides that the base of the pyramid is realized in particular as a polygon with an odd number of corners or in particular as a polygon with an even number of corners. Polygons with an even number of corners are suitable, in particular, as bases for centering tips with four or six pyramidal edges which are symmetrical with respect to a plane which is passed through by the longitudinal center axis of the rock drilling tool. Polygons with an odd number of corners are suitable, in particular, for centering tips with five, seven or more pyramidal edges where the orientation of the pyramidal edges is not dependent on an orientation of the outer cutting edges.
The invention also provides that at least one of the cavities deepens in the direction of a center of gravity of the centering tip. This means that a rock drill with increased power is created with a cutting body for which less cemented carbide is necessary compared to a rock drill with a cutting body with planar surfaces.
In addition, the invention provides that at least two of the pyramidal edges are realized as inner cutting edges and are formed, in particular, as an uninterrupted continuation of the outer cutting edges of the cutting body. Positioning the inner cutting edges of the centering tip and the outer cutting edges of the outer region of the cutting body in this manner creates a cutting body which is optimized in particular also for cutting both in a transition region between the centering tip and the outer region of the cutting body and consequently has a good stripping performance and in particular runs smoothly also in the exclusively rotating mode, which is used sometimes when spot-drilling.
In addition, the invention provides for at least one of the pyramidal edges, between its root and the tip of the pyramid or of the truncated pyramid, to have a development where the pyramidal edge extends in particular in a curved and/or in particular in a buckled manner along at least one portion keeping the gradient constant with respect to the longitudinal axis. Such a development of the pyramidal edge at a constant angle with respect to the longitudinal axis of the rock drilling tool makes it possible, for example, to realize the pyramidal edge as an inner cutting edge which is curved in a crescent-shaped manner and, when viewed in top view onto the drill head or in the direction of the longitudinal axis of the rock drilling tool, approximates the tip of the pyramid or of the truncated pyramid along a curved path.
The invention additionally provides for at least one of the pyramidal edges between its root and the tip of the pyramid or of the truncated pyramid, to have a development where the pyramidal edge of the pyramid extends along at least one portion in particular with increasing gradient with respect to the longitudinal axis or in particular with reducing gradient with respect to the longitudinal axis or in particular with erratic change in the gradient with respect to the longitudinal axis. Such a development of the pyramidal edge with a reducing angle with respect to the longitudinal axis of the rock drilling tool or with an increasing angle with respect to the longitudinal axis of the rock drilling tool or with an erratically increasing or reducing angle with respect to the longitudinal axis of the rock drilling tool, makes it possible, for example, to realize a buckle-shaped, sturdy centering tip in the case of an increasing angle or an acute, very aggressive centering tip in the case of a reducing angle.
As claimed in the invention, an overlapping of the developments of the pyramidal edges described in the two preceding sections is also provided. In this case, it is provided in particular to realize at least two pyramidal edges realized in a mirror-symmetrical manner with respect to the longitudinal axis, in a curved manner and with reducing gradient with respect to the longitudinal axis. Developing the pyramidal edges in such a manner creates a sturdy tip which is realized as a percussive cone.
Finally, the invention also provides that the cavity is realized, in particular, by two planar surfaces or in particular by several planar surfaces. Using this type of simple geometry, the advantages as claimed in the invention can be achieved in a simple and cost-efficient manner.
As claimed in the invention, it is also provided that the cavity is realized in a buckle-free and curved manner between adjacent pyramidal edges. In the case of rock drilling tools realized in this manner, the cutting body can be cleaned simply after use as the cutting body is free of set back edges. The possibility of cleaning the cutting body of the rock drilling tool in a rapid and successful manner propels its user to care and monitor the rock drill. This means in the end that accidents are prevented and, in addition, ensures constant high quality of the bores as a result.
In addition, the invention provides that the outer cutting edges, which are formed outside the centering tip by the coinciding of a face and a flank, have a curved development, and, when viewed in the direction of the longitudinal axis, are curved in opposition to a direction of rotation of the drilling tool. The blade-shaped cutting edge achieves an improved entrainment of the drillings about the longitudinal axis or axis of rotation of the rock drilling tool. The improved entrainment leads to more drillings being supplied to the discharge grooves and consequently to a reduction in the amount of drillings which accumulate between the bore hole wall and the rock drilling tool and impair the drilling operation.
As claimed in the invention, a radially outwardly diverging development of part surfaces of the side surfaces is provided, the part surfaces defining in each case the first and the second outer cutting edge to the side. This means that the radially outwardly increasing cutting forces can be better absorbed by the cutting body.
The invention also provides that at least one contour line of the centering tip, which specifies a contour in the direction of the longitudinal axis, forms an octagon, where the inner angles enclosed between the consecutive side edges are, in an alternating manner, more than 180° and less than 180°. Such geometry leads to a tip which penetrates in an optimum manner into the rock or the concrete during percussion by its volume, which is reduced compared to a four-sided pyramid, and at the same time has a good cutting and stripping performance by means of its pyramidal edges which are enhanced in comparison with a four-sided pyramid.
Finally, the invention provides that a diameter of the centering tip is dimensioned in proportion to the nominal diameter of the drill and the diameter of the centering tip is realized in particular between ⅙ and 3/6 of the nominal diameter and preferably approximately ⅓ of the nominal diameter. A solid design of the centering tip in this manner leads to higher stability and nevertheless has a high removal performance due to the special development.
In terms of the invention, the term a cutting body includes both inserts which are embedded between continuations of the helix and form the drill head with the same, and also solid cemented carbide heads which are fastened in an obtuse manner on the helix and form the entire drill head. Centering tips which are inserted in a separate manner are not cutting bodies within the terms of the invention.
In the terms of the invention, a cavity is a concave surface which runs between two pyramidal edges of the centering tip, the centering tip being realized as a pyramid or a truncated pyramid.
Further details of the invention are described in the drawing by way of the schematically represented exemplary embodiments, in which:
a to 1p: show different views and sections of a rock drilling tool as claimed in the invention and the cutting body thereof;
a to 2k: show a cutting body realized as an insert for a second rock drilling tool as claimed in the invention;
a to 10e: show eight further design variants of a cutting body realized as an insert or as a solid cemented carbide head for rock drilling tools as claimed in the invention;
a to 11f: show further views and sections of the cutting body shown in
a shows a top view in the direction of a longitudinal axis L of a rock drilling tool 1 as claimed in the invention. A drill head 2 of the rock drilling tool 1 includes a cutting body 3, which is realized as an insert 4. The insert 4 is held between continuations 5, 6 of a helix 7. In addition, two pilot cutting bodies 8, 9 are embedded into the continuations 5, 6 which are components of the drill head 2.
b shows a perspective view of the rock drilling tool 1 shown in
c shows a side view of the rock drilling tool 1 from the arrow direction 1c indicated in
d shows a further side view of the rock drilling tool 1, as is produced when the representation of
f now shows a top view of the cutting body 3 or the insert 4 on its own without the continuations, the pilot cutting bodies, the helix and the shaft. The representations 1g and 1h shows side views of the insert 4 from the arrow directions Ig and Ih indicated in
The description is continued by way of
In this case, the pyramidal edges 15a and 15c form inner cutting edges 25, 26, which have the function of main cutting edges 27, 28. The cavities 19a and 19c, which lie in front of the inner cutting edges 25, 26 in a direction of rotation w of the insert 4, form so-called face cavities 29, 30, through the form of which the inner cutting edges 25, 26 maintain a small negative rake angle which is between 10° and 45° and preferably is approximately 30°. Flanks 31, 32 of the inner cutting edges 25, 26 are formed by the part surfaces 21b and 22b of the side surfaces 18b and 18d. Consequently, wedges 33, 34 are formed in the region of the pyramidal edges 15a and 15c, the wedge 33 being formed by the cavity 19a and the part surface 22b, which coincide in the pyramidal edge 15a and the wedge 34 being formed by the cavity 19c and the part surface 21b, which coincide in the pyramidal edge 15c. Corresponding to the above-described development of the cavities 19a and 19c, the wedges 33 and 34 have wedge angles which are reduced by at least 30% compared to wedge angles of a pyramid where the side surfaces are realized as planar surfaces. In the region of the pyramidal edges 15b and 15d, further wedges 35 and 36 are formed, the form of which is determined by the cavity 19a and the lateral surface 18b or by the cavity 19c and the side surface 18d, which coincide at the pyramidal edges 15b and 15d. Said wedges 35, 36 which—as can be seen in
m shows the insert 4 corresponding to the cutting development 1m-1m shown in
n shows an enlarged representation of
o shows the cavity 19c which ascends toward the pyramidal edge 15c. In addition, the section shows that the tip 16 of the pyramid 14 is realized as a cone 41 in order to be able to withstand better the percussive loads.
The sectional representation 1p once again shows the curved form of the cavity 19a.
a to 2k show a further cutting body 3 which is realized as insert 4 for a second rock drilling tool as claimed in the invention. The insert 4 is divided into an inner region 12 and an outer region 13, the inner region 12 being defined by a centering tip 11, to which the outer region 13 connects by way of its part regions 13a and 13b. The insert 4 extends over a nominal diameter N, a diameter di of the inner region 12 is a maximum of 40% of the nominal diameter N.
a shows a top view onto the insert 4.
As can be seen in particular from
f shows a top view onto the insert 4 which corresponds to the representation in
The symmetrical design of the centering tip 11 or of the pyramid 14 with respect to the longitudinal axis L can be seen in
Applicable to the eight further design variants of insert 4 for rock drilling tools shown in
In the case of the inserts 4 shown in
In the case of the insert 4 shown in
In the case of the insert 4 shown in
The description relating to
In the case of the insert 4 shown in
In the case of the insert 4 shown in
In the case of the insert 4 shown in
The design variants shown in
a to 11f shows further views and sections of the cutting body 3 shown in
Continuous lines show a radial development of the cutting edges 23 and 24. A broken line shows a development of the cutting edges 23 and 24 where the cutting edges 23 and 24 have a curved development and, when viewed in the direction of the longitudinal axis, are curved in opposition to a direction of rotation w of the rock drilling tool 1, the cutting edges 23 and 24 again having a radial development toward the outer surfaces of the AF1 and AF2 of the cutting body 3. Dot-dash lines indicate the development of the cutting edges 23 and 24 in a third design variant where the cutting edges 23 and 24 extend in a curved manner from the pyramid 14 as far as up to the outer surfaces AF1 and AF2 and are curved in opposition to the direction of rotation w of the rock drilling tool 1.
Number | Date | Country | Kind |
---|---|---|---|
10 2009 060 856.7 | Dec 2009 | DE | national |
10 2010 017 987.6 | Apr 2010 | DE | national |
10 2010 041 238.4 | Sep 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2010/067980 | 11/23/2010 | WO | 00 | 10/8/2012 |