The invention relates to a rock drilling unit intended for drilling drill holes to rock material and also provided with means for charging the drilled holes with rock braking material.
The invention further relates to a method of charging drilled holes.
The field of the invention is defined more specifically in the preambles of the independent claims.
In mines boulders and rock surfaces may be broken by using drill and blast techniques where holes are at first drilled into rock material and then explosive charges are placed in the drilled holes. When the explosives are initiated, shock waves and produced gas pressure cause the rock material to crush, fracture and disintegrate into smaller pieces. The explosives are initiated by means of initiators, which are connected with electric wires to a firing device. Managing the wires is difficult. Therefore wireless initiators has been developed. However, handling and managing the wireless initiators have also shown to include disadvantages.
An object of the invention is to provide a novel and improved rock drilling unit and method for charging drilled holes.
The rock drilling unit according to the invention is characterized by the characterizing features of the independent apparatus claim.
The method according to the invention is characterized by the characterizing features of the independent method claim.
An idea of the disclosed solution is that a rock drilling unit of a rock drilling rig is provided with an initiator feed system for feeding initiators inside drilled holes in order to activate rock breaking material also fed inside the drilled holes. The initiator feed system of the drilling unit is provided with at least one communicating device for providing wireless communication with the initiators. The communication device is in data connection with at least one control unit external to the drilling unit. Further, the communication device is configured to determine identification of the initiator and provides identification data to link the initiator to at least one dedicated data element.
An advantage of the disclosed solution is that managing of the initiators is improved which has positive impact on operational quality and effectiveness. The communication capability offers possibility to implement remote controlled, and also fully automatic handling and feeding of the initiators. For safety reasons the initiators can be handled at the remote drilling unit whereby operator of the rock drilling rig has no possibility to manually monitor and influence to the handling and feeding steps.
According to an embodiment, the linking between the ID and the dedicated data element is executed by means of the communication device itself. Then the communication device is provided with a processor for executing the linking and a memory device for storing the data elements. In this embodiment the communication device is a smart device.
According to an embodiment, the linking between the ID and the dedicated data element is executed by means of the external control unit. A control unit of the rock drilling rig may serve as the external control device, or alternatively, the external control unit may be located at a control room or may be a portable electric terminal device, such as a laptop computer or smart phone. Further, the communication device may also communicate with a cloud service, whereby the data elements may be stored therein and one or more servers may execute the linking.
According to an embodiment, the mentioned data element comprises at least data on the drilled hole inside which the initiator is configured to be fed. It is possible to gather and store a large amount of data relating to the drilled holes and this data may now be linked to the handled initiators.
According to an embodiment, the mentioned data on drilled holes comprises position data, such as coordinates in a mine coordinate system or work site coordinate system, or relative coordinates between the initiators. The position data may alternatively comprise more coarse data including location relating to a shape of a boulder which is about to be broken. Further, the position data may comprise mine specific position data such as data on mine work sites and mine chutes. Position data can be gathered during the drilling phase since the drilling boom is provided with sensors and also location of a carrier of the rock drilling rig is known by a positioning system. Control unit of the rock drilling rig may calculate continuously position of the drilling unit whereby positions of the drilled holes are known.
According to an embodiment, the above mentioned data on drilled holes may comprise data on direction of the drilled holes. The data element may also comprise data on straightness, direction and length of the drilled holes. Further, data relating to success of the drilling and possible deviations may also be stored. All this data can be gathered during the drilling relatively easily and may be stored.
According to an embodiment, the data on drill holes is gathered during the drilling and is stored into the storage device as one or more data elements to be used in the charging and blasting measures. The gathered drill hole data can be utilized when setting delay times of the initiators, such as detonators, for example. Further, the data may be utilized when analyzing blasting results later on.
According to an embodiment, the control unit is provided with at least one drill hole data element for storing position data of the drilled holes. The initiators fed to the drilled holes are linked to the drill hole data element by means of individual identification codes of the initiators, whereby positions of the fed initiators are known. The linked position data may be submitted to the detonating system so that desired initiators may be triggered in a pre-planned order and manner.
According to an embodiment, the communication device is provided with at least one optical sensor or reader for remote reading visible markings or even light patterns on outer surfaces of the initiators. In this embodiment the markings need to be in visible to the reader. There may be a transparent window or opening in the feed system for allowing the reading. Alternatively, the reader may extend to an inner surface side of a feed tube or storage space and thereby allow the visual detection. The optical reader may read remotely optical characters, codes and sigs, such as bar codes and QR codes. Then, such optical markings and codes visible on outer surfaces of the initiators can be recognized and utilized. The markings can be printed or marked directly on the initiators or suitable labels and stickers may be used.
When optical sensing is applied, then markings may be arranged around the initiator so that they can be detested regardless of orientation of the initiator. Scanning or reading view angle may be selected to be wide enough in order to facilitate the reading. Alternatively, or in addition to, there may be an arrangement for guiding and ensuring that the markings of the initiator are positioned in front of the optical sensor or reader in a predetermined reading attitude relative to its longitudinal axis and angular position. A further possibility is to provide the optical sensor with a moving device. Then the sensor may search the markings and may move to a proper reading position relative to the optical markings on the initiator.
According to an embodiment, the communication device is provided with at least one data communication interface for wireless communication with the initiator by means of electromagnetic radiation. The electromagnetic radiation can penetrate through obstacles, such as through walls of feeding tubes of the feed system. Further, in this embodiment the communication device may be positioned on the drilling unit more freely. The initiator may be provided with a tag or signaling device for providing the communication between the initiator and communication device.
According to an embodiment, the mentioned wireless communication may be based on short range radio transfer.
According to an embodiment, the wireless communication may utilize one of the following available data communication technologies based on use of the electromagnetic radiation and signaling devices: Bluetooth (BT), Near Field Communication (NFC), Infrared (IR), Ultrasonic sensors and custom radio frames.
According to an embodiment, the communication device is configured to monitor status of the initiator. The mentioned status monitoring may include monitoring condition of the initiator i.e. ensuring that the initiator is working properly. The status monitoring may also include determining whether the initiator is armed and operable or not. A further possibility is to monitor and test communication capability and quality of the initiator. When two physical rock breaking components are connected together at the rock drilling unit, then the condition monitoring may include monitoring that the connection between the components is in accordance with requirements. If deviations are noted in the monitoring, it is still possible to make corrective measures in the charging process and to thereby ensure that the rock breaking is done properly and safety issues have been taken care of.
According to an embodiment, when the initiator is connected to another physical charging component before the feeding, then the above mentioned monitoring may occur. In order to implement the monitoring, at least one of the components being connected may be provided with one or more electrical indicators for detecting success of the connection. In case the connection is failed, then the initiator may be disarmed and may be removed from the feed line. Then new rock breaking components are connected and fed into the drilled hole. The electrical indicator may send a radio wave signal or light signal for indicating the status of the made physical connection between the components.
According to an embodiment, the communication device is configured to adjust properties of the initiator itself. This way the initiator may be prepared and modified to suit best for different situations.
According to an embodiment, the communication device is configured to provide the initiator with at least one of the following input data: identification code (ID), location data, status data, delay for ignition, delay to be armed, key code to communicate with the initiator. Thus, the initiator may be provided with the added or modified data just before being fed into the drilled hole. The initiator may comprise a memory device for storing the input data.
According to an embodiment, the disclosed solution comprises providing the initiator with an identification code or data by means of the communication device. In other words, the initiator is not initially provided with a predetermined identification data, but instead, the identification data is generated only prior to feeding inside the drilled hole. The communication device may be provided with an encoder or corresponding device for providing a tag or memory device with a proper code or individual naming. Alternatively, the communication device or the assembly device mentioned in this document may attach a separate tag or other remote readable identification element comprising an individual code on the initiator.
According to an embodiment, the communication device is provided with at least one wireless data communication device for generating one-way data transmission path from the initiator to the communication device or vice versa.
According to an embodiment, the communication device is provided with at least one wireless data communication device for generating a two-way data transmission path between the initiator and the communication device. Then the data can be changed in both directions, which allows more versatile possibilities to influence properties and use of the initiators.
According to an embodiment, the communication device is mounted in connection with a feed line of the initiator or charge feed system. The communicating device may be fastened to a feed beam of the drilling unit or to components mounted on the feed beam. When the communicating device is mounted close to the feed line, then reliability of the communication path is ensured, which is advantageous in harsh mine conditions. It is also possible to place the communication device as close to a distal end of a feed beam of the drilling unit as possible.
According to an embodiment, the rock drilling unit comprises at least one magazine for storing several initiators. The communication device may be mounted in connection with the magazine. The communication device may be mounted on an outer surface of the magazine, for example. Alternatively, at least one inner space of the magazine may be provided with the communication device.
According to an embodiment, the rock drilling unit comprises two magazines wherein a first magazine is for storing the initiators and a second magazine is for storing rock breaking material cartridges, such as so called boosters. At least the mentioned first magazine is provided with the communicating device. In an alternative solution, the communicating device is located on the feed line downstream the first magazine. The use of two magazines helps splitting primary and secondary explosives from each other and to thereby decrease hazards and risks.
According to an embodiment, the rock drilling rig comprises two magazines wherein a first magazine is for storing the initiators and is located on the drilling unit, and a second magazine, which is for storing rock breaking material and is located on the carrier of the rock drilling rig. At least the mentioned first magazine on the drilling unit is provided with the communicating device. In an alternative solution, the communicating device is located downstream the first magazine. Between the mentioned magazines may be a bendable guide tube or hose.
According to an embodiment, the rock drilling unit comprises an assembly unit for connecting the initiator and a booster to form an assembly. The booster is a small rock breaking cartridge comprising secondary explosive material. Connection between the initiator and the booster may be based on mechanical clips, locking elements, bayonet coupling, screw surfaces, interference fitting, magnetism, for example. The assembly unit may be provided with the connecting device for communicating with the assembly. The assembly may comprise one or more electrical indicators for indicating success of the connection between the elements. The connection indicator may send a signal when the connection is in order, or alternatively it may indicate if false connection occurs.
According to an embodiment, at least one communicating device may be located downstream the mentioned assembly unit. Then the communication may still be made only just before the initiator leaves the rock drilling unit or when it is only a few centimeters inside the drilled hole. This embodiment allows execution of a final check.
According to an embodiment, there may be several communication devices on the drilling unit in order to ensure proper communication, registration, adjustments and other disclosed measures of the charged items before leaving the drilling unit. In other words, there may be communication possibility in storage spaces, after assembly with other components and just immediately before being pushed away from the drilling unit. All these measures allow automated, unmanned, effective and safe handling of the inserted items.
According to an embodiment, the disclosed solution relates to a method of charging breaking material into drilled holes. The method comprises: drilling drill holes to a rock surface by means of a rock drilling machine of a rock drilling unit; feeding a wireless initiator into the drilled hole after the drilling is completed; executing the feeding of the initiator by means of feeding means provided by the rock drilling unit; providing the drilling unit with at least one communication device; and communicating by means of the communication device with each initiator just before being fed into the drilled hole. Thus, the same drilling unit is used not only for the drilling but also for charging the completed drilled holes. Then there is no need for separate charging vehicles or to provide the rock drilling rig with special charging booms. And further, there is no need for manual manipulation of different initiators and rock breaking materials. The method may further comprise feeding rock breaking material into the drill hole after the initiator has been fed. The rock breaking material may have bulk-like or cartridge-like configuration.
In some cases the initiator or combination of the initiator and the booster (small charge explosive) may cause required rock breaking forces even without the use of any additional rock breaking material. This is true especially when boulders need to be broken for releasing blocked mine chutes. The initiator may be a detonator, a compound of a primary explosive and secondary explosive or another technology such as a chemical expansion assembly. The initiator may be self-sufficient or it may integrate primary explosive and may itself contain enough secondary explosive.
According to an embodiment, the method further comprises determining identification of each initiator and connecting the initiator to at least one data element in response to the detected identification. Thus, the solution offers versatile ways to manage different initiator related data in efficient manner. Improved amount of data and its improved management has positive impact for fluent and cost effective operation at the mine.
According to an embodiment, the disclosed solution relates to a communication device, which is mountable to a drilling unit of a rock breaking rig. The communication device is configured to provide contactless communication with at least one initiator intended for launching rock breaking material into action. The communication device is designed for the special use in connection with the drilling unit and it endures harsh mining conditions and is provided with suitable fastening means. According to a detailed embodiment, the communication device is provided with an optical reader for remote reading optical characters, codes and sigs, such as bar codes and QR codes. Then, such optical markings and codes visible on outer surfaces of the initiators can be recognized. According to another detailed embodiment, the communication device is provided with at least one wireless data communication or transmission device for generating a data communication path between the communication device and the initiator. According to an embodiment, the communication device is provided with at least one electrical and wireless data communication or transmission device operation of which is based on frame of radio waves. In other words, the communication device comprises a radio receiver or transceiver (receiver/transmitter). Alternatively it may comprise IR transmitter and receiver. According to a detailed embodiment, the communication device is configured to communicate with a tag attached to the initiator. According to an embodiment, the communication is based on RFID—Radio frequency identification, i.e. signaling between the tag and the reader. According to an embodiment, the communication is based on NFC—Near field communication. NFC enables two electronic devices to establish communication by bringing them within 4 cm. NFC tags may be used and they may comprise passive data stores that can be read, or active data stores which can be written too.
According to an embodiment, the solution may relate to a rock drilling rig, comprising: a movable carrier; at least one drilling boom connected movably to the carrier and equipped with a rock drilling unit; and wherein the rock drilling unit comprises a feed beam and a rock drilling machine supported movably on the feed beam; and wherein the drilling unit is in accordance with the features disclosed in this document and includes the disclosed communicating device for communicating with initiators before they are fed into the drilled holes drilled by the rock drilling machine.
The above disclosed embodiments may be combined in order to form suitable solutions having those of the above features that are needed.
Some embodiments are described in more detail in the accompanying drawings, in which
For the sake of clarity, the figures show some embodiments of the disclosed solution in a simplified manner. In the figures, like reference numerals identify like elements.
Operation of the drilling unit 5 and the feed system 9 is controlled by means of a control unit CU mounted on-board the carrier. The same control unit may control apparatuses and systems of the entire rock drilling rig 1. The on-board control unit CU may communicate with one or more external control units CU. Data communication connections or paths DC are also shown in
In
Further, the rock drilling rig 1 may be operated manually by means of an operator or it may be an unmanned device, which may be remote controlled via teleoperation or it may be a fully automated machine. In all cases there is a need for automated drilling sequences as well for automated charging process. The disclosed solution provides improvements for automating charging of wireless initiators and automated feeding of rock breaking material.
At first the initiator 17 is pushed by means of the pushing hose 18 along the feed line to an assembly module 28 and when the initiator 17 is stopped at the assembly module 28, the pushing hose 18 is retracted. Thereafter the booster 23 is fed by means of the receiver device 22 on the feed line and again the pushing hose 18 is moved forwards so that the booster 23 is following the initiator 17 to the assembly unit 28. The initiator 17 and the booster 23 are connected to each other in the assembly module 23. When the connection is ready, the produced assembly is fed from the assembly unit 28 to the drilled hole 2 by means of the pushing hose 18. The assembly may be fed to the bottom of the drill hole or to a desired location inside the drill hole by means of the hose or cable 18. While the pushing hose 18 is retracted, bulk-like rock breaking material may be fed through it to the drill hole 2. In other words, the drill hole 2 may be filled partly or entirely by means of the rock breaking material, such as explosive emulsion. In some cases no bulk-like additional material is fed.
Further, it is possible to execute the feeding in a different way as described above. The booster 23 may be aligned on the feed line by means of the receiver device 22 and thereafter the hose 18 pushes the initiator 17 and the booster 23 together to the assembly unit 28. In this embodiment the booster 23 is located downstream relative to the initiator 17.
The rock drilling unit 5 may also comprise one or more communicating devices Cd1-Cd3 for providing wireless communication with the initiators 17 when they are still at the rock drilling unit 5. The first magazine M1 and the assembly unit 28 may be provided with the communicating devices Cd1 and Cd2. There may also be one communicating device Cd3 on the feed line after the assembly unit 28. Number and location of the communication devices may be selected according to need or technologies and the communication devices Cd may be in data connection with one or more control units CU external to the drilling unit 5. As it is disclosed above in this document the communication device Cd is configured to determine identification of the initiator 17 and may thereby provide identification data utilized for linking the initiator 17 to stored data elements.
The solution disclosed in
The mentioned two magazines are preferably loaded in advance. The drilling rig can then move without explosive hazard to a dangerous zone to be blasted. Then manned operation in the dangerous zone is avoided. In a preferred solutions the two magazines have the same number of chambers and may be activated by the same actuator. The number of chambers is typically 3 to 10, but it could be easily extended.
It is to be noted that the steps of feeding and communicating could be all or partly exchanged, and further the feeding can be done two times.
The drawings and the related description are only intended to illustrate the idea of the invention. In its details, the invention may vary within the scope of the claims.
Number | Date | Country | Kind |
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19210047.7 | Nov 2019 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/082565 | 11/18/2020 | WO |