This application claims benefit of German Patent Application No. 10 2019 126 778.1, filed Oct. 4, 2019, and which is hereby incorporated by reference.
The invention relates to a rock processing plant. Such rock processing plants can be designed as mobile screening stations, for instance. These screening stations may be stand-alone plants or they may be directly assigned to a rock crushing plant (for instance, jaw crushers, rotary impact crushers, etc.).
Such a rock processing plant is known from EP 3 482 836 A1. Such rock processing plants have a machine frame, which supports a screening unit, wherein the screening unit has at least two screen decks, which are arranged offset from one another in the vertical direction, in particular in the direction of gravity of the rock processing plant.
The screen decks can be used to separate material fractions. Accordingly, a material fraction is discharged from the screen deck, the grain size of which is such that it does not fall through the screen deck. The material fraction having smaller grain size passes through the screen deck and falls onto another screen deck below or, for instance, onto a transport device. The screen decks each have a discharge area. In this discharge area, the material fraction, which does not fall through the screen deck, can be discharged from the working area of the screening unit.
An endlessly circulating transfer belt is connected to the screening unit of EP 3 482 836 A1 in the direction of conveyance of the screening unit. This transfer belt takes on the screening material downstream of the screening unit in the discharge area and transports it away transverse from the conveying direction of the screening unit.
The transfer belt then transfers the screened-out material to a return belt. This return belt routes the screening material back to a crusher unit. The transfer belt can be adjusted in the vertical direction and transverse to its longitudinal extension in order to assign it either to the upper screen deck or to both screen decks. If it is assigned to the upper screen deck, it discharges the rock material supplied from this screen deck from the discharge area of this screen deck. If it is assigned to the lower screen deck, it discharges the rock material supplied from both screen decks from the discharge area of both screen decks.
In the first control position, in which the transfer belt is assigned to the upper screen deck, a lateral discharge belt can be installed on the machine frame, which then discharges the rock material from the lower screen deck.
Using an additional transfer belt requires a high number of parts and a lot of assembly work. In addition, this transfer belt has a considerable influence on the installed size of the rock processing plant.
In a second embodiment variant, described in EP 3 482 836 A1, an actuator is used, which can be used to adjust the entire screening unit including the two screen decks between two control positions in the vertical direction. Accordingly, the two screen decks are displaced in conjunction in the vertical direction. This also results in a high mechanical effort. In addition, the feed unit upstream of the screening unit must also be converted for the rock material to be fed to the screening unit in the proper manner.
The invention addresses the problem of providing a rock processing plant of the type mentioned above, which can be converted with little effort in such a way that either one isolated or several rock fractions together can be discharged from the discharge area of the screening unit.
This problem is solved by the feed area of the transport device being movable between the two control positions in the vertical direction and in the transport direction of the transport device by means of the mechanical actuator.
Because the transport device is adjusted in the vertical direction and additionally in the transport direction of the transport device, the transfer belt, which is required in the state of the art, can be omitted. In particular, the rock material from the discharge area(s) of the screening unit can be fed directly onto the transport device and removed from the working area of the rock processing plant. The rock material discharged via the transport device can then be piled up on a rock pile next to the machine, in particular directly in the discharge area of the transport device.
The mechanical actuator may, for instance, consist of a hydraulic cylinder or a motor-driven actuator unit or have such a unit.
According to a preferred variant of invention, provision may be made that the transport device is attached to the machine frame by means of a swivel bearing in the first and/or in the second control position such that it can be adjusted about a swivel axis in such a way that the inclination of the transport device can be changed in the first and/or in the second control position.
The swivel bearing can be used to adjust the inclination of the transport device and thus the height of the discharge area. Preferably, such an inclination adjustment can be performed in both control positions. To do so, the swivel bearing itself is moved between the two control positions in the event of an offset, resulting in the swivel axis of this swivel bearing assuming different spatial positions in their respective control positions. Preferably, it may however also be provided to have different swivel bearings at different bearing locations in the two control positions.
Preferably, it may be provided that the inclination of the transport device with respect to the horizontal can be continuously adjusted in an angular range between 0° and 35° or in accordance with modular dimensions. Particularly preferably, this angular range is maintained for both control positions of the transport device. The angular range may also be described as between about 0° and at least about 35°.
A particularly preferred variant of the invention is such that the mechanical actuator is used to effect the inclination of the transport device with respect to the horizontal on the one hand and the movement of the feed area of the transport device between the two control positions in the vertical direction and in the transport direction of the transport device on the other hand. In this way, the mechanical actuator has a dual function, which results in a further reduction of the number of parts and amount of assembly work.
According to a conceivable invention alternative, provision may be made that a support with a locking device is effective between the transport device and the machine frame, one support part of which support is coupled to the machine frame and the other support part is coupled to the transport device, and that the two support parts, which are adjustable relative to each other, can be locked relative to each other in different control positions (which may also be referred to as locking positions), which are assigned to different inclinations of the transport device relative to the horizontal, in a form-fitting manner and using a form-fit element. The form-fit connection can be used to reliably secure the alignment of the transport device. This can be particularly advantageous if, for instance, a hydraulic cylinder is used as the mechanical actuator. It can then be relieved by the form-fit connection in the assigned control position. The support can be used to support the transport device in relation to the machine frame or to suspend it therefrom.
To simplify the work, provision may advantageously be made to couple the mechanical actuator to the two support parts such that the two support parts are moved relative to each other when subjected to force upon movement of the actuator. The mechanical actuator can be used to move the two support parts relative to each other. Then the form-fit connection can be used to secure the control positions reached.
A compact rock processing plant can be designed if provision is made that the mechanical actuator or the support can optionally rest on a support part of the machine frame or of the transport device in a form-fitting manner in at least two mounting positions by means of a mounting element, wherein the mounting positions are spaced apart in the vertical direction. Preferably, the mounting positions are then assigned to the different control positions of the transport device. If the transport device is adjusted downwards in the vertical direction, the lower mounting position can also be selected for the mechanical actuator or the support, for instance. By adjusting the mounting positions, the direction of action of the mechanical actuator or the support can be arranged at a sufficiently steep angle of attack to the transport device such that the adjusting force provided by the mechanical actuator is sufficient to cause the transport device to be actuated or that the support provides a sufficient supporting force.
If, in addition, provision is made that the adjustment motion of the mechanical actuator or the support between the two mounting positions is guided, at least partially, by means of a guide piece, which can be moved in a guide of the support part, then the conversion between the two mounting positions can be easily accomplished.
A particularly preferred variant of the invention is such that a swivel mechanism is effective between the machine frame and the transport device, which swivel mechanism is used to guide the displacement of the feed area between the two control positions. The swivel mechanism can be used to move the transport device in a controlled manner between the two control positions, wherein the kinetic energy required for the adjustment is provided simultaneously with that for the mechanical actuator.
A particularly simple design is achieved by the swivel mechanism having a holder and a swingarm, in that the holder and the swingarm are each coupled directly or indirectly to the machine frame by means of a joint and each coupled directly or indirectly to the transport device by means of a further joint to form a four-bar linkage system. The holder and the swingarm therefore form the rods of the four-bar linkage system. The four-bar linkage system can provide a stable and reliable guidance of the transport device. In particular, such a four-bar linkage system can be used to easily achieve the desired height adjustment and the simultaneous adjustment in the transport direction of the transport device.
In a conceivable variant of the invention, provision may in particular be made that the four-bar linkage system is designed as a parallelogram-shaped four-bar linkage system. However, this is not absolutely necessary. In particular, it is not necessary for the holder and the swingarm to be parallel to each other.
According to the invention, provision may also be made that the swivel mechanism comprises the holder, that a holding element is arranged on the transport device or on the machine frame, that the holder comprises a catch element, that in a first position of the transport device the catch element is not in engagement with the holding element and in a second position of the transport device the catch element is in engagement with the holding element.
According to the invention, provision may also be made that a holding element is arranged on the transport device or on the machine frame, that the holder of the swivel mechanism comprises a catch element and that in a first position of the transport device the catch element is not in engagement with the holding element and in a second position of the transport device the catch element is in engagement with the holding element. In this way, the holder of the swivel mechanism can be disengaged from the holding element in a control position of the transport device. Accordingly, the inclination of the transport device can then be adjusted according to the user's wishes without being influenced by the holding element. If the holder catches the holding element, the swivel mechanism is coupled to the transport device and the transport device can then be moved to the second control position.
A conceivable alternative of the invention can be such that in the first control position the transport device is held on a first swivel bearing in a swiveling manner about a first swivel axis and in a second control position of the transport device the stationary swivel bearing for the transport device is formed by the holding element and the holder.
If then additionally provision is made that in the second control position, in which the stationary swivel bearing for the transport device is formed by the holding element and the holder, that the articulation link, which can be used to swivel the transport device relative to the swingarm, can be moved in a positioning guide transverse to the axis of articulation, then an inclination adjustment of the transport device can also be effected in a simple manner in the second control position. For such an inclination adjustment, the articulation link is displaced in the positioning guide.
The invention is explained in greater detail below based on an exemplary embodiment shown in the drawings. In the Figures:
Furthermore, the invention can also be applied to combined rock crushing plants having screening stations. The explanations below are therefore only described based on a screening station by way of example. The explanations below therefore apply in particular also to the rock processing plant mentioned above.
As
Adjacent to the feed hopper 11, the rock processing plant 10 has a screening unit 20.
As
The conveyor 15 can be moved to a lower position such that the overflow upper deck material of the screen deck 21 and the overflow lower deck material of the screen deck 22 are discharged via the conveyor belt 15 and thus only two screen fractions are screened out. Accordingly, only one lateral fine grain conveyor belt 16 has been installed. Accordingly, the lateral discharge belt 17 can be omitted or it has either been dismantled or moved to a position/arrangement at the plant, in which this lateral discharge belt is accordingly out of function.
Furthermore, it is conceivable that the fine grain discharge belt 16 and the lateral discharge belt 17 can be mounted on the machine frame 13 to either side of the machine. Furthermore, it is conceivable that the fine grain discharge belt 16 and the lateral discharge belt 17 are located on the same side of the plant.
The transport device 15 is secured to the machine frame 13. For this purpose, the machine frame 13 has a beam 50. A first swivel bearing 15.4 is arranged on the beam 50, on which the transport device 15 is swivel mounted.
The transport device 15 is supported by means of a support 30 relative to the machine frame 13, for instance at an arm 51 of the beam 50, as shown in
The support 30 is swivel coupled to the transport device 15 via a swivel bearing 37. On the opposite side, the support 30 is supported on a support part 40 of the machine frame 13 by means of a mounting element 43. The support part 40 can be attached to an arm 51 of the beam 50, as shown in
As
The conveyor belt 15 has a hopper 18 to permit an orderly transfer of the rock material. This prevents rock material from falling off the side of the feed area 15.1. The lateral discharge conveyor 17 can also be equipped with such a hopper.
During the operation of the plant, the rock material is fed from screen deck 21 in the discharge area A1 to the feed area 15.1 of the transport device 15. The rock material is then moved in the transport direction D along the transport device 15 and routed to the dump pile (see
As described above, the rock processing plant 10 can now be converted such that both rock fractions from the screen decks 21 and 22 are fed onto the transport device 15. As described above, for this purpose the lateral discharge conveyor 17 is removed or adjusted such that it is moved out of the discharge area A2.
As
In the home position shown in
Because in this position no forces act on the support 30 and thus on the actuator 31, the mounting element 43 can be released.
The positioning motion is guided using a swivel mechanism 60. The swivel mechanism 60 comprises the holder 61 described above and the swingarm 64, which is clearly visible in
The four-bar linkage system does not necessarily have to be a parallelogram. If it is a parallelogram four-bar linkage system, the angle of attack of the discharge belt remains the same before and after the belt is shifted. If the four-bar linkage system deviates from the parallelogram shape, the angle of attack of the belt will also change with the shifting of the belt.
Actually, in the example shown here, the parallelogram is not a proper parallelogram but the deviation from the parallelogram shape is marginal. This means that the angle of attack of the take-off belt before and after shifting remains almost the same but not exactly the same.
If now, starting from the first control position according to
In the second control position shown in
As
This inclination adjustment is again performed by means of the actuator 31. If the actuator 31 is used to increase the distance between the connectors 33, 34, the angle of inclination of the transport device 15 in relation to the horizontal increases as well. The swivel motion S is made possible in particular because one articulation link 19 of the further joint 19.1 of the swingarm 64 can be moved in a positioning guide 64.3, for instance a slotted hole. The minimum and maximum setting angle of the transport device 15 is limited by the ends 64.2 of the slotted hole, against which the articulation link 19 strikes in both extreme positions. The control position is again fixed by means of the locking device 35, as described above.
If the transport device 15 is now to be moved conversely from the second control position shown in
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Number | Date | Country | Kind |
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10 2019 126 778.1 | Oct 2019 | DE | national |
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Entry |
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European Patent Office search report for corresponding European patent application No. 20194273.7, dated Feb. 22, 2021, 7 pages (not prior art). |
Number | Date | Country | |
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20210101181 A1 | Apr 2021 | US |