Rocker switch with snap dome contacts

Information

  • Patent Grant
  • 6545239
  • Patent Number
    6,545,239
  • Date Filed
    Thursday, August 9, 2001
    23 years ago
  • Date Issued
    Tuesday, April 8, 2003
    21 years ago
Abstract
A rocker switch assembly comprises a rocker switch housing having a ground contact and first and second electrical circuit contact pins mounted therein. Snap-dome contacts are operatively associated with, but normally electrically disengaged from, each one of the first and second electrical circuit contact pins, and are normally disposed in electrical contact with the ground plate. A rocker actuator has first and second actuator posts integral therewith and depending therefrom so as to normally be disposed in contact with the snap-dome contacts. Depression of one side of the rocker actuator therefore forces one of the actuator posts to in turn force its associated snap-dome contact into engagement with its respective electrical circuit contact pin so as to CLOSE the electrical circuit controlled by such electrical circuit contact pin. The engagement of the actuator posts with the snap-dome contacts rocker switch facilitates a small-throw movement of the rocker actuator and tactile feedback to the operator confirming contact of the snap-dome contact with the electrical circuit contact pin and closure of the electrical circuit controlled thereby.
Description




FIELD OF THE INVENTION




The present invention relates generally to rocker switches, and more particularly to a new and improved rocker switch which has snap dome contacts incorporated therein so as to provide the rocker switch with a shortened actuation stroke and a tactile feel which is desirable in connection with switch applications which require rapidly or accurately controlled incremental movements in both a positive and negative sense, or in other words, applications which comprise incremental movements in opposite directions.




BACKGROUND OF THE INVENTION




Rocker switch assemblies or mechanisms are of course well-known in the electrical switch industry. Examples of rocker switches may be found within U.S. Pat. No. 6,066,815 which issued on May 23, 2000 to Joseph J. Spedale, U.S. Pat. No. 5,982,269 which issued on Nov. 9, 1999 to Richard W. Sorenson, U.S Pat. No. 5,950,812 which issued on Sep. 14, 1999 to Tanacan et al., U.S. Pat. No. 5,865,303 which issued on Feb. 2, 1999 to Gernhardt et al., U.S. Pat. No. 5,598,918 which issued on Feb. 4, 1997 to Malecke et al., and U.S. Pat. No. 5,584,380 which issued to Kiyotaka Naitou on Dec. 17, 1996. Snap-dome contact assemblies are likewise well-known in the industry and have been employed within a wide variety of applications. Exemplary snap-dome type contact assemblies are disclosed within U.S. Pat. No. 5,999,084 which issued to Brad A. Armstrong on Dec. 7, 1999, U.S. Pat. No. 5,986,228 which issued on Nov. 16, 1999 to Okamoto et al., U.S. Pat. No. 5,924,555 which issued on Jul. 20, 1999 to Sadamori et al., U.S. Pat. No. 5,898,147 which issued on Apr. 27, 1999 to Domzalski et al., U.S. Pat. No. 4,933,522 which issued on Jun. 12, 1990 to Ronald C. Celander, and U.S. Pat. No. 4,892,988 which issued on Jan. 9, 1990 to Toshihiro Ishii.




As can readily be seen and appreciated from the aforenoted patents directed toward the snap-dome contact assemblies, snap-dome contacts are usually used within panel or membrane type applications. Similarly, as can readily be seen and appreciated from the aforenoted patents directed toward the rocker switch assemblies and systems, while such conventional rocker switches are obviously quite satisfactory with respect to their operation or performance in connection with certain predeterminedly designed modes of operation or applications, the required throw or movement of such rocker switches, when activated for performing, for example, a circuit closure connection, is larger than required or desired for other operative modes or applications, such as for example, small throw and rapidly controllable operational movements for providing operatively associated servo drive mechanisms with rapidly and accurately controllable oppositely oriented incremental movements. In addition, when such rocker switches are to be utilized in connection with the aforenoted small throw, rapidly performed incremental movements, it is also often desired for the operator to experience or receive tactile feedback in order for the operator to properly, suitably, or accurately control the desired implementation of the aforenoted incremental movements as well as to sense the closure of the contact members in order to effectively confirm completion of the contact and the ensuing servo movement.




Unfortunately, the structure comprising conventiontional PRIOR ART rocker switches does not enable such switch assemblies to effectively provide the requisite amount of tactile feedback to the operator. For example, while a lever or rocker-type switch mechanism or assembly as disclosed within the aforenoted patent to Malecke et al. comprises a pivotal lever member


104


, and a pair of dome switches


122


,


124


, as specifically disclosed within

FIG. 8A

, the substantially lateral or horizontal movement of the lever member


104


, as well as the interdisposition of plunger components


126


,


128


between the lower end portions of the lever member


104


and the dome switches


122


,


124


, fails to provide or facilitate the necessary tactile feedback back to the operator. Still yet further, in order to achieve movement of the conventional rocker switches back to their original non-depressed states, separate return spring mechanisms or components are often required, and accordingly, the provision of such additional mechanisms or components renders the rocker switch assemblies more expensive to manufacture.




A need therefore exists in the art for a new and improved rocker switch assembly wherein small throw and rapidly controllable oppositely oriented movements are able to be achieved while providing control operators with requisite tactile feedback, and wherein, in addition, the number of different components comprising the switch mechanism or assembly is minimized so as to render the same relatively inexpensive to manufacture.




OBJECTS OF THE INVENTION




Accordingly, it is an object of the present invention to provide a new and improved rocker switch assembly.




Another object of the present invention is to provide a new and improved rocker switch assembly which effectively overcomes the various operational drawbacks characteristic of conventional PRIOR ART rocker switch assemblies.




An additional object of the present invention is to provide a new and improved rocker switch assembly which can provide small throw, rapidly controllable operational movements for providing operatively associated servo drive mechanisms with rapidly and accurately controllable oppositely oriented incremental movements.




A further object of the present invention is to provide a new and improved rocker switch assembly which can effectively provide the operator with a requisite amount of tactile feedback in order to facilitate the rapid and accurate control by the operator of the rocker switch mechanism in order to achieve small throw, rapidly controllable operational movements for providing operatively associated servo drive mechanisms with rapidly and accurately controllable oppositely oriented incremental movements.




A last object of the present invention is to provide a new and improved rocker switch assembly which comprises a minimal number of operative components so as to render the assembly relatively inexpensive to manufacture.




SUMMARY OF THE INVENTION




The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved rocker switch mechanism or assembly which comprises a rocker switch housing within which there is disposed a pair of vertically oriented circuit-control contact pins, as well as a common ground plate having a vertically dependent ground contact pin integrally connected thereto. A pair of snap-dome contacts are respectively operatively associated with each one of the pair of vertically oriented circuit-control contact pins such that when each snap-dome contact is disposed in its normal, non-depressed state, the central, uppermost portion of each snap-dome contact is disposed above its respective circuit-control contact pin so as to be out of contact with, or be disengaged from, such circuit-control contact pin whereby the particular electrical circuit is disposed in an OPEN state. A rocker member is pivotally mounted upon the rocker switch housing and is integrally provided with a pair of vertically dependent snap-dome actuators or posts such that lower end extremity portions of the actuators or posts are respectively normally disposed substantially in contact with the central, uppermost portion of each snap-dome contact.




Accordingly, when a first one of the two opposite end portions of the rocker member is depressed downwardly so as to pivot the rocker member upon the rocker switch housing in, for example, a first clockwise direction, its operatively associated post-type actuator immediately causes depression of the central portion of its respective snap-dome contact so as to move the central portion of the respective snap-dome contact into contact engagement with its operatively associated circuit-control contact pin whereby a first one of two electrical circuits is now disposed in a CLOSED state. Upon removal of the depression force from the rocker member, the depressed snap-dome contact inherently returns to its normal non-depressed state thereby again opening the previously CLOSED first electrical circuit and the rocker member moves back to its normal central OFF position. In a similar manner, when a second one of the two opposite end portions of the rocker member is depressed downwardly so as to pivot the rocker member upon the rocker switch housing in, for example, a second opposite counterclockwise direction, its operatively associated post-type actuator immediately causes depression of the central portion of its respective snap-dome contact so as to move the central portion of the respective snap-dome contact into contact engagement with its operatively associated circuit-control contact pin whereby a second one of the two electrical circuits is now disposed in a CLOSED state. Upon removal of the depression force from the rocker member, the depressed snap-dome contact inherently returns to its normal non-depressed state thereby again opening the previously CLOSED second electrical circuit and the rocker member moves back to its normal central OFF position.




It can thus be appreciated that as a result of the lower extremity portions of the rocker member actuators or posts being normally disposed substantially in contact with the central portions of the snap-dome contacts when the snap-dome contacts are disposed in their normal, non-depressed, non-actuated states, the throw or movement of the rocker member, in order to achieve circuit closure, is substantially shortened. In addition, since the actuator posts comprise integral, one-piece component parts of the rocker member, and again, since the actuator posts have their lower extremity portions normally disposed substantially in contact with the central portions of the snap-dome contacts, the operator is provided with the requisite amount of tactile feedback. Accordingly, rapid and accurate control by the operator of the rocker switch mechanism in order to, in turn, achieve rapidly controllable operational movements for providing operatively associated servo drive mechanisms with rapidly and accurately controllable oppositely oriented incremental movements.











BRIEF DESCRIPTION OF THE DRAWINGS




Various other objects, features, and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:





FIG. 1

is a vertical cross-sectional view of a new and improved rocker switch assembly constructed in accordance with the principles and teachings of the present invention and showing the cooperative parts thereof when the rocker switch assembly is disposed in a normally-centered OFF state;





FIG. 2

is a vertical cross-sectional view of the new and improved rocker switch assembly disclosed within

FIG. 1

showing the cooperative parts thereof both when the rocker switch assembly is disposed in a normally-centered OFF state and when the new and improved rocker switch assembly is disposed in a first actuated state whereby a first one of the two electrical circuits controlled by means of the rocker switch assembly is disposed in a CLOSED state;





FIG. 3

is a top plan view of the rocker switch housing member of the rocker switch assembly as disclosed within

FIGS. 1 and 2

;





FIG. 4

is a top plan view of the ground plate component of the rocker switch assembly as disclosed within

FIGS. 1 and 2

; and





FIG. 5

is a top plan view of a snap-dome contact used within the rocker switch assembly as disclosed within FIGS.


1


and


2


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring now to the drawings, and more particularly to

FIG. 1

thereof, a new and improved rocker switch assembly, constructed in accordance with the principles and teachings of the present invention and showing the cooperative parts thereof, is disclosed and is generally indicated by the reference character


10


. The rocker switch assembly


10


is seen to comprise a rocker switch housing


12


and a rocker switch actuator


14


wherein the rocker switch actuator


14


is pivotally mounted upon upper end portions of oppositely disposed side walls


16


of the rocker switch housing


12


. More particularly, each one of the upper end portions of the oppositely disposed side walls


16


of the rocker switch housing


12


is provided with a through-aperture


18


, and the oppositely disposed side walls


20


of the rocker switch actuator


14


are respectively provided with coaxially disposed oppositely extending trunnions


22


wherein the trunnions


22


are adapted to be snap-fitted within the through-apertures


18


of rocker switch housing side walls


16


. It is noted that both the rocker switch housing


12


and the rocker switch actuator


14


may be fabricated from a suitable thermoplastic material.




With reference continuing to be made to

FIG. 1

, it is seen that the rocker switch housing


12


further comprises a horizontally extending floor or foundation portion


24


which is located at a substantially central elevational level as considered along the vertical extent or height dimension of the rocker switch housing


12


, and it is seen that a pair of dependent tubular posts


26


,


28


project downwardly from an undersurface portion


30


of the floor or foundation


24


so as to respectively define a pair of through-bores


32


,


34


therethrough. Upper end portions of the through-bores


32


,


34


are countersunk, as at


36


,


38


, within an upper surface portion


40


of the floor or foundation


24


, and a pair of first and second electrical circuit contact pins


42


,


44


are respectively disposed within the through-bores


32


,


34


of the dependent tubular posts


26


,


28


. More particularly, it is to be appreciated that each one of the through-bores


32


,


34


defined within the dependent tubular posts


26


,


28


has a predetermined diametrical extent, and that the primary shank portion of each electrical circuit contact pin


42


,


44


has a diametrical extent which is just slightly less than that of its respective through-bore


32


,


34


. The primary shank portion of each electrical circuit contact pin


42


,


44


is provided, however, with a radially outwardly projecting annular rib memer


46


,


48


whereby the first and second electrical circuit contact pins


42


,


44


are disposed and fixedly mounted within the respective bores


32


,


34


of the dependent tubular posts


26


,


28


through means of a press-fit or an interference fit. In addition, it is further appreciated that the countersunk portions


36


,


38


of the through-bores


32


,


34


define shoulder portions


50


,


52


upon which flanged head portions


54


,


56


of the first and second electrical circuit contact pins


42


,


44


are adapted to be seated when the first and second electrical circuit contact pins


42


,


44


are fully and properly mounted within the rocker switch housing


12


.




With reference still being made to

FIG. 1

, and with additional reference also being made to

FIGS. 3 and 4

, it is further seen that the rocker switch housing floor or foundation


24


is provided with a pair of transversely spaced upstanding posts


58


,


60


, and a common or ground plate


62


is adapted to be fixedly mounted and supported upon the upper surface portion


40


of the floor or foundation


24


as a result of being disposed and fitted upon the upstanding posts


58


,


60


. More particularly, as can best be seen from

FIGS. 3 and 4

, the ground plate


62


is provided with a first set of apertures


64


,


66


which are transversely spaced from each other by means of a center-to-center distance which substantially corresponds to the transverse spacing of the upstanding posts


58


,


60


of the rocker switch housing


12


, and it is noted that the diametrical extent of each aperture


64


,


66


is substantially the same as the diametrical extent of each upstanding post


58


,


60


. Each one of the upstanding posts


58


,


60


is provided with a circumferentially spaced array of crush ribs


68


,


70


, and in this manner, when the ground plate


62


is to be mounted upon the floor or foundation


24


of the rocker switch housing


12


, the apertures


64


,


66


of the ground plate


62


are coaxially aligned with the upstanding posts


58


,


60


, the ground plate


62


is then moved downwardly so as to effectively insert the upstanding posts


58


,


60


through the ground plate apertures


64


,


66


, and accordingly, the interaction of the peripheral portions of the ground plate apertures


64


,


66


with the crush ribs


68


,


70


defines an interference or press fit between each apertured portion of the ground plate


62


and its upstanding mounting post


58


,


60


.




With reference still being made to

FIGS. 1

,


3


and


4


, it is further seen that the floor or foundation portion


24


of the rocker switch housing


12


is provided with a third downwardly extending dependent post member


72


which is located at a transversely central location along the rear wall of the switch housing


12


and which has a substantially rectangular cross-sectional configuration as can best be appreciated from FIG.


3


. The interior portion of the post member


72


is provided with a substantially key-shaped slot


74


, and the ground plate


62


is provided with an integrally formed, downwardly extending dependent ground pin


76


which is therefore adapted to be disposed within the key-shaped slot


74


of the post member


72


when the ground plate


62


is fixedly mounted upon the rocker switch housing


12


through means of the aforenoted interference or press fit defined between the upstanding mounting posts


58


,


60


and the apertured portions


64


,


66


of the ground plate


62


. In order to properly mount and confine the disposition of the ground plate


62


upon the upper surface portion


40


of the floor or foundation portion


24


of the rocker switch housing


12


, in addition to the fitted disposition of the apertured portions


64


,


66


of the ground plate


62


upon or with respect to the upstanding mounting posts


58


,


60


, it is seen that the upper surface portion


40


of the floor or foundation portion


24


of rocker switch housing


12


is further provided with a plurality of upstanding scallop-shaped members


78


,


80


upon opposite end, and front wall and rear wall, regions thereof. In a corresponding manner, oppositely disposed, transversely spaced end portions of the ground plate


62


have scallop-shaped or arcuate regions


82


,


84


punched or cut out from opposite end, and front wall and rear wall, regions thereof. Accordingly, when the ground plate


62


is mounted upon the floor or foundation portion


24


of the rocker switch housing


12


as a result of being fixedly mounted upon the upstanding mounting posts


58


,


60


through means of the aforenoted interference or press fittings as defined between the apertured portions


64


,


66


of the ground plate


62


and the upstanding mounting posts


58


,


60


, the scalloped or arcuate-shaped portions


82


,


84


of the ground plate


62


will likewise be operatively disposed and properly seated or mated with the scallop-shaped members


78


,


80


of the rocker switch housing


12


.




With reference now being made to FIGS.


1


and


3


-


5


, a pair of snap-dome contacts


86


,


88


are adapted to be mounted within the rocker switch housing


12


so as to be operatively associated with the first and second electrical circuit contact pins


42


,


44


. As can best be appreciated from

FIG. 1

, the rocker switch actuator


14


is provided with a pair of transversely spaced dependent actuator posts


90


,


92


which extend vertically downwardly from an undersurface interior surface portion


94


of an operator-actuated plate portion


96


. Accordingly, it is seen that when the rocker switch assembly


10


is disposed in its normal OFF state, lower end extremity portions


98


,


100


of the actuator posts


90


,


92


will be disposed substantially in contact with the elevated central portions


102


,


104


of the snap-dome contacts


86


,


88


, however, such elevated central portions


102


,


104


of the snap-dome contacts


86


,


88


are, at such time, not disposed in contact with, or are disengaged from, the upper end portions of the first and second electrical circuit contact pins


42


,


44


. It is additionally seen from

FIG. 5

that each one of the snap-dome contacts


86


,


88


has a substantially X-shaped or +-shaped configuration wherein each side of the contact


86


or


88


has a scalloped or arcuately-shaped cut-out or punched-out region


106


,


108


, and a leg member


110


,


112


defined within corner regions of each snap-dome contact


86


,


88


. Accordingly, it can be further appreciated that when the snap-dome contacts


86


,


88


are to be mounted within the rocker switch housing


12


, the leg members


110


,


112


will support the snap-dome contacts


86


,


88


upon the upper surface portion of the ground plate


62


, and forward and backward, as well as transverse movements of the snap-dome contacts


86


,


88


will effectively be prevented as a result of the cooperative engagement of the scalloped side portions


106


,


108


of the snap-dome contacts with the upstanding scallop-shaped members


78


,


80


of the rocker switch housing


12


as well as the upstanding mounting posts


58


,


60


.




In order to ensure the fact that the ground plate


62


is electrically isolated from the first and second electrical circuit contact pins


42


,


44


, other than when a particular one of two electrical circuits is to be defined or CLOSED between the ground pin


76


-ground plate


62


and one of the first and second electrical circuit contact pins


42


,


44


through the intermediary of a respective one of the snap-dome contacts


86


,


88


, it is noted that the ground plate


62


is further provided with a pair of apertures


114


,


116


through which the upper end portions of the first and second electrical circuit contact pins


42


,


44


can freely project as best seen in FIG.


1


. Consequently, electrical connection is only established between the ground plate


62


and one of the first and second electrical circuit contact pins


42


,


44


when the elevated central portion


102


,


104


of the particular or respective snap-dome contact


86


,


88


is depressed downwardly into contact with the upper end portion of the first or second electrical circuit contact pin


42


,


44


by means of a particular or respective one of the rocker actuator posts


90


,


92


.




With reference now being made to

FIG. 2

, the operation of the new and improved rocker switch assembly


10


, constructed in accordance with the principles and teachings of the present invention, will now be described. As has been noted hereinbefore, when the rocker switch assembly


10


is disposed in a non-actuated state, the rocker switch actuator


14


is normally disposed in its non-tilted, non-actuated and centered position or state, as also shown in

FIG. 1

, as a result of both of the snap-dome contacts


86


,


88


biasing the rocker switch actuator


14


with equalized forces as transmitted to the rocker switch actuator


14


from the snap-dome contacts


86


,


88


through means of the actuator posts


90


,


92


. As a result of such disposition of the rocker switch assembly


10


, both of the snap-dome contacts


86


,


88


are disposed out of contact with respect to their respective first and second electrical circuit contact pins


42


,


44


whereby the first and second electrical circuits are disposed in an OPEN state. It is noted that the upper surface portion of the rocker switch actuator


14


comprises two oppositely inclined substantially planar fingertip engagement portions


118


,


120


for facilitating actuation of the rocker switch actuator


14


. Accordingly, when, for example, the rocker switch actuator


14


is rocked pivoted, or tilted in the clockwise direction about its trunnions


22


as.a result of a downward depression force being impressed upon the right fingertip engagement portion


120


of the actuator


14


so as to be disposed at the position


14


′, the right actuator post


92


will be accordingly tilted to the position shown at


92


′, but most importantly, the lower end extremity portion


100


of the actuator post


92


will be moved substantially vertically downwardly from the position shown at


100


to that shown at


100


′ whereby such lower end extremity portion


100


of the rocker actuator post


92


will now force the elevated central portion


104


of the snap-dome contact


88


to move downwardly into engagement with the upper end extremity portion of the electrical circuit contact pin


44


.




Accordingly, the particular electrical circuit controlled by means of electrical circuit contact pin


44


is now disposed in its CLOSED state whereby, for example, an incremental servo or similar movement can be achieved. Obviously, simultaneously with the substantially vertically downward movement of the actuator post


92


, the other actuator post


90


is moved correspondingly upwardly to the position


90


′ whereby the lower end extremity portion


98


of the actuator post


90


is now disposed entirely out of contact with, or disengaged from, the snap-dome contact


86


. The electrical circuit therefore controlled by means of electrical circuit contact pin


42


remains in its CLOSED state. Upon release of the depression force from the fingertip surface portion


120


of the actuator


14


, the snap-dome contact


88


will return to its non-depressed state and in turn cause the rocker actuator


14


to return to its normal state as shown at


14


. The electrical circuit controlled by means of the electrical circuit contact pin


44


is now again OPEN, and it can be appreciated that CLOSED and OPEN states for such electrical circuit can be rapidly achieved depending upon the impression of a depression force, or the release of the same, upon or with respect to fingertip actuator portion


120


. It is to be further appreciated that similar modes of operation are of course capable of being implemented with respect to actuator fingertip portion


118


, actuator post


90


, and snap-dome contact


86


in order to achieve alternative OPEN and CLOSED states of the electrical circuit operatively controlled by means of the electrical circuit contact pin


42


. In this manner, opposite servo movements, that is, upward or downward, forward or backward, positive or negative, may be respectively controlled by means of the first and second electrical circuits which are in turn respectively controlled by means of the electrical circuit contact pins


42


,


44


and their respective electrical connections to the common or ground contact pin


76


through means of the ground plate


62


and the respective snap-dome contacts


86


,


88


.




Thus, it may be seen that, in light of the foregoing, the new and improved rocker switch assembly


10


, which is constructed in accordance with the principles and teachings of the present invention, is able to achieve rapid and accurate incremental servo movements due to the small throw or degree of movement achieved by means of the rocker assembly actuator


14


during a depression actuation or operation, as well as the tactile feedback provided to the operator so as to confirm in effect that a CLOSED state for a particular electrical circuit controlled by means of either one of the electrical circuit contact pins


42


,


44


has in fact been achieved. The small throw or degree of movement of the actuator


14


, as well as the tactile feedback of the switch and circuit closure is, in turn, achieved as a result of several structural factors unique to the arrangement of the component parts of the rocker switch assembly


10


of the present invention.




More particularly, for example, the relatively small vertical throw or movement of the rocker actuator


14


, and in particular, the throw or movement of the actuator posts


90


,


92


, resides in the fact that the actuator posts


90


,


92


are integral with the actuator plate portion


96


, that the actuator posts


90


,


92


extend vertically downwardly from the actuator plate portion


96


, and that the lower end extremity portions


98


,


100


are normally disposed in contact or engagement with the snap-dome contacts


86


,


88


. No separate return spring elements or components are or need be interposed between the actuator posts


90


,


92


and the snap-dome contacts


86


,


88


or the electrical circuit contact pins


42


,


44


. In addition, the substantial vertical alignment of the actuator posts


90


,


92


, the elevated central portions


102


,


104


of the snap-dome contacts


86


,


88


, and the electrical circuit contact pins


42


,


44


, and the relative vertical movement of the actuator posts


90


,


92


and the elevated central portions


102


,


104


of the snap-dome contacts


86


,


88


with respect to the upper end extremity portions of the electrical circuit contact pins


42


,


44


serves to provide the operator with requisite degree of tactile feedback which is absolutely required in order to achieve the aforenoted rapid and accurate incremental servo movements.




Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.



Claims
  • 1. A rocker switch assembly, comprising:a rocker switch housing; a ground contact and at least one electrical circuit contact pin fixedly mounted within said rocker switch housing, said ground contact and said at least one electrical circuit contact pin being normally electrically disengaged from each other; at least one snap-dome contact mounted within said rocker switch housing such that a peripheral portion of said at least one snap-dome contact is normally disposed in electrical contact with said ground contact while a central elevated portion of said at least one snap-dome contact is normally electrically disengaged from said at least one electrical circuit contact pin; a rocker actuator pivotally mounted upon said rocker switch housing and comprising a rocker plate portion; and at least one actuator post integral with said rocker plate portion of said rocker actuator and depending substantially vertically downwardly such that a lower end extremity portion of said at least one actuator post is normally disposed in contact with said central elevated portion of said at least one snap-dome contact whereby when said central elevated portion of said at least one snap-dome contact is disposed in a normal, non-depressed state, said central elevated portion of said at least one snap-dome contact biases said rocker actuator back to a normal, non-depressed position, whereas when a downward depression force is impressed upon said rocker actuator, said lower end extremity portion of said at least one actuator post causes said central elevated portion of said at least one snap-dome contact to be depressed into contact with said at least one electrical circuit contact pin through means of a short actuation stroke so as to electrically connect said ground contact to said at least one electrical circuit contact pin which is sensed by an operator by means of tactile feedback through said at least one dependent actuator post.
  • 2. The rocker switch assembly as set forth in claim 1, wherein:said ground contact comprises a ground contact pin and a ground plate.
  • 3. A rocker switch assembly, comprising:a rocker switch housing; a ground contact comprising a ground contact pin and a ground plate, and at least one electrical circuit contact pin fixedly mounted within said rocker switch housing, said ground contact and said at least one electrical circuit contact pin being normally electrically disengaged from each other; at least one snap-dome contact mounted within said rocker switch housing such that a peripheral portion of said at least one snap-dome contact is normally disposed in electrical contact with said ground contact while a central elevated portion of said at least one snap-dome contact is normally electrically disengaged from said at least one electrical circuit contact pin; a rocker actuator pivotally mounted upon said rocker switch housing and comprising a rocker plate portion; at least one actuator post integral with said rocker plate portion of said rocker actuator and depending substantially vertically downwardly such that a lower end extremity portion of said at least one actuator post is normally disposed in contact with said central elevated portion of said at least one snap-dome contact whereby when said central elevated portion of said at least one snap-dome contact is disposed in a normal, non-depressed state, said central elevated portion of said at least one snap-dome contact biases said rocker actuator back to a normal, non-depressed position, whereas when a downward depression force is impressed upon said rocker actuator, said lower end extremity portion of said at least one actuator post causes said central elevated portion of said at least one snap-dome contact to be depressed into contact with said at least one electrical circuit contact pin through means of a short actuation stroke so as to electrically connect said ground contact to said at least one electrical circuit contact pin which is sensed by an operator by means of tactile feedback through said at least one dependent actuator post; a floor portion integrally formed within said rocker switch housing; a pair of upstanding posts integrally formed upon said floor portion of said rocker switch housing; and a pair of first apertures defined within said ground plate for mating with said pair of upstanding posts formed upon said floor portion of said rocker switch housing so as to establish an interference fit therewith by means of which said ground plate is fixedly secured within said rocker switch housing.
  • 4. The rocker switch assembly as set forth in claim 3, wherein:each one of said pair of upstanding posts integrally formed upon said floor portion of said rocker switch housing comprises a plurality of crush ribs for interacting with said apertures of said ground plate in defining said interference fit between said ground plate and said pair of upstanding posts.
  • 5. The rocker switch assembly as set forth in claim 3, wherein:said floor portion comprises a pair of downwardly extending tubular posts for housing said ground contact pin and said at least one electrical circuit contact pin.
  • 6. The rocker switch assembly as set forth in claim 3, wherein:said ground plate is provided with at least one second aperture which annularly surrounds an upper end portion of said at least one electrical circuit contact pin and which has a diametrical extent which is greater than the diametrical extent of said upper end portion of said at least one electrical circuit contact pin such that said ground plate is normally electrically disconnected from said at least one electrical circuit contact pin.
  • 7. The rocker switch assembly as set forth in claim 3, wherein:said floor portion of said rocker switch housing comprises a plurality of scallop-shaped wall members; and said ground plate comprises a plurality of corresponding scallop-shaped cut-out regions for mating with said scallop-shaped wall members of said floor portion of said rocker switch housing whereby said ground plate is mounted upon said floor portion of said rocker switch housing in a positionally confined manner.
  • 8. The rocker switch assembly as set forth in claim 7, wherein:said at least one snap-dome contact has a substantially X-shaped configuration.
  • 9. The rocker switch assembly as set forth in claim 8, wherein said at least one substantially X-shaped snap-dome contact comprises:a plurality of scallop-shaped side portions for positionally cooperating with said scallop-shaped wall members of said floor portion of said rocker switch housing; and a plurality of leg members formed within corner regions of said at least one substantially X-shaped snap-dome contact for supporting said at least one substantially X-shaped snap-dome contact upon said ground plate.
  • 10. A rocker switch assembly, comprising:a rocker switch housing; a ground contact having a downwardly extending ground contact pin and a ground plate in electrical contact with said ground contact pin; first and second electrical circuit contact pins fixedly mounted within said rocker switch housing such that said first and second electrical circuit contact pins are normally electrically disengaged from said ground contact; first and second snap-dome contacts mounted within said rocker switch housing such that a peripheral portion of each one of said first and second snap-dome contacts is normally disposed in electrical contact with said ground plate while a central elevated portion of each one of said first and second snap-dome contacts is normally electrically disengaged from a respective one of said first and second electrical circuit contact pins such that first and second electrical circuits controlled by said first and second electrical circuit contact pins are normally OPEN; a rocker actuator pivotally mounted upon said rocker switch housing and comprising a rocker plate portion; and first and second actuator posts integral with said rocker plate portion of said rocker actuator and depending substantially vertically downwardly such that a lower end extremity portion of each one of said first and second actuator posts is normally disposed in contact with said central elevated portion of each one of said first and second snap-dome contacts whereby when said central elevated portions of both of said first and second snap-dome contacts are disposed in a normal, non-depressed state, said central elevated portions of both of said first and second snap-dome contacts bias said rocker actuator to a normal, non-depressed central position at which both of said first and second electrical circuits controlled by said first and second electrical contact pins are disposed in an OPEN state, whereas when a downward depression force is impressed upon one end of said rocker plate portion of said rocker actuator, said lower end extremity portion of one of said first and second actuator posts causes said central elevated portion of one of said first and second snap-dome contacts to be depressed into contact with one of said first and second electrical circuit contact pins through means of a short actuation stroke so as to electrically connect said ground contact to one of said first and second electrical circuit contact pins, which is sensed by an operator by means of tactile feedback through said one of said first and second dependent actuator posts, so as to dispose one of said first and second electrical circuits controlled by said first and second electrical circuit contact pins in a CLOSED state.
  • 11. A rocker switch assembly, comprising:a rocker switch housing; a ground contact comprising a ground contact pin and a ground plate; first and second electrical circuit contact pins fixedly mounted within said rocker switch housing such that said first and second electrical circuit contact pins are normally electrically disengaged from said ground contact; first and second snap-dome contacts mounted within said rocker switch housing such that a peripheral portion of each one of said first and second snap-dome contacts is normally disposed in electrical contact with said ground contact while a central elevated portion of each one of said first and second snap-dome contacts is normally electrically disengaged from a respective one of said first and second electrical circuit contact pins such that first and second electrical circuits controlled by said first and second electrical circuit contact pins are normally OPEN; a rocker actuator pivotally mounted upon said rocker switch housing and comprising a rocker plate portion; first and second actuator posts integral with said rocker plate portion of said rocker actuator and depending substantially vertically downwardly such that a lower end extremity portion of each one of said first and second actuator posts is normally disposed in contact with said central elevated portion of each one of said first and second snap-dome contacts whereby when said central elevated portions of both of said first and second snap-dome contacts are disposed in a normal, non-depressed state, said central elevated portions of both of said first and second snap-dome contacts bias said rocker actuator to a normal, non-depressed central position at which both of said first and second electrical circuits controlled by said first and second electrical contact pins are disposed in an OPEN state, whereas when a downward depression force is impressed upon one end of said rocker plate portion of said rocker actuator, said lower end extremity portion of one of said first and second actuator posts causes said central elevated portion of one of said first and second snap-dome contacts to be depressed into contact with one of said first and second electrical circuit contact pins through means of a short actuation stroke so as to electrically connect said ground contact to one of said first and second electrical circuit contact pins, which is sensed by an operator by means of tactile feedback through said one of said first and second dependent actuator posts, so as to dispose one of said first and second electrical circuits controlled by said first and second electrical circuit contact pins in a CLOSED state; a floor portion integrally formed within said rocker switch housing; a pair of upstanding posts integrally formed upon said floor portion of said rocker switch housing; and a pair of first apertures defined within said ground plate for mating with said pair of upstanding posts formed upon said floor portion of said rocker switch housing so as to establish an interference fit therewith by means of which said ground plate is fixedly secured within said rocker switch housing.
  • 12. The rocker switch assembly as set forth in claim 11, wherein:each one of said pair of upstanding posts integrally formed upon said floor portion of said rocker switch housing comprises a plurality of crush ribs for interacting with said apertures of said ground plate in defining said interference fit between said ground plate and said pair of upstanding posts.
  • 13. The rocker switch assembly as set forth in claim 11, wherein:said floor portion comprises three downwardly extending tubular posts for housing said ground contact pin and said first and second electrical circuit contact pins.
  • 14. The rocker switch assembly as set forth in claim 11, wherein:said ground plate is provided with a pair of second apertures which annularly surround an upper end portion of each one of said first and second electrical circuit contact pins and which have diametrical extents which are greater than the diametrical extents of said upper end portions of said first and second electrical circuit contact pins such that said ground plate is normally electrically disconnected from said first and second electrical circuit contact pins.
  • 15. The rocker switch assembly as set forth in claim 11, wherein:said floor portion of said rocker switch housing comprises a plurality of scallop-shaped wall members; and said ground plate comprises a plurality of corresponding scallop-shaped cut-out regions for mating with said scallop-shaped wall members of said floor portion of said rocker switch housing whereby said ground plate is mounted upon said floor portion of said rocker switch housing in a positionally confined manner.
  • 16. The rocker switch assembly as set forth in claim 15, wherein:each one of said first and second snap-dome contact has a substantially X-shaped configuration.
  • 17. The rocker switch assembly as set forth in claim 16, wherein each one of said first and second substantially X-shaped snap-dome contacts comprises:a plurality of scallop-shaped side portions for positionally cooperating with said scallop-shaped wall members of said floor portion of said rocker switch housing so as to positionally locate said first and second snap-dome contacts within said rocker switch housing; and a plurality of leg members formed within corner regions of said first and second substantially X-shaped snap-dome contacts for supporting said first and second substantially X-shaped snap-dome contacts upon said ground plate.
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