The present disclosure relates to a furniture member and more specifically, to a rocking furniture member with a power synchronous mechanism.
This section provides background information related to the present disclosure and is not necessarily prior art.
Furniture members such as chairs, sofas, loveseats, sectionals, and the like may include a seatback that is movable relative to a seat bottom between an upright position and a reclined position, using a recliner mechanism. Additionally, some furniture members may include a legrest mechanism that allows an occupant of the furniture member to move a legrest platform between a retracted position and an extended position to support the legs and/or feet of the occupant. Furthermore, some furniture members may include a rocker mechanism that allows the occupant of the furniture member to rock the furniture member between a rearward-tilt position and a forward-tilt position.
However, individually operating the recliner, legrest, and rocker mechanisms and the number of adjustable positions can become overwhelming for the occupant of the furniture member. The present disclosure provides a synchronous mechanism that synchronizes the recline, tilt, and legrest motions of the furniture member in order for the occupant to easily locate their desired and comfortable position without individually operating the recliner, legrest, and rocker mechanisms.
This section provides a general summary of the disclosure and is not a comprehensive disclosure of its full scope or all of its features.
The present disclosure provides a furniture member that may include a seat base, a seat assembly, a legrest platform, a drive rod, and a sequencing mechanism. The seat assembly may be movable relative to the seat base. The seat assembly may be movable between a first recline position and a second recline position, and the seat assembly may be movable between a first tilt position and a second tilt position. The legrest platform may be coupled to the seat assembly and movable between a first legrest position and a second legrest position. The drive rod may be rotatable relative to the seat assembly. Rotation of the drive rod may cause the seat assembly to move from the first tilt position to the second tilt position and may cause the legrest platform to move from the first legrest position to the second legrest position. The sequencing mechanism may include a cam attached to the drive rod and a follower wheel attached to the seat assembly. The cam may be configured to prevent the seat assembly from moving between the first recline position and the second recline position while the seat assembly moves between the first tilt position and the second tilt position and while the legrest platform moves between the first legrest position and the second legrest position.
In some configurations of the furniture member of the above paragraph, rotation of the drive rod causes a first surface of the cam to contact the follower wheel and subsequent rotation of the drive rod causes a second surface of the cam to contact the follower wheel.
In some configurations of the furniture member of either of the above paragraphs, when the first surface of the cam contacts the follower wheel, the sequencing mechanism is configured to prevent the seat assembly from reclining from the first recline position to the second recline position. When the second surface of the cam contacts the follower wheel, the sequencing mechanism is configured to allow the seat assembly to recline from the first recline position to the second recline position.
In some configurations of the furniture member of any of the above paragraphs, the furniture member includes a motor powering rotation of the drive rod.
In some configurations of the furniture member of any of the above paragraphs, actuation of the motor controls movement of the seat assembly to achieve intermediate positions between the first recline position and the second recline position and intermediate positions between the first tilt position and the second tilt position. Actuation of the motor controls movement of the legrest platform to achieve intermediate positions between the first legrest position and the second legrest position.
In some configurations of the furniture member of any of the above paragraphs, the furniture member includes a rail, a sliding carriage and a support rod. The rail is attached to the motor. The sliding carriage is attached to the drive rod and coupled to the rail. The support rod is rotatable relative to the seat assembly and coupled to the motor.
In some configurations of the furniture member of any of the above paragraphs, the motor drives the sliding carriage to slide along the rail and simultaneously causes the drive rod to rotate. Rotation of the drive rod causes the seat assembly to simultaneously move between the first tilt position and the second tilt position and the legrest platform to simultaneously move between the first legrest position and the second legrest position.
In some configurations of the furniture member of any of the above paragraphs, the motor drives the rail to slide relative to the sliding carriage and simultaneously causes the support rod to rotate. Rotation of the support rod causes the seat assembly to move between the first recline position and the second recline position.
In some configurations of the furniture member of any of the above paragraphs, the furniture member includes a tilt linkage mechanism. The tilt linkage mechanism includes a clevis drivingly engaged to the drive rod and a wheel support panel pivotally attached to the seat base.
In some configurations of the furniture member of any of the above paragraphs, rotation of the drive rod causes the clevis to drive rotation of the wheel support panel, and rotation of the wheel support panel causes the seat assembly to move relative to the seat base between the first tilt position and the second tilt position.
In some configurations of the furniture member of any of the above paragraphs, the tilt linkage mechanism includes a first link rotatably attached to the clevis and the wheel support panel. The first link is movable independent of the clevis. The tilt linkage mechanism includes a second link rotatably attached to the wheel support panel and has a follower wheel extending from the second link.
In some configurations of the furniture member of any of the above paragraphs, the seat assembly is rockable between the first rock position and a second rock position. The first and second links and the wheel support panel simultaneously rotate as the seat assembly moves between the first and second rock positions. The seat assembly is rockable between the first rock position and the second rock position when the legrest platform is in the first legrest position.
In some configurations of the furniture member of any of the above paragraphs, when the follower wheel contacts the wheel support panel, the seat assembly is in the first rock position and is restricted from rocking further in a rearward direction.
In some configurations of the furniture member of any of the above paragraphs, when the first link contacts the clevis, the seat assembly is in the second rock position and is restricted from rocking further in a forward direction.
The present disclosure provides a furniture member that may include a seat base, a seat assembly, a legrest platform, a drive rod, a support rod, and a tilt linkage mechanism. The seat assembly may be movable relative to the seat base. The seat assembly may be movable between an upright position and a reclined position, and the seat assembly may be movable between a nominal tilt position and a rearward-tilt position. The legrest platform may be coupled to the seat assembly. The legrest platform may be movable between a stowed position and a deployed position. The drive rod may be rotatable relative to the seat assembly. Rotation of the drive rod causes the legrest platform to move from the stowed position to the deployed position. The support rod may be rotatable relative to the seat assembly. Rotation of the support rod may cause the seat assembly to move between the upright position and the reclined position. The tilt linkage mechanism may include a set of linkages attached the drive rod and the support rod, a first cam attached to the drive rod, a first follower wheel movable into rolling contact with the first cam, and a wheel support panel rotatably attached to the seat base. The tilt linkage mechanism may be configured to allow the seat assembly to move between the nominal tilt position and the rearward-tilt position simultaneously while the legrest platform moves between the stowed position and the deployed position and the seat assembly moves between the upright position and the reclined position.
In some configurations of the furniture member of the above paragraph, the furniture member may include a sequencing mechanism. The sequencing mechanism includes a second cam attached to the drive rod and a second follower wheel attached to the seat assembly. The second cam includes a first surface, a second surface, and third surface.
In some configurations of the furniture member of either of the above paragraphs, when the first surface of the second cam contacts the second follower wheel, the second cam is configured to prevent the seat assembly from moving between the upright position and the reclined position.
In some configurations of the furniture member of any of the above paragraphs, when the second surface of the second cam contacts the second follower wheel, the second cam is configured to allow the seat assembly to move between the upright position and the reclined position.
In some configurations of the furniture member of any of the above paragraphs, the furniture member may include a motor powering rotation of the drive rod.
In some configurations of the furniture member of any of the above paragraphs, actuation of the motor controls movement of the seat assembly to achieve intermediate positions between the upright position and the reclined position and intermediate positions between the nominal tilt position and the rearward-tilt position. Actuation of the motor controls movement of the legrest platform to achieve intermediate positions between the stowed position and the deployed position.
In some configurations of the furniture member of any of the above paragraphs, the furniture member may include a rail attached to the motor and a sliding carriage attached to the drive rod.
In some configurations of the furniture member of any of the above paragraphs, the motor first drives the sliding carriage to slide along the rail and simultaneously causes the drive rod to rotate. The motor subsequently drives the rail to slide relative to the sliding carriage and simultaneously causes the support rod to rotate.
In some configurations of the furniture member of any of the above paragraphs, the set of linkages of the tilt linkage mechanism include a first link coupled to the support rod and a second link coupled to the drive rod.
In some configurations of the furniture member of any of the above paragraphs, rotation of the first cam causes the first cam to contact the first follower wheel and simultaneously drives the set of linkages such that the seat assembly moves from the nominal tilt position to the rearward-tilt position.
In some configurations of the furniture member of any of the above paragraphs, the seat assembly is sequenced to move from a first synchronous position to a second synchronous position and from a third synchronous position to a fourth synchronous position. When the seat assembly moves between the first synchronous position and the fourth synchronous position, the seat assembly moves between the nominal tilt position and the rearward-tilt position and the legrest platform moves between the stowed position and the deployed position. When the seat assembly moves between the second synchronous position and the fourth synchronous position, the seat assembly moves between the upright position and the reclined position.
In some configurations of the furniture member of any of the above paragraphs, the seat assembly is rockable between a rearward-rock position and a forward-rock position. The set of linkages and the wheel support panel simultaneously rotate as the seat assembly moves between the rearward-rock and forward-rock positions. The seat assembly is free to rock between the forward-rock position and the rearward-rock position when the legrest platform is in the stowed position. The seat assembly is restricted from rocking between the forward-rock position and the rearward-rock position when the legrest platform is in the deployed position. In some configurations of the furniture member of any of the above paragraphs, when the first follower wheel contacts the wheel support panel, the seat assembly is in the rearward-rock position and is restricted from rocking further in a rearward direction.
In some configurations of the furniture member of any of the above paragraphs, when the first follower wheel contacts the first cam, the seat assembly is in the forward-rock position and is restricted from rocking further in a forward direction.
Further areas of applicability will become apparent from the description provided herein. The description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations and are not intended to limit the scope of the present disclosure.
Corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Example embodiments will now be described more fully with reference to the accompanying drawings.
Example embodiments are provided so that this disclosure will be thorough and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms “a,” “an,” and “the” may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “comprising,” “including,” and “having,” are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
When an element or layer is referred to as being “on,” “engaged to,” “connected to,” or “coupled to” another element or layer, it may be directly on, engaged, connected or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to,” “directly connected to,” or “directly coupled to” another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as “first,” “second,” and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
With reference to
The seat assembly 52 may rock between the first, second, and third rock positions independent of the seat assembly 52 moving between the first, second, third, and fourth synchronous positions. More specifically, rocking of the seat assembly 52 between the first, second, and third rock positions is manually powered by an occupant sitting in the seat assembly 52. Movement of seat assembly 52 between the first, second, third, and fourth synchronous positions is electrically powered by a motor (e.g., motor 126). When the seat assembly 52 moves from the first synchronous position (
With reference to
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The seat bottom assembly 66 may include a pair of first support beams 84 and a pair of second support beams 86. Each of the first support beam 84 may extend between a front end 85 and a rear end 87 that opposes the front end 85. The front end 85 may be positioned near the front support panel 74 and the rear end 87 may be positioned near the seatback assembly 64. A first one of the second support beams 86 may be attached to the pair of first support beams 84 at the front ends 85. A second one of the second support beam 86 may be attached to the pair of first support beams 84 at the rear ends 87. Accordingly, the pairs of first and second support beams 84, 86 may cooperate to substantially form a frame for the seat bottom assembly 66 that may support a seat cushion (not shown), seat bottom springs (not shown), and/or seat bottom slats (not shown), for example.
The pair of linkages 78 may attach the pair of first panels 80 of the seatback assembly 64 to the pair of first support beams 84 of the seat bottom assembly 66, respectively. More specifically, the pair of linkages 78 may attach the pair of first panels 80 to the rear ends 87 of the pair of first support beams 84. The pair of linkages 78 may support movement of the seatback assembly 64 and the seat bottom assembly 66 between the upright position and the reclined position.
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Each of the rocker spring assemblies 90 may be in mirror-image configuration with each other. With continued reference to
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The sliding carriage 132 is slidably disposed and supported on the rail 130. The sliding carriage 132 is configured to slide in either a forward direction (i.e., toward the first end 172 of the rail 130) or a rearward or backward direction (i.e., toward the second end 174 of the rail 130). As illustrated in
As shown in
The cam 134 may be fixedly attached to the brace member 144 using a connecting link 200 and a connecting bracket 202. The connecting link 200 may be fixedly attached to the brace member 144 and the front support panel 74 (
The follower wheel 184 may be supported on the cam 134. As illustrated in
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The first link 226 may include a first end 244 that is attached to the drive rod 120 and a second end 246 that is rotatably attached to the second link 228. The first end 244 of the first link 226 may be disposed between the sidewalls 238 of the clevis 225. Additionally, the second link 228 may include a first end 248 that is rotatably attached to the first link 226 and a second end 250 that is rotatably attached to the third link 230. In the example shown in the figures, the second link 228 is formed substantially in an L-shape. However, the second link 228 could have any other suitable shape.
The third link 230 includes a first end 252 that is attached to the first support rod 122 and a second end 254 that is rotatably attached to the second end 250 of the second link 228. The second end 250 of the second link 228 and the second end 254 of the third link 230 are rotatably attached to the wheel support panel 232 using a common mechanical fastener 256. A follower wheel 258 may extend from the third link 230. The follower wheel 258 may include a base 260 that is fixed to the third link 230 and a contact surface 262 of the follower wheel 258 that may be in rolling contact with the wheel support panel 232.
The wheel support panel 232 extends between a first end 264 that is rotatably attached to the second and third links 228, 230 and a second end 266 that is rotatably attached to the mount bracket 234 (or to the first cross member 94 of the seat base 60). The common mechanical fastener 256 extends through the wheel support panel 232 and is positioned adjacent to the first end 264 of the wheel support panel 232. The wheel support panel 232 may be made of a polymeric material (such as polyoxymethylene, for example), a composite material, a metallic material, or any other suitable material.
The mount bracket 234 is fixedly attached to the first cross member 94 of the seat base 60. The mount bracket 234 includes a back wall 268 that abuts the seat base 60 and opposing sidewalls 270 that extend from the back wall 268 to substantially form a U-shape. The second end 266 of the wheel support panel 232 is positioned between the sidewalls 270 of the mount bracket 234. A mechanical fastener 272 extends transversely through the sidewalls 270 of the mount bracket 234 and the wheel support panel 232.
As shown in
The legrest mechanism 56 is movable between a first position or stowed position (
The pair of drive link 290 may be positioned at the first rod end 136 and the second rod end 138 of the drive rod 120. As shown in
The pair of support links 292 may be positioned inboard of the pair of drive links 290. Each of the support links 292 may include a first wall 314 and a second wall 316 that cooperate to substantially form an L-shape. The first wall 314 may be positioned beside the drive rod 120 in parallel and spaced from the second wall 300 of the drive link 290. A mechanical fastener 318 may extend through the first wall 314 and the drive rod 120 to fixedly attach the first wall 314 to the drive rod 120. The second wall 316 may include a proximal end 320 and a distal end 322 that is opposite the proximal end 320. The drive rod 120 may extend through the proximal end 320 of the second wall 316 such that the second wall 316 is drivingly engaged with the drive rod 120.
A support tube 324 may be disposed at the distal end 322 of the second wall 316. The support tube 324 may include a body 326 and a pair of hooks 328 extending from opposing longitudinal ends of the body 326. The body 326 may be formed in a tube-like formation and may be positioned substantially perpendicular to the third wall 302 of the drive link 290. One hook 328 may be coupled to the distal end 322 of the second wall 316 of the support link 292 and a second one of the hooks 328 may be coupled to the third wall 302 of the drive link 290.
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The first linkage 384 may include a first drive link 400, a second drive link 402, and a connecting link 404. The first drive link 400 may include an aperture 406 that is shaped to the cross-sectional shape of the drive rod 120. The drive rod 120 may extend through the aperture 406 such that the first drive link 400 is drivingly engaged with the drive rod 120.
The second drive link 402 may include a first wall 410 and a second wall 412 that cooperate to substantially form an L-shape. The first wall 410 may be positioned beside the drive rod 120 and more specifically, abut the drive rod 120. One or more mechanical fasteners 414 may extend through the first wall 410 and into the drive rod 120 to fixedly attach the second drive link 402 to the drive rod 120. The second wall 412 of the second drive link 402 may be spaced from the first drive link 400 along the drive rod 120 and may be substantially parallel to the first drive link 400.
The connecting link 404 may include a first end 418 that is rotatably attached to the cam 382 and a second end 420 that is rotatably attached to the first and second drive links 400, 402. More specifically, the first end 418 of the connecting link 404 may be rotatably attached to the cam 382 in a location between the first and second sides 392, 394 of the cam 382. The second end 420 of the connecting link 404 may be positioned between the first drive link 400 and the second wall 412 of the second drive link 402. A mechanical fastener 422 may extend through the first drive link 400, the second end 420 of the connecting link 404, and the second wall 412 of the second drive link 402 to rotatably attach the connecting link 404 to the first and second drive links 400, 402.
The second linkage 386 may include a first link 424, a second link 426, and a follower wheel 428. The first link 424 may include a first end 430 and a second end 432 that opposes the first end 430. The first end 430 may include an aperture 439 that receives the second support rod 124 such that the first link 424 may be fixedly attached to the second support rod 124. The second end 432 may be rotatably coupled to the second link 426. The second link 426 may include a first end 434 and a second end 436 that opposes the first end 434. The first end 434 is attached to the follower wheel 428. The first and second links 424, 426 may be rotatably attached using a mechanical fastener 438 that extends through the second end 432 of the first link 424 and the second end 436 of the second link 426.
A support plate 440 may be positioned adjacent to the slotted member 380. The support plate 440 may be fixedly attached to the first support beam 84 (
The follower wheel 428 may roll against the second and third sides 394, 396 of the cam 382. As shown in
With reference to
As shown in
Additionally, movement of the seat bottom assembly 66 rearward simultaneously causes movement of the first support rod 122 in a corresponding direction. Because the third link 230 is attached to the first support rod 122, movement of the first support rod 122 causes the first end 252 of the third link 230 to move in a corresponding direction and thereby, causes the second end 254 of the third link 230 to pivot in a forward direction (e.g., toward a forward end 452 of the furniture member 50). The second end 254 of the third link 230 is attached to the wheel support panel 232 and simultaneously causes the first end 264 of the wheel support panel 232 to pivot forward. Movement of the wheel support panel 232 simultaneously causes the second link 228 and the first link 226 to move in a corresponding direction.
As the wheel support panel 232 continues to move, the wheel support panel 232 contacts the contact surface 262 of the follower wheel 258. Contact of the wheel support panel 232 and the follower wheel 258 restricts the wheel support panel 232 from further pivoting forward toward the front support panel 74 and thereby, restricts the seat assembly 52 from moving further rearward. In other words, when the wheel support panel 232 contacts the contact surface 262 of the follower wheel 258, the seat assembly 52 is in a full rearward-rock position.
To move the seat assembly 52 from the nominal rock position to the forward-rock position, the occupant may apply a force in the forward direction to the seat bottom assembly 66. As a result, the seatback assembly 64 rocks forward and simultaneously rocks the seat bottom assembly 66 forward relative to the seat base 60. Movement of the seat bottom assembly 66 relative to the seat base 60 simultaneously causes the first and second springs 104, 106 of the rocker spring assembly 90 to move and flex forward.
Additionally, movement of the seat bottom assembly 66 forward simultaneously causes the first support rod 122 to move in a corresponding direction. Because the third link 230 is attached to the first support rod 122, movement of the first support rod 122 causes the first end 252 of the third link 230 to move in a corresponding direction and thereby, causes the second end 254 of the third link 230 to move rearward. The second end 254 of the third link 230 is attached to the wheel support panel 232 and simultaneously causes the wheel support panel 232 to pivot rearward. Movement of the second end 254 of the third link 230 additionally causes the second link 228 to pivot rearward. Because the first end 248 of the second link 228 is attached to the second end 246 of the first link 226, movement of the second link 228 drives the first link 226 to rotate about the drive rod 120. As the first link 226 continues to rotate, the first end 244 of the first link 226 contacts the clevis 225 and more specifically, the backwall 236 of the clevis 225. Thereby, the clevis 225 restricts further rotation of the first link 226 and restricts the seat assembly 52 from moving further forward. In other words, when the first end 244 of the first link 226 contacts the backwall 236 of the clevis 225, the seat assembly 52 is in a full forward-rock position.
One of ordinary skill in the art should appreciate that the seat assembly 52 may move from the forward-rock position to the rearward-rock position, and vice versa. Additionally, the seat assembly 52 may move from any position between the nominal rock position, forward-rock position, and rearward-rock position toward either of the forward-rock position or the rearward-rock position.
As shown in
From the first synchronous position (
Additionally, rotation of the drive rod 120 simultaneously causes the drive link 290 of the legrest mechanism 56 to rotate and in response, the pantograph linkages 294 begin to expand. Lastly, rotation of the drive rod 120 simultaneously causes the first linkage 384 to rotate in a corresponding direction. Rotation of the first linkage 384 causes the cam 382 to rotate such that the follower wheel 428 of the sequencing mechanism 58 rolls against the second side 394 of the cam 382.
From the second synchronous position (
Further rotation of the drive rod 120 simultaneously causes the clevis 225 of the tilt linkage mechanism 55 to further rotate such that the clevis 225 drives rotation of the first, second, and third links 226, 228, 230 and thereby, causes the wheel support panel 232 to rotate to the second position (
Additionally, further rotation of the drive rod 120 simultaneously causes the drive link 290 to further rotate such that the legrest mechanism 56 (i.e., pantograph linkages 294) are placed in the deployed position when the seat assembly 52 is in the third synchronous position.
Additionally, further rotation of the drive rod 120 simultaneously causes the first linkage 384 of the sequencing mechanism 58 to rotate in a corresponding direction. Rotation of the first linkage 384 causes rotation of the cam 382 such that the follower wheel 428 contacts the third side 396 of the cam 382 when the seat assembly 52 is in the third synchronous position.
When the pantograph linkages 294 fully expand to the extended position (
Rotation of the second support rod 124 causes rotation of the second linkage 386. More specifically, rotation of the second support rod 124 causes the first link 424 to simultaneously rotate because the second support rod 124 is fixedly attached to the first link 424. Movement of the first link 424 cause the second link 426 to move forward. Because the second link 426 is fixedly attached to the seat bottom assembly 66, movement of the second link 426 causes the seat assembly 52 to begin moving from the upright position toward the reclined position. Accordingly, the seat bottom assembly 66 moves forward. As the seat bottom assembly 66 moves forward, the slotted member 380 slides in a corresponding direction, relative to the first support rod 122 and the cam 382. Because the follower wheel 428 is fixedly attached to the seat bottom assembly 66, the follower wheel 428 moves forward and rolls against the third side 396 of the cam 382. Since the third side 396 of the cam 382 is substantially flat, the cam 382 allows movement of the follower wheel 428 and the seat bottom assembly 66 such that the seat assembly 52 begins to recline from the upright position toward the reclined position.
From the third synchronous position (
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With reference to
The seat base 560, the seat assembly 552, the drive actuator mechanism 554, and the legrest mechanism 556 may be the same or substantially similar to the seat base 60, the seat assembly 52, the drive actuator mechanism 54 and the legrest mechanism 56 of furniture member 50. For example, the seat assembly 552 may include a seatback assembly 551 and a seat bottom assembly 553. Accordingly, the seat base 560, the seat assembly 552, the drive actuator mechanism 554, and the legrest mechanism 556 and the respective operation will not be re-described in detail.
The drive actuator mechanism 554 may include a drive rod 562, a first support rod 564, a second support rod 566, and a motor 568. The drive actuator mechanism 554 is movable between a first position (
As shown in
The linkages 570 may include a first link 580, a second link 582, a third link 584, a fourth link 586, a fifth link 588, and a sixth link 590. A first end 592 of the first link 580 may receive the second support rod 566 and a second end 594 of the first link 580 may be rotatably attached to a first end 596 of the second link 582. A second end 598 of the second link 582 may be rotatably attached to a first end 600 of the third link 584. A second end 602 of the third link 584 may be rotatably attached to a first end 604 of the fourth link 586. The drive rod 120 may extend through an intermediate portion 606 (disposed between the first and second ends) of the third link 584. A second end 608 of the fourth link 586 may be rotatably attached to a first end 610 of the fifth link 588. A first follower wheel 612 may be disposed at the second end 608 of the fourth link 586 and the first end 610 of the fifth link 588. A second end 614 of the fifth link 588 may be rotatably attached to the first support rod 564. A first end 616 of the sixth link 590 may be rotatably attached to the first support rod 564 and positioned inboard of the second end 614 of the fifth link 588. A second follower wheel 618 may be disposed at a second end 620 of the sixth link 590. A pair of recesses 622 may be formed in opposing longitudinal sides 624 of the sixth link 590. The pair of recesses 622 may be positioned at an intermediate portion 626 (disposed between the first and second ends 616, 620) of the sixth link 590. The recesses 622 may be formed in a partial circular shape such that at least one of the recesses 622 may receive the first follower wheel 612.
The cam 572 may be fixedly attached to the drive rod 562 and spaced inboard from the linkages 570. More specifically, a connecting bracket 630 may fixedly attach the cam 572 to the drive rod 562. The connecting bracket 630 may include a backwall 632 and opposing sidewalls 634 that extend from and cooperate with the backwall 632 to substantially form a U-shape. The cam 572 may be disposed between the sidewalls 634 of the connecting bracket 630. The drive rod 562 may be disposed between the cam 572 and the backwall 632 of the connecting bracket 630. One or more mechanical fasteners 636 may extend through the sidewalls 634 of the connecting bracket 630 and the cam 572. Additionally, a mechanical fastener 638 may extend through the backwall 632 of the connecting bracket 630, the drive rod 562 and into the cam 572. A spacer 640 may be disposed between the connecting bracket 630 and the third link 584 of the linkages 570.
The cam 572 may include a first side 642 and a second side 644 that cooperate to substantially form an enclosed U-shape. The first side 642 of the cam 572 may be curved and may substantially form a U-shape. The second side 644 of the cam 572 may be substantially flat and may cooperate with the first side 642 of the cam 572. The backwall 632 of the connecting bracket 630 and the drive rod 562 may be disposed adjacent to the second side 644 of the cam 572. The cam 572 may be made of a polymeric material (such as polyoxymethylene, for example), a composite material, a metallic material, or any other suitable material.
The wheel support panel 574 may extend between a first end 650 and a second end 652 that opposes the first end 650. The first end 650 of the wheel support panel 574 may be rotatably attached to the sixth link 590 in a position between the intermediate portion 626 and the second end 620 of the sixth link 590. The second end 652 of the wheel support panel 574 may be rotatably attached to the seat base 560 using the mount bracket 576. The wheel support panel 574 may include a recess 654 that may be disposed near the first end 650 of the wheel support panel 574. The recess 654 may be formed in a lateral side 656 of the wheel support panel 574 that is adjacent to the second follower wheel 618. The recess 654 may be formed in a partially circle shape such that the recess 654 may receive the second follower wheel 618. The wheel support panel 574 may be made of a polymeric material (such as polyoxymethylene, for example), a composite material, a metallic material, or any other suitable material.
The mount bracket 576 may be fixedly attached to the seat base 560. The mount bracket 576 may include a back wall 660 that abuts the seat base 560 and opposing sidewalls 662 that cooperate with the back wall 660 to substantially form a U-shape. The second end 652 of the wheel support panel 574 is positioned between the sidewalls 662 of the mount bracket 576. A mechanical fastener 664 extends transversely through the sidewalls 662 of the mount bracket 576 and the wheel support panel 574 to rotatably attach the wheel support panel 574 to the mount bracket 576.
As shown in
The slotted member 680, the cam 682, and the first linkage 684 may be the same or substantially similar to the slotted member 380, the cam 382, and the first linkage 384 of the sequencing mechanism 58. Accordingly, the slotted member 680, the cam 682, and the first linkage 684 will not be re-described in detail.
The slotted member 680 may include a slot 688. The cam 682 may be rotatably coupled to the slotted member 680. The cam 682 may include a first side 690, a second side 692, and a third side 694 that cooperate to substantially form a triangular shape. A protrusion 696 may be formed between the first and third sides 690, 694 of the cam 682. The first support rod 564 may extend through the protrusion 696 and into the slot 688 of the slotted member 680.
The first linkage 684 may include a first drive link 698, a second drive link 700, and a connecting link 702. The drive rod 562 may extend through the first drive link 698 and the second drive link 700 may be secured to the drive rod 562. Accordingly, the first and second drive links 698, 700 are drivingly engaged with the drive rod 562. The connecting link 702 may include a first end 704 that is rotatably attached to the cam 682 and a second end 706 that is rotatably attached to the first and second drive links 698, 700. More specifically, the first end 704 of the connecting link 702 may be fixedly attached to the cam 682 in a location between the first and second sides 690, 692 of the cam 682. The second end 706 of the connecting link 702 may be positioned between the first and the second drive links 698, 700.
A follower wheel 710 may be coupled to the cam 682 and secured to the seat assembly 552 using a mounting bracket 712. A mechanical fastener 714 may extend through the follower wheel 710. The follower wheel 710 may rollingly engaged with the second and third sides 692, 694 of the cam 682. As illustrated in
The second linkage 686 may include a first link 720, a second link 722, and a mounting bracket 724. The first link 720 may include a first end 726 and a second end 728 that opposes the first end 726. The first end 726 may receive the second support rod 566 and may be fixedly attached to the second support rod 566. The second end 728 may be rotatably attached to the second link 722. The second link 722 may include a first end 730 that is rotatably attached to the mounting bracket 724 and a second end 732 that is rotatably attached to the second end 728 of the first link 720. The mounting bracket 724 may be fixedly attached to the seat assembly 552.
With reference to
As shown in
The seat assembly 552 may be manually powered by an occupant sitting in the furniture member 550. To move the seat assembly 552 from the nominal rock position to the rearward-rock position, the occupant may apply a force to the seatback assembly 551 in a rearward direction (e.g., toward a rearward end 740 of the furniture member 550). As a result, the seatback assembly 551 rocks rearward and simultaneously rocks the seat bottom assembly 553 rearward relative to the seat base 560. Movement of the seat bottom assembly 553 causes movement of the first support rod 564 in a corresponding direction. Because the sixth link 590 is attached to the first support rod 564, movement of the first support rod 564 causes the sixth link 590 to pivot about the first end 616 of the sixth link 590 and thereby, causes the wheel support panel 574 to pivot about the second end 652 and in a forward direction (e.g., toward a forward end 742 of the furniture member 550).
Additionally, movement of the first support rod 564 causes the fifth link 588 to pivot at the second end 614 of the fifth link 588. Because the fifth link 588 is attached to the fourth link 586, the fourth link 586 is attached to the third link 584, the third link is attached to the second link 582, and the second link 582 is attached to the first link 580, movement of the fifth link 588 simultaneously causes the fourth, third, second, and first links 586, 584, 582, 580 to move in a corresponding direction.
As the sixth link 590 and the wheel support panel 574 continue to move, the second follower wheel 618 contacts the recess 654 of the wheel support panel 574. Contact of the second follower wheel 618 and the recess 654 restricts the sixth link 590 from further movement and thereby, restricts the seat assembly 552 from moving further rearward. In other words, when the second follower wheel 618 contacts the recess 654 of the wheel support panel 574, the seat assembly 552 is in a full rearward-rock position.
To move the seat assembly 552 from the nominal rock position to the forward-rock position, the occupant may apply a force to the seat bottom assembly 553 in the forward direction. As a result, the seat assembly 552 rocks forward relative to the seat base 560. Movement of the seat assembly 552, and more specifically the seat bottom assembly 553, simultaneously causes the first support rod 564 to move in a corresponding direction. Because the sixth link 590 is attached to the first support rod 564, movement of the first support rod 564 causes the sixth link 590 to pivot about the first end 616 of the sixth link 590 in an upward direction (e.g., toward the seat bottom assembly 553).
Additionally, movement of the first support rod 564 causes the fifth link 588 to pivot about the second end 614 of the fifth link 588 in the upward direction. Because the fifth link 588 is attached to the fourth link 586, the fourth link 586 is attached to the third link 584, the third link is attached to the second link 582, and the second link 582 is attached to the first link 580, movement of the fifth link 588 simultaneously causes the fourth, third, second, and first links 586, 584, 582, 580 to move in a corresponding direction.
As the sixth link 590 and the wheel support panel 574 continue to move, the first follower wheel 612 contacts the recess 622 of the sixth link 590 and the second follower wheel 618 contacts the first side 642 of the cam 572. Accordingly, the first and second follower wheels 612, 618 restrict further movement of the fifth and sixth links 588, 590, respectively and therefore, restricts the seat assembly 552 from moving further forward. In other words, when the first follower wheel 612 contacts the recess 6222 of the sixth link 590 and the second follower wheel 618 contacts the first side 642 of the cam 572, the seat assembly 552 is in a full forward-rock position.
One of ordinary skill in the art should appreciate that the seat assembly 552 may move from the forward-rock position to the rearward-rock position, and vice versa. Additionally, the seat assembly 552 may move from any position between the nominal rock position, forward-rock position, and rearward-rock position toward either of the forward-rock position or the rearward-rock position.
From the first synchronous position (
From the second synchronous position (
Further rotation of the drive rod 562 also causes the first linkages 684 of the sequencing mechanism 558 to rotate, and thereby rotate the cam 682. The follower wheel 710 (
From the third synchronous position (
As shown in
Additionally, the tilt linkage mechanism 555 moves the seat assembly 552 from nominal rock position to the rearward-rock position simultaneously with movement of the legrest mechanism 56 from the retracted position to the extended position and movement of the seat assembly 552 from the upright position to the recline position. More specifically, the seat assembly 552 is placed at approximately a 9 degree body tilt relative to the nominal rock position when the legrest mechanism 556 is in the extended position and the seat assembly 552 is placed at an approximately 14 degrees of body tilt relative to the nominal rock position when the seat assembly is in the reclined position.
The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure.