Rocking recliner chair

Information

  • Patent Grant
  • 6634706
  • Patent Number
    6,634,706
  • Date Filed
    Thursday, September 27, 2001
    23 years ago
  • Date Issued
    Tuesday, October 21, 2003
    21 years ago
Abstract
A mechanism for a rocking reclining chair is caused to have enhanced ease of use, to be more stable, and to provide enhance comfort. The mechanism includes a locking linkage arranged to engage the base of the chair for locking of the claim against rocking when the ottoman of the chair is extended. The locking linkage preferably includes two locking members arranged to make locking engagement with the base of the claims at locations rearward of the locations where the chair's rocker cams are supported.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a rocking reclining chair and a mechanism therefor, and especially to a rocking reclining chair and mechanism which provides increased stability to a user, particularly when the ottoman of the chair is extended, and which provides an increased angle of pitch for the extended ottoman, provides ease of operation, and can be used for many different configurations of upholstery.




Rocking reclining chairs are typically constructed to provide a locking mechanism to prevent rocking of the chair when the chair's ottoman (also known as leg rest or footrest) is extended. Such locking mechanisms provides stability to the chair, since the user will typically have his or her feet off the floor when the ottoman is in the extended position, and rocking of the chair under these circumstances may result in discomfort to the user. Typical examples of prior art rocking reclining chairs having such rocking mechanisms are shown in U.S. Pat. Nos. 6,000,745 and 4,601,513.




However, prior art arrangements have not heretofore permitted the extended ottoman to be positioned at an increased pitch (or angle from the horizontal) so as to provide increased comfort for the user, and a need exists for a mechanism for a rocking reclining chair that will provide such an increased pitch for the ottoman. There is also a need for a rocking reclining chair having a locking mechanism that will provide enhanced ease of operation for the user so that the ottoman may be extended and the chair's position locked without undue effort. In addition, a need exists for a rocking reclining chair having a mechanism that is adaptable for use with many different configurations of upholstery, even if the various upholstery configurations have different balance points or weight characteristics. There is also a need for rocking reclining chair having a mechanism that is biased to prevent undue noise during rocking.




SUMMARY OF THE INVENTION




A mechanism for a reclining chair is caused to provide increased pitch, ease of operation, and enhanced comfort for the user, by having a locking linkage to lock the chair against rocking motion when the ottoman of the chair is extended. The locking linkage preferably includes two locking members, each engaging the base of the chair rearward of the locations where the chair's rocker cams are supported. The mechanism preferably includes a biasing link to bias the locking linkage against undesired movement when the ottoman is retracted.




The principles of the invention will be further discussed with reference to the drawings wherein preferred embodiments are shown. The specifics illustrated in the drawings are intended to exemplify, rather than limit, aspects of the invention as defined in the claims.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a rocking reclining chair embodying the principles of the present invention;





FIG. 2

is a side elevational view of the mechanism for the chair of

FIG. 1

(right side linkage), shown in the upright position thereof;





FIG. 3

is a comparable side elevational view of the mechanism in the position of

FIG. 2

showing more of the mechanism;





FIG. 4

, is a comparable side elevational view of the mechanism of

FIG. 2

with the seat mounting plate partially cut away;





FIG. 5

is a side elevational view of the mechanism, shown in the intermediate, TV position thereof;





FIG. 6

is a comparable side elevational view of the mechanism in the position of

FIG. 5

, showing more of the mechanism;





FIG. 7

is a comparable side elevational view of the mechanism in the position of

FIG. 5

, with the seat mounting plate partially cut away;





FIG. 8

is a comparable side elevational view of mechanism, shown in the fully reclined position thereof;





FIG. 9

is a comparable side elevational view of the mechanism in the position of

FIG. 8

, showing more of the mechanism;





FIG. 10

is a comparable side elevational view of the mechanism in the position of

FIG. 8

, with the seat mounting plate partially cut away;





FIG. 11

is a top plan view of the mechanism, shown in the fully reclined position thereof;





FIG. 12

is a perspective view of the mechanism from the right end above, shown in the upright position of

FIG. 2

;





FIG. 13

is a diagrammatic fragmentary view of a portion of the locking linkage of the mechanism, shown in the upright position of

FIG. 2

;





FIG. 14

is a diagrammatic fragmentary view of a portion of the locking linkage of

FIG. 13

with the chair in the TV position of

FIG. 5

; and





FIG. 15

is diagrammatic fragmentary view of another portion of the locking linkage of

FIG. 13

with the chair in the TV position of FIG.


5


.











The terms “left” and “right” as used to describe the sides of the mechanism or chair are used from viewpoint of a person occupying the chair. The “handle side” in the preferred embodiment is the right side of the chair. The term “inboard side” of a side linkage refers to the side viewed looking outwards from medially of the chair, and term “outboard side” of a side linkage refers to the side viewed looking from outside towards the side mechanism.




In this description, the term longitudinal is used to denote the front-to-rear direction, and the term transverse is used to denote the left-to-right direction.




DETAILED DESCRIPTION OF PREFERED EMBODIMENTS




The chair


10


(

FIG. 1

) includes a base


12


(FIG.


2


), a rocking reclining chair mechanism


14


, a seat and arm frame mounting bracket


16


, an upholstered seat and arm frame unit


18


, an upholstered back


20


and an upholstered ottoman


22


(the primary member only of which shows in

FIG. 1

, the secondary member of which being stored therebehind in this position of the chair. (Ottomans are sometimes also known as leg rests or footrests.) In this embodiment, the operating mechanism is handle operated, at least for initiation of movement from the

FIG. 2

to the

FIG. 5

positions, the user-accessible operating handle being shown at


24


in

FIG. 1

mounted on an end of a handle tube (to be described below, sometimes also known as a torque tube).




It is a convenient and conventional technique in the manufacture of reclining chairs, which is useful in manufacturing the chair


10


, to provide the left and right sides of the base


12


and operating mechanism


14


(and, in this instance, the bracket


16


) as corresponding elements of prefabricated mirror image (left and right) sub-assemblies often known as side linkages, certain corresponding elements of which are integrated by being interconnected by transverse interconnecting elements.




In this description, the term longitudinal is used to denote the front-to-rear direction, and the term transverse being used to denote the left-to-right direction).




In a handle-operated motion chair, such as the preferred embodiment of the chair


10


, the operating handle


24


is mounted on an extension


26


(through an opening through the upholstery of the seat and arm frame unit


18


) of a transversely extending torque tube


28


, opposite end portions are journaled in sleeve bearings


30


, e.g., made of nylon or other self-lubricated synthetic plastic material, mounted in openings in respective links of the left and right side linkages.




In view of the mirror image nature of the left and right side linkages, only one is shown in

FIGS. 2-10

.




In the preferred embodiment, the base


12


is shown comprising left and right longitudinal members


32


, each provided as a steel square sectioned element laterally interconnected by transverse members


4


,


6


each provided on an L-sectioned element having a lower, horizontal flange


38


, and having an upstanding foremost flange


40


in the case front transverse member


34


, and having an upstanding rearmost flange


42


in the case of the rear transverse member


36


. The transverse members


32


are preferably welded to the members


34


and


38


where they cross.




Lower spring mounting blocks


44


are mounted on the transverse members


32


on the left and right sides thereof. The lower spring mounting blocks


44


are attached to the transverse members


32


by nut and bolt sets


46


, or other appropriate fastening method. A pair of springs


48


have their lower ends mounted and lower spring mounting blocks


44


, and the upper ends of the springs


48


are mounted in upper spring mounting blocks


50


. The respective upper and lower ends of the springs


48


are held in the mounting blocks


44


,


50


in corresponding recesses into which the helical springs


48


are threaded and securely gripped. The upper spring mounting blocks


50


are attached by nut and bolt sets


52


, or other appropriate fastening means, to right and left cam mounting plates


54


. The right and left cam mounting plates


54


are joined to each other by three transverse members, rear transverse member


56


, and the preferred embodiment steel bar, intermediate transverse member


58


, preferably a square steel tube section, and forward transverse member


60


, preferably a square steel tube section.




Each of the cam mounting plates


54


is mounted on a respective rocker cam by screws or other appropriate fasteners. The left and right rocker cams


62


are made of solid hardwood or other appropriate material. The lower curved surface of each of the rocker cams


62


bears on the top surface of the respective left and right longitudinal base member


32


at location


63


. When the chair


10


is in its upright position, as will be explained presently, the chair


10


is free to rock forwardly and rearwardly on the lower curved surfaces of the rocker cams


62


. The springs


48


serve to damp the rocking motion produced thereby, and also provide a resilient “bounce” to assist the user in continuing the rocking motion. The springs


48


, which is described above are securely held in the spring mounting blocks


44


,


50


, also maintain the rocker cams


62


in the desired transverse position atop the left and right longitudinal base members


32


.




A support plate


64


is mounted atop each of the rocker cams


62


on the cam mounting plates


54


. Each support plate


64


is attached to one of the cam mounting plates


54


by three steel pins or other appropriate fastening method.




The seat and arm frame mounting bracket


16


includes left and right longitudinal members


66


, each provided as an L-sectioned element. The longitudinal members


66


of the bracket


16


are laterally interconnected at the front and rear by transverse members


68


and


70


, each provided as an L-sectioned element having an upper flange


72


in the seating plane, and having a depending flange


74


. The rear transverse member


70


may extend outboard of the longitudinal members


66


at each rear corner, in order to provide cantilevered sides for mounting correspondingly wide portions of the seat and arm frame unit


18


on the bracket


16


. Interconnections of the bracket can be provided by nut and bolt sets installed through respective flanges where these cross.




Each side linkage of the mechanism


14


includes a seat mounting plate


76


which is longitudinally elongated, disposed in a respective vertical plane, and is generally concave upwards as seen inside elevation. Each seat mounting plate


76


is fixed near its front and rear, top end, on the outboard sides of the vertical flanges


67


of the longitudinal members


66


of the bracket


16


. The seat mounting plates


76


therefor can be constructed to be integral with the respective longitudinal members


66


.




The aforementioned sleeve bearings


29


are provided in openings provided transversely through the seat mounting plates


76


intermediate the front and rear ends of the plates


76


, below the longitudinal members


66


of the bracket


16


.




A transverse member


78


, provided as a square-sectioned steel tube, is bolted at its opposite ends to respective tabs (not shown) formed on each seat mounting plates


76


. The transverse member


78


is offset downwards between the longitudinal members


66


so as to avoid interfering with downward travel of the upholstered seat as a user sits down in a chair


10


.




As is conventional, the ottoman is mounted on left and right pantograph linkage sets which form respective parts of the left and right side linkages. Each of these is shown including forward, middle and rear first links


80


,


82


and


84


, and forward, middle and rear second links


86


,


88


and


90


.




Describing one side, the upper, forward ends of the links


80


and


82


are connected by transverse, horizontal axis pivot joints


92


,


94


to the vertical, longitudinal flange


96


of a primary ottoman mounting bracket


98


, which also has a medially directed flange


100


, to which a respective lateral end of the primary ottoman


22


is bolted.




A medially directed flange


102


is bent from the upper end of the link


86


, to which a respective end of a secondary ottoman (not shown) is bolted.




The link


86


is connected by upper, middle and lower transverse, horizontal axis pivot joints


103


,


104


and


106


, respectively to the upper end of link


84


, an intermediate site on link


82


and the lower end of link


80


.




The link


88


is connected by upper, middle and lower transverse, horizontal axis pivot joints


108


,


110


and


112


, respectively to the seat mounting plate


76


above and forwardly of the transverse member


78


, an intermediate site on link


84


and the lower end of link


82


.




The link


90


is connected by upper and lower transverse, horizontal axis pivot joints


114


,


116


, respectively to the seat mounting plate


76


below and rearwardly of the transverse member


78


, and the lower end of link


84


.




Outboard of the set mounting plate


76


, the left and right side linkages have respective crank links


118


bolted onto the torque tube


28


so as to each project radially from the torque tube in a respective vertical plane. Near its radially outer end, each crank link


118


is connected by a transverse, horizontal axis pivot joint


120


to the rear, lower end of a respective driving link


122


, the forward end of which is connected by a transverse, horizontal axis pivot joint


124


to an intermediate site on the respective pantograph link


90


.




Accordingly, rotating the operating handle


24


over top dead center to the rear causes the pantographic linkages to extend the ottoman and secondary ottoman from the stowed position shown in

FIGS. 1

,


2


,


3


, and


4


to the raised and extended position shown in

FIGS. 4-10

.




Reverting to single-side description, engagement of a laterally outwardly projecting pin


126


, provided on the outside of the link


88


at an intermediate location, with the upper, rear side edge at a lower-intermediate site


128


on the link


84


stops extension of the pantographic linkage sets.




Conversely, a pin (not shown) may be provided on the seat mounting plate


76


to engage a site on the crank link


118


to stop retraction of the pantographic linkage sets.




A tension coil spring


130


is stretched between and hooked at opposite ends to an eye


132


provided on the transverse member


58


, outboard of the main plate


60


, and an eye


134


fixed on the torque tube


28


, to become less stretched with extension of the pantographic linkage set, and more stretched with retraction of the pantographic linkage set, for assisting in preventing forward drooping of the ottoman and mechanism when the chair is in its

FIGS. 1-4

, fully upright position.




Each side linkage further includes interpivoted links for causing the seat and arm frame unit and the pantograph linkage-supported ottoman and secondary ottoman to move forwardly and upwardly, as a whole, along an oblique-to-horizontal path as the chair back is caused to recline (by a user leaning back with emphasis on the upper part of the chair back


20


while seated in the chair, to move the chair from its

FIG. 5

to

FIG. 8

position, and for causing the reverse, as the person concentrates their weight downwards on the rear part of the upholstered seat of the upholstered seat and arm frame unit, while reducing backward pressure on the chair back, thereby moving the chair from its

FIG. 8

fully reclined position, back to its

FIG. 5

intermediate, TV position.




These interpivoted links, on each side linkage, are shown including an L-shaped chair back mounting link


136


, having a forwardly projecting lower leg


138


and an upwardly projecting leg


140


.




A V-shaped link


142


has an upper leg


144


and a lower leg


146


. The upper end of the upper leg


144


is pivotally connected by a transverse, horizontal axis pivot joint


147


to a location on a longitudinal drive link


148


. The rear end of the lower leg


146


is pivotally connected by a transverse, horizontal axis pivot joint


150


, to the lower end of a connecting link


152


, the upper, rear end of which is connected by a transverse, horizontal axis pivot joint


154


to a site at the lower, rear leg juncture (apex) of the L-shaped link


136


. The apex of the V-shaped link


142


is pivotally connected to the seat mounting plate


76


by a pivot joint


151


.




A swing link


149


is pivotally connected at its upper end by a transverse, horizontal axis pivot joint


151


to the support plate


64


, and is pivotally connected at its lower end by a transverse, horizontal axis pivot joint


153


to the seat mounting plate


76


.




The chair back


20


, at its left and right sides, bolts to the legs


140


of the L-shaped links


136


.




The forward end of the forwardly projecting lower leg


138


of each L-shaped link


136


is connected by a respective transverse, horizontal axis pivot joint


156


to an upwardly, rearwardly projecting tab at the upper rear of the seat mounting plate


76


, above the member


66


of the bracket


16


.




A coil spring


158


, which elastically stretches as the chair is moved from its

FIG. 5

to its

FIG. 8

position, and recovers as the chair moves back to its

FIG. 5

position, has its opposite ends hooked over laterally outwardly projecting pin


160


and eye


162


, which is mounted on extension


164


.




As the chair back is reclined, the seat and arm frame unit moves forward relative to the base, and the seating plane raises as the V-shaped links


142


pivot about horizontal axis pivot joints


147


, and the swing links


149


pivot about pivot joints


151


.




The trajectory of the bracket


16


upon movement from the TV position to the fully reclined position, and back, is constrained for each side linkage by the swing links


149


and engagement of the torque tube


28


with surfaces of the support plates


64


at the point of full recline. The support plates


64


thus act to limit the reclining motion of the chair


10


by blocking the torque tube


28


from further movement in the reclining direction.




Slotted biasing links


166


and


168


are provided on each side linkage. Shorter slotted link


166


has its upper end pivotally connected to the longitudinal drive link


148


by the pivot joint


170


, and its lower slotted end is connected to an intermediate location on the longer slotted link


168


by a pin


172


, which is received in the slot of the slotted link


166


. The longer slotted link


168


has its upper end pivotally connected to the support plate


64


by the pivot joint


174


and its lower slotted end receives a pin


169


therein, with the pin


169


being mounted on the seat mounting plate


76


.




A locking linkage is included to lock and prevent the chair


10


from rocking when the ottoman linkage is in the extended position, as in the TV position of FIG.


5


and the fully reclined position of FIG.


8


. The locking linkage includes a crank link


178


fixedly attached to the torque tube


28


at one end, and at its radially outward end is pivotally connected by pivot joint


180


to an L-shaped link


182


, which is in turn pivotally connected to the longitudinal drive link


148


at a forward end thereof by pivot joint


184


.




The longitudinal drive link


148


is pivotally mounted, at an intermediate location thereof, on the support plate


64


by pivot joint


186


. A rearward end of longitudinal drive link


148


is pivotally connected to a short connecting link


188


at an upper end thereof by pivot joint


190


. The connecting link


188


is connected at a lower end thereof to a pivot link


192


by a pivot joint


194


.




The pivot link


192


is pivotally mounted on the support plate


64


by pivot joint


195


at an intermediate location on the pivot link


192


. The pivot link


192


has a roller end


196


, which when the chair


10


is in the upright position of

FIG. 2

, is oriented toward the rear of the chair


10


. A lock roller


198


is mounted on the roller end


196


of the pivot link


192


.




The pivot link


192


has an opposed end


200


, which when the chair


10


is in the upright position of

FIG. 2

, it is oriented forward of the roller end


196


. As will be described presently in more detail, when the locking linkage is actuated by rearward rotation of the handle


24


(resulting in rearward rotation of the torque tube


28


), the pivot link


192


pivots about the pivot joint


195


to move the roller end


196


into a downwardly oriented position to bring the lock roller


198


into a locking position, and to bring the opposed end


200


to an upwardly oriented position for further locking action as described below.




The opposed end


200


is pivotally connected by pivot joint


202


to an upper end of a lock drive link


204


. At a lower end thereof, the lock drive link


204


is pivotally connected by pivot joint


206


to a forward end of a locking link


208


. A rearward locking end


210


of the locking link


208


has a generally duck bill-shaped locking profile


212


formed thereon, and is pivotally mounted on the longitudinal base member


30


tube by pivot joint


214


. A stop pin


216


is mounted to project inboard of the longitudinal base member


32


at a location rearward of the pivot joint


214


.




A locking plate


218


, preferably fabricated from steel, is mounted on the rearward portion of the longitudinal base member


32


on the top and inboard surface thereof. The stop pin


216


is preferably mounted on the inboard surface of the locking plate


218


.




In the upright position of the chair


10


, the locking link


208


is oriented so that the locking end


210


and its generally duck bill-shaped locking profile


212


are spaced from the stop pin


216


. However, when the handle


24


is rotated rearwardly, the torque tube


28


rotates in the same direction to drive the locking linkage so as to pivotally rotate the pivot link


192


, which, as described above, brings the lock roller


198


in contact with the top surface of the locking plate


218


. Rearward movement of the handle


24


also results in movement of the opposed end


200


of the pivot link


192


to an upwardly oriented position and as a result moves the lock drive link


204


upwardly, thereby pivotally rotating the locking link


208


so as to move the locking end


210


thereof downwardly, bringing the locking profile


212


of the locking end


210


into locking contact with the stop pin


216


.




In this way, the lock roller


198


and the locking end


210


of the locking link


208


of the preferred embodiment are brought into locking engagement with, respectively, the top surface of the locking plate


218


and the stop pin


216


, thereby securely locking the chair


10


from rocking movement. This double-locking action is advantageous to prevent rocking movement of the chair


10


when the ottoman linkage is in the extended position of

FIGS. 5 and 8

, since such rocking movement could result in instability of the chair and discomfort to the user. The locking end


210


of the locking link


208


, the stop pin


216


, and the lock roller


198


are all located rearward of the location where the rocker cam


62


bears on the top surface of the longitudinal base member


32


. The locking link


208


and lock roller


198


are located relatively close to each other which enables the locking linkage to be of relatively simple construction for easy fabrication and ease of operation.




The locking linkage is diagrammatically depicted in

FIGS. 13-15

, with

FIG. 13

illustrating the locking linkage with the chair in the upright position of FIG.


2


. The longitudinal drive link


148


is in a generally horizontal disposition, and the pivot link


192


is also in a generally horizontal position along its major axis.





FIG. 14

diagrammatically depicts a portion of the locking linkage with the chair in the TV position of

FIG. 5

, showing the longitudinal member


148


pivoted with its rearward end in a lower disposition as a result of the torque tube


28


having rotated rearwardly (through movement of the handle


24


). In this position the pivot link


192


is pivoted so that its major axis is in a generally vertical disposition, resulting in the lock roller


198


contacting the lock plate


218


for locking engagement. The lock drive line


204


and the locking link


208


are omitted from

FIG. 14

for clarity.





FIG. 15

diagrammatically depicts the lock drive link


204


and the locking link


208


as they are oriented with the chair in the TV position (other elements of the locking linkage are omitted for clarity). The locking link


208


is pivoted rearwardly to bring the duckbill-shaped locking profile


212


of the locking end


210


into locking engagement with the stop pin


216


.




Engagement of the locking linkage by rotation of the handle


24


rearwardly also produces tilting of the rocker cam


62


to the rear, thereby providing the chair with a greater pitch when the ottoman pantograph linkage is extended. The double-locking action of the locking linkage provides secure locking of the chair


10


to prevent undesired rocking movement, despite the increased pitch.




The locking plate


218


is mounted to the longitudinal base member


32


by nut-and-bolt sets placed in appropriate through-holes. The longitudinal base member


32


and the locking plate


218


are preferably provided with additional through-holes


220


, so that the locking plate can be adjustably positioned to accommodate different chair mechanisms which may have different locking linkages. The cam mounting plate


54


is also provided with additional through holes


222


so that the cam mounting plate


54


(and the support plate


64


mounted thereon) can be adjustably positioned on the rocker cam


62


. In this way, different chairs, which may have different weight characteristics (e.g., heavier or lighter backs, heavier or lighter arm portions, etc.) can be accommodated by adjustably positioning the cam mounting plate


54


in an advantageous position so that the chair is appropriately balanced for efficient operation.




The slotted links


166


and


168


cooperate to bias the mechanism so as to prevent creaking and other undesired movement from the locking linkage when the chair is in the upright position of FIG.


2


. In the upright position, the slotted link


166


biases the longitudinal drive link


148


forwardly through their interconnection by the pivot link


170


. In the upright position, the slotted link


168


biases the seat mounting plate


76


downwardly, via the pin


169


. The slotted link


166


also acts, through its connection with the longitudinal drive link


148


, to guide the longitudinal link


148


in its movement as the chair moves among the upright position, the TV position of

FIG. 5

, and the fully reclined position of FIG.


8


.




In use the chair


10


may be rocked by the user when the chair is in its

FIG. 2

upright position, with the biasing of slotted links,


166


,


168


reducing creaking of the locking linkage during rocking motion. The user may then extend the ottoman pantograph linkage by rotating the handle


24


rearwardly to cause the chair


10


to assume the TV position of FIG.


5


. The locking linkage will be engaged through rearward movement of the handle


24


to position the lock roller


198


and the locking end


210


of the locking link


208


in their locking positions to prevent rocking movement. In the TV position the chair


10


is tilted rearwardly on the rocker cam


62


to assume a position of enhanced comfort while remaining stable. The user can then recline the chair back


20


to cause the chair


10


to assume its fully reclined position of

FIG. 8

to further enhance comfort.




The upholstered seat and arm frame unit can be provided with a wide range of styles. In the preferred embodiment, it bolts to a front and rear transverse members


68


,


70


of the mounting bracket


16


, and to laterally outwardly projecting depending flanges


224


which are bolted to cantilevered outrigger stubs of the transverse member


78


.




The mechanism for the chair


10


is preferably made of conventional materials, e.g., steel plate, punched, bent, bored and painted flat black; steel pins; self-lubricated plastic washer-like bushings for joints, steel rivet-type pivot joints, attention being given to thickness and strength, given that the chair


10


preferably is made for use by especially tall and heavy users.




However, the mechanism and/or its components could be provided on motion chairs intended for use by average-sized persons as well.




The principles of the invention have been shown and explained in relation to a free-standing, single seat rocking chair having two arms. However, the principles of the invention can be applied to motion seating furniture in which the upholstered seat and arm frame is one-armed (as in a recliner unit for an armed end of a multiple seat sectional sofa), or is replaced by an armless upholstered seat frame (as in a recliner unit for an armless end of a multiple seat sectional sofa).




It should now be apparent that the rocking reclining chair and mechanism therefor as described hereinabove, possesses each of the attributes set forth in the specification under the heading “Summary of the Invention” hereinbefore. Because it can be modified to some extent without departing from the principles thereof as they have been outlined and explained in this specification, the present invention should be understood as encompassing all such modifications as are within the spirit and scope of the following claims.



Claims
  • 1. A recliner mechanism for a rocker chair, comprising:abase; a backrest; an ottoman; left and right rocker cam assemblies each including a rocker cam positioned at a cam bearing location relative to said base for forward and rearward rocking motion; left and right side linkages, each including: a seat mounting surface being connected to one of said rocker cam assemblies through lint an ottoman linkage driven by a handle-operated torque tube to move said ottoman between an extended position and a retracted position; said handle-operated torque tube being connected to interpivoted crank and driving links for driving said ottoman linkages to extend said ottoman to the extended position and to retract said ottoman to the refracted position; and a rocker locking assembly driven by said torque tube to lock said rocker cams against rocking motion when said ottoman is in the extended position, said rocker locking assembly including two locking elements ranged on each of left and right sides of the locking assembly to engage the base for locking engagement at locking locations rearward of the cam bearing locations.
  • 2. The mechanism of claim 1, wherein said rocker locking assembly includes a pivot link mounted on one of said rocker cam assemblies for pivotal movement between a non-locking position and a locking position in which said pivot link drives said locking members for locking engagement with said base.
  • 3. The mechanism of claim 2, wherein:said pivot link has roller end having a lock roller mounted thereon and an opposed end pivotally collected to a lock member for engaging a stop pin on said base.
  • 4. The mechanism of claim 3, wherein:said base further includes a locking plate having a locking surface for locking engagement by said lock roller.
  • 5. The mechanism of claim 1, wherein:said rocker cams are inclined rearwardly when said rocker locking assembly is driven to lock said rocker cams.
  • 6. The mechanism of claim 1, wherein:said base includes a locking plate having a looking surface for engagement by one of said lock members and a stop pin for locking engagement by the other of said lock members.
  • 7. The mechanism of claim 6, wherein:said locking plate is adjustably mounted on said base for adjustable movement thereon.
  • 8. The mechanism of claim 1, wherein:said rocker cam assemblies each include a mounting member mounted on said rocker cam for supporting the upholstered seat frame, said mounting member being adjustably mounted on said rocker cam.
  • 9. The mechanism of claim 1, wherein:said rocker locking assembly includes a biasing member for biasing said rocker locking assembly against movement when said ottoman is in the retracted position.
  • 10. The mechanism of claim 9, wherein:each said side linkage further includes a second biasing member.
  • 11. A mechanism for a rocking reclining chair which includes an upholstered seat frame, an upholstered back, and an ottoman, comprising:a base arranged to be supported on a floor; left and right side linkages each including: a set of pantographically interpivoted links for mounting the ottoman for extension to an extended position and retraction to a refracted position; a rocker cam assembly for supporting the upholstered seat frame relative to the base and including a rocker cam positioned at a cam bearing location relative to said base floor forward and rearward rocking motion; and a set of interpivoted support links for supporting the upholstered back for movement between mote erect position achievable when the ottoman is in the retracted or extended position, and a more recumbent position achievable when the ottoman is in the extended position; a plurality of transverse members fixedly interconnecting said left and right side linkages; a transversely extending torque tube journaled in said left and right side linkages for reversible rotation about its own longitudinal axis; interpivoted crank and driving links operatively connecting said torque tube with said pantographically interpivoted links, for extending the ottoman upon rotation of the torque tube in one angular direction and for retracting the ottoman upon rotation of the torque tube in an opposite angular direction; and left and right locking linkages operatively connected to said torque rube, each of said linkage including a pair of locking members for locking engagement with said base hen the ottoman is in the extended position, each of said pairs of locking members engaging said base rearward of the cam bearing locations.
  • 12. The mechanism of claim 11, wherein:each said side linkage includes a pivot link mounted on one of said rocker cam assemblies for pivotal movement between a non-locking position and a locking position in which said pivot link drives said locking members for locking engagement with said base.
  • 13. The mechanism of claim 12, wherein:said pivot links each have a roller end having a lock roller mounted thereon and an opposed end pivotally connected to a lock member for engaging a stop pin on said base.
  • 14. The mechanism of claim 13, wherein:said base further includes a locking plate having a locking surface for locking engagement by said lock rollers.
  • 15. The mechanism of claim 11, wherein:said rocker cams are inclined rearwardly when said rocker locking assembly is driven to lock said rocker cams.
  • 16. The mechanism of claim 11, wherein:said base includes a locking plate having a locking surface for engagement by ones of said locking members and a stop pin for locking engagement by the others of said locking members.
  • 17. The mechanism of claim 16, wherein:said locking plate is adjustably mounted on said base for adjustable movement thereon.
  • 18. The mechanism of claim 11, wherein:said rocker cam assemblies each include a mounting member mounted on said rocker cam for supporting the upholstered seat frame, said mounting member being adjustably mounted on said rocker cam.
  • 19. The mechanism of claim 11, wherein:each said side linkage includes a biasing member for biasing said rocker locking assembly against movement when the ottoman is in the retracted position.
  • 20. The mechanism of claim 19, wherein:each side linkage further includes a second biasing member.
  • 21. A rocking reclining chair, comprising:an upholstered seat frame; an upholstered back; an ottoman; a base arranged to be supported on a floor; a mechanism including: left and right side linkages each including: a set of pantographically interpivoted links mounting the ottoman for extension to an extended position and retraction to a retracted position; a rocker cam assembly for supporting the upholstered seat frame relative to the base, said rocker cam assembly including a rocker cam positioned at a cam bearing location relative said base for forward and rearward rocking motion and a support member adjustably mounted to said rocker cam; and a set of interpivoted support links supporting the upholstered back for movement between a more erect position achievable when the ottoman is in the retracted or extended position, and more recumbent position which is achievable when the ottoman is in the extended position; a plurality of transverse members fixedly interconnecting said left and right side linkages; a transversely extends torque tube journaled in said left and right side linkages for reversible rotation about its own longitudinal axis; interpivoted crank and driving links operatively connecting said torque tube with said pantographically interpivoted links, for extending the ottoman upon rotation of the torque tube in one angular direction and for retracting the ottoman upon rotation of the torque tube in an opposite annular direction; left and right locking linkages operatively connected to said torque tube, each locking linkage including a lock roller and a locking link for locking engagement with said base when said ottoman is in the extended position, each of said lock rollers and locking links engaging said base rearward of the cam bearing locations, raid locking linkage driving said rocker cams to be tilted rearwardly a predetermined amount when said ottoman is in the extended position; each of said said locking linkages further including a pivoting drive link pivotally mounted on one of said support members for pivotal movement between a rocking position and a locking position, said pivoting drive link having a rearward end having pivotal connection to a pivoting link member, said pivoting link member having a lock roller end on which std lock roller is mounted and a second end having pivotal connection to said locking link, said pivoting link being pivotally mounted on said one of said support members for pivotal movement between a rocking position and a locking position.
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