The present disclosure relates to rod guide configurations for sucker rod pump, including, rod guide configurations for composite rods employed within sucker rod pumps.
Sucker rods which employ composite rods are susceptible to inadequate rod fall, owing to their relatively low density. It is desirable to mitigate resistance, from reservoir fluid, to rod fall.
In one aspect, there is provided a conveyor for a sucker rod pump, for deployment downhole within a passage defined by an inner surface of a reservoir fluid conductor that is emplaced within a wellbore extending into a subterranean formation, for effecting production of reservoir fluids, comprising:
In another aspect, there is provided a conveyor for a sucker rod pump, for deployment downhole within a passage defined by an inner surface of a reservoir fluid conductor that is emplaced within a wellbore extending into a subterranean formation, for effecting production of reservoir fluids through a flow-conducting passage defined within the reservoir fluid conductor, comprising:
In another aspect, there is provided a conveyor for a sucker rod pump, for deployment downhole within a passage defined by an inner surface of a reservoir fluid conductor that is emplaced within a wellbore extending into a subterranean formation, for effecting production of reservoir fluids through a flow-conducting passage defined within the reservoir fluid conductor, comprising:
The embodiments will now be described with reference to the following accompanying drawings, in which:
Referring to
The rod pump 300 includes a conveyor 302, and the conveyor 302 incudes a rod configuration 304. The rod configuration 304 is defined by at least one rod 306. In some embodiments, for example, the rod configuration 304 is defined by a single rod 306 only. In some embodiments, for example, the rod configuration 304 is defined by a plurality of rods 306, connected end to end, such that the conveyor 302 includes a rod string. The conveyor 302 defines a longitudinal axis 302X.
The conveyor 302 extends through a conductor passage 402 defined by an inner surface 404 of the reservoir fluid conductor 400 of the assembly 200. In some embodiments, for example, the reservoir fluid conductor 400 is a production string.
The conveyor 302 is connected to surface equipment which causes reciprocating movement of the conveyor 302. In some embodiments, for example, the surface equipment includes a prime mover (e.g. an internal combustion engine or a motor), a crank arm, and a beam. The prime mover rotates the crank arm, and the rotational movement of the crank arm is converted to reciprocal longitudinal movement through the beam. In some embodiments, for example, the prime mover is a pumpjack 301. The beam is attached to the conveyor by cables hung from a horsehead at the end of the beam. The conveyor passes through a stuffing box and is attached to the conveyor 302. Accordingly, the surface equipment effects reciprocating longitudinal movement of the conveyor 302, and further defines the upper and lower displacement limits of the conveyor 302. Reservoir fluid is produced to the surface in response to movement (e.g. an upstroke or downstroke) of the conveyor 302, by the pumpjack, along a longitudinal axis of the flow conductor 400.
In some embodiments, for example, for each one of the at least one rod 306, independently, the material of construction is composite material, such that the rod 306 is a composite rod. In some embodiments, for example, the composite rod includes a plurality of fibres that are embedded within a matrix material. In some embodiments, for example, the plurality of fibres is a plurality of continuous fibres. In some embodiments, for example, the plurality of fibres is a plurality of chopped fibres. In some embodiments, for example, the matrix material is in the form of a continuous phase of matrix material. In some embodiments, for example, the matrix material is in the form of a dispersed phase that is distributed through the composite rod. In some embodiments, for example, the matrix material is a polymeric material. In some embodiments, for example, the polymeric material is a thermoplastic material. In some embodiments, for example, the thermoplastic material is at least one of: a polyamide, a polyimide, sulfonated polymers, or any other high temperature thermoplastic. Suitable examples of sulfonated polymers includes polyphenylene sulfide (PPS) and polyetheretherketone (PEEK). Other suitable example of a thermoplastic polymer is a polyketone, such as, for example, polyketones obtained from the polymerization of carbon monoxide and one or more olefins (e.g. ethylene or propylene).
In some embodiments, for example, the diameter of the passage 402 defined by the reservoir conductor 400 is from two (2) inches to four (4) inches, and the conveyor 302, in some of these embodiments, for example, has a diameter of one-half (½) inch to one (1) inch.
The conveyor 302 further includes a guide configuration 308 for guiding the reciprocating movement of the conveyor 302 through the reservoir fluid conductor 400, along a longitudinal axis of the flow conductor 400. In some embodiments, for example, the conveyor 302, the rod configuration 304, the reservoir fluid conductor 400, and the guide configuration 308 are co-operatively configured such that, while the reciprocating movement of the conveyor 302 is being motivated (for example, by the pumpjack) along a longitudinal axis of the flow conductor 400, the rod configuration 304 is spaced-apart from the reservoir fluid conductor 400 by the guide configuration 308. In this respect, the guide configuration 308 prevents contact, or at least mitigate unacceptable contact, between the rod configuration 304 and the flow conductor 400. In some embodiments, for example, the conveyor 302, the reservoir fluid conductor 400, and the guide configuration 308 are further co-operatively configured such that, while the reciprocating movement of the conveyor 302 is motivated (for example, by the pumpjack), the guide configuration 308 scrape debris from the inner surface 404 of the reservoir fluid conductor 400.
In some embodiments, for example, the material of construction of the guide configuration 308 is polymeric material, such as, for example, plastic material.
In some embodiments, for example, the guide configuration 308 is configured for emplacement, during movement of the conveyor 302, close to the inner surface 404 of the flow conductor 400, but to be of slightly smaller diameter, so that the conveyor 302 can be freely reciprocated within the flow conductor without imposing significant restriction on the movement of the conveyor 302. In some embodiments, for example, the guide configuration 308 is disposed in close proximity to inner surface 404 so as to scrape away or dislodge paraffin or other encrustation to thereby mitigate formation of a blockage to reservoir fluid flow.
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For each one of the at least one protuberance, independently, the outermost surface 322 is co-operable with the reservoir fluid conductor 400 such that, while the conveyor 302 is emplaced downhole within the reservoir fluid conductor 400, the outermost surface 322, that is respective to the protuberance 320, is disposed in opposition to the inner surface 404 of the reservoir flow conductor 400. In some embodiments, for example, the outermost surface 322, that is respective to the protuberance 320, defines a scraper (e.g. a blade, or a surface including abrasive particles) for the scraping away, or dislodging, of paraffin or other encrustation to thereby mitigate formation of a blockage to reservoir fluid flow.
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In some embodiments, for example, each one of the at least one protuberance 320, independently includes a respective side wall 324, disposed between the conveyor 302 and the outermost surface 322, that is respective to the protuberance 320, and the respective side wall 324 is configured in the form of an air foil shape. The air foil shape includes a wider portion 321A and a narrower portion 321B, and is oriented such that the wider portion, of the air foil shape, is spaced apart, relative to the narrower portion, of the air foil shape, in a direction of downwardly movement (e.g. downstroke) of the conveyor 302, and such that the narrower portion, of the air foil shape, is spaced apart from the wider portion, of the air foil shape, in a direction of upwardly movement (e.g. upstroke) of the conveyor 302 of the rod pump. In this respect, each one of the at least one protuberance 320, independently, is configured for co-operation with fluid within the flow passage 408 of the flow conductor 400 such that, while movement of the conveyor 302 is being motivated by a downstroke of the rod pump, the fluid flows across an inverted air foil shape of the protuberance 320.
In some embodiments, for example, the air foil shape is an air foil shaped-profile. In some embodiments, for example, the air foil shape is a teardrop shape, such as, for example, teardrop-shaped profile. In some embodiments, for example, the air foil shape is a Wortmann air foil shape. In some of these embodiments, for example, for each one of the at least one protuberance 320 of the guide configuration 308, independently, the shape, of the sidewall 324 of the protuberance 320, is characterized by a Fineness ratio of greater than three (3) and less than 20. In some of these embodiments, for example, for each one of the respective at least one protuberance 320 of the guide configuration 308, independently, the shape, of the side wall 324 of the protuberance 320, is characterized by a Fineness ratio of greater than three (3) and less than 15. In some of these embodiments, for example, for each one of the respective at least one protuberance 320 of the guide configuration 308, independently, the shape, of the side wall 324 of the protuberance 320, is characterized by a Fineness ratio of greater than three (3) and less than ten (10).
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Each one of the protuberance configurations 320C, independently, is defined by a respective at least one protuberance 320. In some embodiments, for example, for each one of the protuberance configurations 320C, independently, each one of the at least one protuberance 320, that is respective to the protuberance configuration 320C, independently, is inscribed within a cylinder, and extends from a respective first plane, to which the longitudinal axis, of the rod configuration 304, is normal, to a respective second plane, to which the longitudinal axis, of the rod configuration 304, is normal. In the embodiment illustrated in
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In the embodiments illustrated in
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In some embodiments, for example, adjacent ones, of the axially-spaced protuberance configurations 320C, are offset relative to one another (i.e. there is an absence of alignment between one of the protuberance configuration 320C of an adjacent pair of protuberance configurations 320C and the other one of the adjacent pair of protuberance configurations 320C). In the embodiment illustrated in
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Also, in some embodiments, for example, the emplacement, of the conveyor 302 within the conductor 400, such that a protuberance configuration 320C, of the rod configuration 304, is disposed within a cross-section 402XS of the conductor passage 402, and such that the spaced apart relationship between the rod configuration 304 and the inner surface 404 within the cross-section 402XS is established, is an emplacement effectuated while the conveyor 302 is being moved along a longitudinal axis within the conductor passage 402. In this respect, in some embodiments, for example, the rod configuration 304 is co-operable with the reservoir flow conductor 400 such that, while the conveyor 302 is being moved, along a longitudinal axis within the conductor passage 402, such that, during the movement, a protuberance configuration 320C, of the rod configuration 304, becomes disposed within a cross-section 402XS of the conductor passage 402, the rod configuration 304 is spaced apart, relative to the inner surface 404 of the reservoir flow conductor 400, such that, an annular space 406 is defined within the cross-section 402XS of the conductor passage 402 of the reservoir fluid conductor 400, and the annular space 406 defines a total cross-sectional flow area 4081 within the cross-section 402XS of the conductor passage 402 of the reservoir fluid conductor 400.
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The preceding discussion provides many example embodiments. Although each embodiment represents a single combination of inventive elements, other examples may include all suitable combinations of the disclosed elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, other remaining combinations of A, B, C, or D, may also be used.
Although the embodiments have been described in detail, it should be understood that various changes, substitutions and alterations could be made herein.
Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, and composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed, that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.
As can be understood, the examples described above and illustrated are intended to be examples only. The invention is defined by the appended claims.
This application claims priority from U.S. Provisional Application No. 63/593,394, filed Oct. 26, 2023, entitled ROD GUIDE CONFIGURATIONS FOR SUCKER ROD PUMPS, the contents of which are incorporated by reference herein below in their entirety.
Number | Date | Country | |
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63593394 | Oct 2023 | US |