The present invention relates to agricultural implements, and more particularly to a rod weeder that has quick-change rod functionality and, optionally, further improved operational functionalities.
Rod weeders are well known and used in large numbers for weed control. Typically, a rod weeder drags a rod oriented substantially perpendicular to a moving direction of the rod weeder through the soil just below the soil surface. The rod is driven by a suitable drive mechanism such that it rotates about a longitudinal axis thereof at a rate of approximately 100 to 150 rpm in an opposite direction to a rolling direction associated with the moving direction of the rod weeder. The rotating rod cuts and/or pulls weeds and lifts the same to the soil surface where they wither and die. Furthermore, the rotating rod packs the soil below the rod to create a firm moist seed bed and above the rod, the soil is aerated to dry hence, prohibits weeds from growing.
Present-day rod weeders have a number of significant disadvantages. Firstly, as the level of the ground varies, the depth of the rod relative to the soil surface varies. For example, while one portion of the rod is placed too deep into the soil another portion may be placed above the soil surface, substantially reducing the effectiveness of the rod weeder. Secondly, the down-pressure exerted onto the rod is not adjustable, resulting in the rod being placed too deep in light soil or not deep enough in heavy soil. Thirdly, replacement of the rod when damaged, for example, after encountering rocks or other debris, is difficult and can likely only be done in a workshop. Fourthly, plant debris disposed on the soil surface, for example, plant debris left after a previous harvest to prevent soil erosion or to keep moisture in the soil, can get caught at or between the shanks holding the gauge wheels and the shanks holding the rod.
It is desirable to provide a rod weeder that enables simple replacement of the rod.
It is also desirable to provide a rod weeder that is capable of preventing debris disposed on the soil surface from getting caught.
It is also desirable to provide a rod weeder that enables the rod to follow the level of the ground.
It is also desirable to provide a rod weeder that is capable of providing an adjustable down-pressure exerted onto the rod.
Accordingly, one object of the present invention is to provide a rod weeder that enables simple replacement of the rod.
Another object of the present invention is to provide a rod weeder that is capable of preventing debris disposed on the soil surface from getting caught.
Accordingly, one object of the present invention is to provide a rod weeder that enables the rod to follow the level of the ground.
Another object of the present invention is to provide a rod weeder that is capable of providing an adjustable down-pressure exerted onto the rod.
According to one aspect of the present invention, there is provided a rod weeder. The rod weeder comprises a mounting structure adapted for being mounted to a tractor or larger farm implement. A support frame is pivotally movable mounted to the mounting structure at a first end thereof. A connecting structure is mounted to a second end of the support frame. A support beam is mounted to the connecting structure. The support beam has a plurality of rod shanks extending downwardly therefrom.
A releasable quick-change rod assembly is mounted to the rod shanks. The quick-change rod assembly comprises rod shoes corresponding to each rod shank which permit for the releasable attachment of the rod shoot to the rod shank the assembly also comprises a rod extending and engaged rotatably through the rod shoes and connected to a drive means for axial rotation of the rod in operation of the rod weeder. A hydraulic cylinder moves the rod weeder between a raised position and an operating position and for providing down-pressure during operation. The unitary quick-change rod assembly can be mounted to or removed from the rod shanks without the use of tools, resulting in the ability to rapidly replace the rod assembly with minimal downtime and labour requirements.
The drive means comprises of rotary power source, which could be either a powered item, or even a passive rotational source which is simply rotated by virtue of ground travel of the implement or the like. The rotary power source is connected to the rod via a rotational translation element, which comprises a chain, a V-belt or a toothed belt. The drive means is adapted to enable installation and removal of the one of a chain, a V-belt, and a toothed belt without breaking the same.
In some embodiments of the invention, the rotary power source will comprise a spring-loaded or mechanical toggle lock wheel, adapted to enable installation and removal of the rotational translation element (chain or belt) absent breaking the same. The spring loaded or mechanical toggle lock wheel is movable between an operating position and a replacement position for enabling replacement of the one of a chain, a V-belt, and a toothed belt. A holding element is adapted for holding the spring loaded wheel in the replacement position.
As outlined, is explicitly contemplated that the quick-change rod assembly would be removable from the remainder of the rod weeder with little need for tools or labour. Specifically, in many embodiments, the rod shoes and a bottom portion of the rod shanks are adapted for securing each of the rod shoes to the respective rod shank via a removable securing pin. Each rod shoe comprises two securing elements and each bottom portion of the rod shanks comprises two respective interacting elements such that the rod shoe is secured to the rod shank in a three-point manner in concert with the securing pin.
In addition to the rod weeder of the present invention including the quick-change rod assembly, the invention also is explicitly intended to encompass the quick-change rod assembly itself manufactured for use as a replacement part in accordance with the remainder of the rod weeder of the present invention. Manufacture of a quick change rod assembly comprising a rod rotatably attached to a plurality of rod shoes for engaging a corresponding plurality of rod shanks in accordance with the remainder of the rod weeder of the present invention will be understood to those skilled in the art and is intended to be encompassed within the scope hereof.
According to another aspect of the present invention, there is provided a rod weeder. The rod weeder comprises a mounting structure adapted for being mounted to a tractor or larger farm implement. A support frame is pivotally movable mounted to the mounting structure at a first end thereof. A connecting structure is mounted to a second end of the support frame. A support beam is mounted to the connecting structure. The support beam has a rod and drive means mounted thereto. Gauge wheels are mounted to respective wheel shanks extending downwardly from a first and second end portion of the support beam such that the gauge wheels are placed ahead of the rod in the forward moving direction. Disc openers are placed in proximity to the gauge wheels such that a front end thereof is placed ahead of the gauge wheels in the forward moving direction. A hydraulic cylinder moves the rod weeder between a raised position and an operating position and for providing down-pressure during operation.
The advantage of the present invention is that it provides a rod weeder that enables simple replacement of the rod.
A further advantage of the present invention is that it provides a rod weeder that is capable of preventing debris disposed on the soil surface from getting caught.
The advantage of the present invention is that it provides a rod weeder that enables the rod to follow the level of the ground.
A further advantage of the present invention is that it provides a rod weeder that is capable of providing an adjustable down-pressure exerted onto the rod.
A preferred embodiment of the present invention is described below with reference to the accompanying drawings, in which:
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention belongs. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, the preferred methods and materials are now described.
While the description of the preferred embodiments hereinbelow is with reference to a rod weeder as a single unit, it will become evident to those skilled in the art that the embodiments of the invention are not limited thereto, but are also adaptable for employing a plurality of the same in a large farm implement.
Referring to
The rod 126 is mounted to the support beam 114 via a quick change rod assembly comprising the rod 126 and a plurality of rod shoes 124 through which the rod 126 is rotatably engaged. The rod shoes 124 will be attached to the distal ends of the rod shanks 118 extending downwardly from a first end and a second end of the support beam 114. There are a plurality of shanks 118, namely at least two of them at each end of the support being 114 or more if the support 114 is longer and mid-rod support is desired. The rod 126 as further described below is rotatably powered by a drive means, such as a drive wheel 132 or the like connected to the rod via a rotational translation element 128 such as a chain or belt.
The rod 126 is rotatably mounted to the rod shanks 118 by the shoes 124 and driven by drive wheel 132 via chain or belt 128. The drive wheel 132 is actuated using drive 134, for example, a hydraulic motor connected to the hydraulic system of the tractor. In operation, the rod is rotating at a rate of approximately 100 to 150 rpm in an opposite direction to a rolling direction associated with the forward moving direction of the rod weeder 100, as indicated by the block arrows in
Down-pressure is exerted onto the rod 126 using hydraulic cylinder 110, which is pivotally movable mounted at pivot 110A to the mounting structure 106, preferably, via head bracket 108, as will be described hereinbelow, and at pivot 110B to the connecting structure 113, such that the rod 126 is placed just below the soil surface 10, as illustrated in
The components of the rod weeder 100 are made of, for example, steel and assembled using conventional fastening techniques such as screw fastening and/or welding. Pivotal/rotating movement is enabled using, for example, bolts disposed in respective bores or suitable bearings. The rod 126 is driven using, for example, a chain drive and sprocket wheels. Alternatively, a belt drive such as, for example, a V-belt or toothed belt, may be employed instead of a chain. The drive 134 and the hydraulic cylinder 110 are, for example, hydraulically connected to the hydraulic system of the tractor and operation thereof is remotely controlled via a control center placed at the tractor.
Preferably, the rod weeder 100 is adapted to enable easy and fast replacement of the rod 126 without use of tools. This is achieved by virtue of the use of a quick change rod assembly comprising the rod 126 and the plurality rod shoes 124 each of which is connectable to a corresponding rod shanks 118 via a connector pin or other similar and simple attachment means.
In replacement of the quick change rod assembly of the embodiment shown the chain cover 130 is removed from rod shank 118 by removing pin 146, as indicated by the block arrow in
In order to enable simple removal of the rod shoes 124 from the respective rod shanks 118, thus releasing the quick change rod assembly 126A, the bottom portion 118A of each of the rod shanks, preferably, comprises interacting elements 118B and 118C which are adapted to accommodate respective securing elements 150 and 152 such as, for example, pins or bolts, of the rod shoes 124, as indicated in
In certain cases the quick change rod assembly 126A comprises the rod shoes 124 and the rod 126 rotationally disposed therein. In other embodiments, the quick change rod assembly 126A would also include the rotational translation element 128. The replacement quick-change rod assembly 126A comprising the rod 126, the rod shoes 124 and the chain 128 is simply installed by performing the same steps of the above process in reverse.
Provision of the quick-change rod assembly 126A comprising the rod 126, the rod shoes 124 and the chain 128, as described hereinabove, enables a rapid change of the rod 126 without requiring any tools by simply removing pins 146 and 148, removing the used quick-change rod assembly, attaching the replacement quick-change rod assembly, and inserting the pins 146 and 148.
In addition to the rod weeder of the present invention including the quick-change rod assembly, the invention also is explicitly intended to encompass the quick-change rod assembly itself manufactured for use as a replacement part in accordance with the remainder of the rod weeder of the present invention. Manufacture of a quick change rod assembly comprising a rod rotatably attached to a plurality of rod shoes for engaging a corresponding plurality of rod shanks in accordance with the remainder of the rod weeder of the present invention will be understood to those skilled in the art and is intended to be encompassed within the scope hereof.
Further preferably, the rod weeder 100 comprises disk openers 122 rotatably mounted to the wheel shanks 116 in proximity to the gauge wheels 120 such that a front end thereof is placed ahead of the gauge wheels 120 in the forward moving direction and oriented substantially parallel thereto. The disk openers 122 prevent plant debris from being caught at the wheel shanks 116 or the rod shanks 118 by cutting the same or pushing them downward onto or into the soil. The disk openers 122 are made of, for example, steel and mounted to the wheel shanks 116. Further preferably, each of the wheel shanks 116 comprises three wheel shank portions 116A, 116B, and 116C, as illustrated in
In an example implementation the wheel shank portions 116A, 116B, and 116C have been adapted such that the gauge wheel 120 and the disc opener 122 are oriented parallel to each other and oriented forwardly inwardly at an angle α of approximately 5°, as illustrated in
In the example implementation the depth D1, i.e. the depth of the rod in the ground 10 is adjusted as illustrated in
The depth of the disc opener 122 into the ground 10, i.e. the depth D2 between the bottom of the gauge wheel 120 and the bottom of the disc opener 122, is adjusted as illustrated in
Optionally, the support beam 114 is pivotally movable mounted to the connecting structure 113 at pivot 115 such that the support beam 114 is enabled to oscillate about an axis through the pivot 115 and oriented parallel to the forward moving direction of the rod weeder. The oscillating movement of the support beam about the pivot 115 enables the rod 126 to follow the level of the ground 10 in case the same is uneven instead of level 10A, as illustrated in
Further optionally, the rod weeder 100 is adapted to enable adjustment of the down-pressure exerted by the hydraulic cylinder 110 onto the rod 126. The down-pressure is adjusted by changing the location of the pivot 110A of the hydraulic cylinder 110 in the operating or field position, i.e. the orientation of the hydraulic cylinder 110, as illustrated in
The adjustment is enabled by interposing the head bracket 108 between the mounting structure 106 and the pivot 110A of the hydraulic cylinder 110, as illustrated in
It is noted that, while the preferred embodiment of the rod weeder 100 comprises the features of: the easily removable quick-change rod assembly; the disc openers; the oscillation about a center pivot; and, the mechanism for adjusting the down-pressure, the invention is not limited thereto, but may comprise only one or any combination of these features depending on design preferences.
Further optionally, a multi rod rod weeder farm implement 200 comprising a plurality of rod weeders 100 may be provided. For example, the mounting structure 103, 106 of each rod weeder 100 is mounted to farm implement frame structure 202 of the farm implement 200, as illustrated in
The present invention has been described herein with regard to preferred embodiments. However, it will be obvious to persons skilled in the art that a number of variations and modifications can be made without departing from the scope of the invention as described herein.
Number | Date | Country | Kind |
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3077437 | Mar 2020 | CA | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CA2021/050510 | 4/16/2021 | WO |