Information
-
Patent Grant
-
6205906
-
Patent Number
6,205,906
-
Date Filed
Wednesday, October 21, 199826 years ago
-
Date Issued
Tuesday, March 27, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Look; Edward K.
- Lazo; Thomas E.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 092 161
- 092 53
- 092 88
- 092 163
- 092 165 R
- 092 165 PR
- 092 137
- 092 5 R
- 091 DIG 4
- 384 43
-
International Classifications
-
Abstract
A rodless cylinder comprises a cylinder tube and guide shafts which are arranged in parallel to one another. The cylinder tube comprises a piston therein which is displaceable in the axial direction. Driving magnets are provided on outer circumference of the piston. A slider, which is displaceable in the axial direction, is provided on the guide shafts. The slider is supported on the guide shafts by the aid of ball bushes. Driven magnets, which correspond to the driving magnets, are provided in a hole of the slider. Inner circumferential surfaces of the driven magnets are slightly separated from an outer circumferential surface of the cylinder tube. Accordingly, it is unnecessary to apply any surface treatment to the cylinder tube, and it is possible to avoid appearance of dust or the like. It is unnecessary to assemble the rodless cylinder with a high degree of accuracy, and thus the production cost can be reduced.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a rodless cylinder for transporting workpiece or the like by displacing a slider in accordance with reciprocating motion of a piston.
2. Description of the Related Art
The rodless cylinder has been hitherto used, for example, for transporting a workpiece. The rodless cylinder basically comprises a piston which is inserted into a cylindrical cylinder tube slidably in its axial direction. A plurality of driving magnets are provided on the outer circumferential surface of the piston so that they face to the inner wall of the cylinder tube. On the other hand, a slider is slidably provided outside the cylinder tube so that is surrounds the cylinder tube. Driven magnets are arranged on the inner circumference of the slider so that they oppose to the driving magnets. When a pressure fluid such as compressed air is introduced into the cylinder tube, the piston is displaced in the axial direction in the cylinder tube. Accordingly, the driven magnets and the driving magnets are magnetically attracted to one another, and the slider slides outside the cylinder tube in accordance with the displacement of the piston.
In some cases, the rodless cylinder comprises a guide member which is disposed in parallel to the cylinder tube for guiding the slider.
In such a case, the outer circumference portion of the cylinder tube contacts with the driven magnets in the conventional rodless cylinder described above. Therefore, the sliding resistance is large, and it is feared that a bush for holding the driven magnets or the cylinder tube is worn to give rise to dust or the like. For this reason, a surface treatment is applied to the surface of the cylinder tube to decrease the sliding resistance in some cases. However, such a treatment has caused expensive production cost of the rodless cylinder. If the assembling accuracy is low for the cylinder tube and the guide member, then the sliding resistance is further increased, and it is feared that dust or the like is generated more frequently. Therefore, it is necessary to assemble the rodless cylinder with a high degree of accuracy, causing a problem that the production cost becomes more expensive.
SUMMARY OF THE INVENTION
A general object of the present invention is to provide a rodless cylinder which makes it possible to avoid any appearance of dust or the like and reduce the production cost without the need of assembling the rodless cylinder highly accurately.
A principal object of the present invention is to provide a rodless cylinder in which no surface treatment is required for a cylinder tube, and It is possible to avoid any appearance of dust or the like.
Another object of the present invention is to provide a rodless cylinder which makes it possible to avoid any appearance of dust or the like from a guide member.
The above and other objects, features, and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present invention is shown by way of illustrative example.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
shows a perspective view illustrating a rodless cylinder according to a first embodiment of the present invention;
FIG. 2
shows a longitudinal sectional view illustrating the rodless cylinder shown in
FIG. 1
;
FIG. 3
shows a sectional view taken along a line III—III illustrating the rodless cylinder shown in
FIG. 2
;
FIG. 4
shows a partial magnified sectional view illustrating the rodless cylinder shown in
FIG. 2
;
FIG. 5
shows a partial magnified sectional view illustrating a rodless cylinder according to a second embodiment of the present invention;
FIG. 6
shows a longitudinal sectional view illustrating a rodless cylinder according to a third embodiment of the present invention;
FIG. 7
shows a sectional view taken along a line VII—VII illustrating the rodless cylinder shown in
FIG. 6
;
FIG. 8
shows a partial magnified longitudinal sectional view illustrating a piston and a slider of the rodless cylinder shown in
FIG. 6
;
FIG. 9
shows a partial magnified longitudinal sectional view illustrating a piston and a slider of a rodless cylinder according to a fourth embodiment of the present invention;
FIG. 10
shows a partial magnified longitudinal sectional view illustrating a slider of a rodless cylinder according to a fifth embodiment of the present invention; and
FIG. 11
shows a sectional view taken along a line XI—XI illustrating the slider shown in FIG.
10
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The rodless cylinder according to the present invention will be explained in detail below with reference to the accompanying drawings, as exemplified by preferred embodiments.
With reference to
FIGS. 1
to
3
, reference numeral
10
indicates a rodless cylinder according to a first embodiment of the present invention. The rodless cylinder
10
comprises oblong plate-shaped members
12
a
,
12
b
. Both ends of a cylindrical cylinder tube
14
and guide shafts
16
a
,
16
b
for constructing guide members are secured to the plate-shaped member
12
a
,
12
b
. The cylinder tube
14
and the guide shafts
16
a
,
16
b
are arranged in parallel to one another. Dampers
18
, which are formed of a material such as rubber, are secured to mutually opposing surfaces of the respective plate-shaped members
12
a
,
12
b
. The dampers
18
slightly protrude from the surfaces of the plate-shaped members
12
a
,
12
b
(see FIG.
2
).
A piston
20
Is disposed in the cylinder tube
14
, which is slidable in the axial direction of the cylinder tube
14
. The piston
20
comprises a lengthy rod-shaped core member
22
which is disposed at the center of the piston
20
and which extends along the axial direction. As shown in
FIG. 4
, a plurality of ring members
28
, which are formed of a material such as iron as magnetic members, are provided on the outer circumference of the core member
22
. Driving magnets
30
a
to
30
c
, which have substantially the same diameter as that of the ring members
28
, are interposed between the respective ring members
28
. The respective driving magnets
30
a
to
30
c
are isolated from each other by the ring members
28
. Each of the driving magnets
30
a
to
30
c
has one surface which is formed as the north pole, and the other surface which is formed as the south pole. Cylindrical members
32
a
,
32
b
are secured to the outer circumference of the core member
22
to interpose the ring members
28
. Grooves
34
a
,
34
b
are defined on the outer circumference of the cylindrical members
32
a
,
32
b
. Packings
36
a
,
36
b
are arranged in the grooves
34
a
,
34
b
. A pressure fluid, which is introduced into the cylinder tube
14
, is prevented from leakage by the aid of the packings
36
a
,
36
b
. Therefore, the inside of the cylinder tube
14
is divided into a first end chamber
40
a
and a second end chamber
40
b
by the piston
20
.
As shown in
FIG. 2
, a first port
42
, which communicates with the chamber
40
a
, is provided through one of the plate-shaped members
12
a
. The first port
42
communicates with an unillustrated compressed air supply source via an unillustrated solenoid-operated valve. A hole
44
, which is coaxial with the cylinder tube
14
, is defined at the inside of the other plate-shaped member
12
b
. The hole
44
communicates with a passage
46
which is defined along the longitudinal direction of the plate-shaped member
12
b
. The passage
46
further communicates with a passage
48
which is defined at the inside of one of the guide shafts
16
a
along its axial direction. A second port
50
is provided at an opening of the passage
48
disposed on the side of the one plate-shaped member
12
a
. The second port
50
communicates with the unillustrated compressed air supply source via an unillustrated solenoid-operated valve. Reference numeral
52
indicates a plug member for closing the passage
46
.
A slider
56
, which is slidable in the axial direction, is provided for the cylinder tube
14
and the guide shafts
16
a
,
16
b
. The slider
56
is defined with holes
58
a
,
58
b
through which the guide shafts
16
a
,
16
b
are inserted. Ball bushes
62
, which include a large number of balls
60
, are provided in gaps between walls for forming the holes
58
a
,
58
b
and outer walls of the guide shafts
16
a
,
16
b
. The ball bushes
62
are prevented from disengagement by the aid of retaining rings
64
. Therefore, the slider
56
is supported on the guide shafts
16
a
,
16
b
by the aid of the ball bushes
62
. The slider
56
is slidable with less friction in the axial direction.
Alternatively, for example, ball guide passages communicating with the holes
58
a
,
58
b
may be provided in the slider
56
to allow the balls
60
to circulate through the ball guide passages. This arrangement makes it possible to further reduce the sliding resistance of the balls
60
, which is preferred.
The slider
56
is defined with a hole
68
through which the cylinder tube
14
is inserted. As shown in
FIG. 4
, a plurality of ring members
70
, which are formed of a material such as iron and which have an inner diameter slightly larger than an outer diameter of the cylinder tube
14
, are provided on a wall for forming the hole
68
. The respective ring members
70
interpose a plurality of driven magnets
72
a
to
72
c
. Therefore, the driven magnets
72
a
to
72
c
are isolated from each other by the ring members
70
. Each of the driven magnets
72
a
to
72
c
has one surface which is formed as the south pole, and the other surface which is formed as the north pole so that the polarity is opposite to that of the driving magnets
30
a
to
30
c
. Therefore, the driven magnets
72
a
to
72
c
and the driving magnets
30
a
to
30
c
are constructed so that they are attracted to one another. The driven magnets
72
a
to
72
c
and the ring members
70
are formed in an integrated manner, and they are prevented from disengagement by retaining rings
76
by the aid of support members
74
.
Inner wall surfaces of the driven magnets
72
a
to
72
c
and the ring members
70
are formed to be slightly separated from the outer wall surface of the cylinder tube
14
owing to the fact that the slider
56
is supported by the guide shafts
16
a
,
16
b.
The rodless cylinder
10
according to the first embodiment is basically constructed as described above. Next, its operation, function, and effect will be explained.
The unillustrated solenoid-operated valve is operated to introduce the compressed air into the first port
42
, while the second port
50
is in a state open to the atmospheric pressure. The compressed air is introduced from the first port
42
into the chamber
40
a
of the cylinder tube
14
. The pressure of the compressed air allows the piston
20
to slide in a direction indicated by the arrow A. Accordingly, the driving magnets
30
a
to
30
c
are displaced, and they magnetically attract the driven magnets
72
a
to
72
c
. Thus, the slider
56
slides along the guide shafts
16
a
,
16
b
in the direction of the arrow A. During this process, since the slight gap is provided between the driven magnets
72
a
to
72
c
and the outer circumferential surface of the cylinder tube
14
, there is neither sliding resistance nor abrasion, and there is no fear of appearance of dust or the like. Since the guide shafts
16
a
,
16
b
are supported by the ball bushes
62
, the sliding resistance is small, and it is possible to suppress any appearance of dust or the like.
When the piston
20
is further displaced in the direction of the arrow A, then the end of the slider
56
abut against the damper
18
, and the slider
56
is positioned. Accordingly, the driving magnets
30
a
to
30
c
are attracted by the driven magnets
72
a
to
72
c,
and the piston
20
is prevented from further displacement exceeding this position in the direction of the arrow A.
Subsequently, the unillustrated solenoid-operated valve is operated so that the first port
42
is in a state open to the atmospheric air, and the compressed air is introduced into the second port
50
. Accordingly, the compressed air is introduced into the chamber
40
b
, and the piston
20
slides in a direction of the arrow B. As a result, the driven magnets
72
a
to
72
c
are attracted to the driving magnets
30
a
to
30
c
, and the slider
56
is displaced in the direction of the arrow B.
If the rodless cylinder
10
involves any assembling error concerning the guide shafts
16
a
,
16
b
and the ball bushes
62
, a part of the inner circumferential surface of the driven magnet
72
a
to
72
c
may approach the outer circumferential surface of the cylinder tube
14
. In such a situation, It is sufficient for the driven magnet
72
a
to
72
c
to make no contact with the outer circumferential surface of the cylinder tube
14
. Therefore, the assembling error for the guide shafts
16
a
,
16
b
and the ball bushes
62
is allowable provided that the error is within a range of the gap between the outer circumferential surface of the cylinder tube
14
and the inner circumferential surfaces of the driven magnets
72
a
to
72
c.
As shown in
FIG. 4
, in the rodless cylinder
10
according to the first embodiment, the driving magnets
30
a
to
30
c
are arranged so that all of their polarities are identically directed, and the driven magnets
72
a
to
72
c
are arranged so that their polarities are opposite to those of the driving magnets
30
a
to
30
c
. However, the following arrangement is available as illustrated in a second embodiment shown in FIG.
5
. That is, the polarity of the driving magnet
30
b
arranged at the center may be opposite to those of the other driving magnets
30
a
,
30
c
, and the polarity of the driven magnet
72
b
may be opposite to those of the driven magnets
72
a
,
72
c
corresponding to the driving magnet
30
b.
As described above, according to the rodless cylinders
10
concerning the first and second embodiments, the cylinder tube
14
is slightly separated from the driven magnets
72
a
to
72
c
. Accordingly, there is no fear of appearance of dust or the like due to abrasion. The rodless cylinder
10
can be used, for example, for those concerning the medical field and food as well as clean rooms.
Since the guide shafts
16
a
,
16
b
are supported by the ball bushes
62
, the sliding resistance is decreased. Further, it is unnecessary to apply any surface treatment to the cylinder tube
14
, and it is unnecessary to assembly the rodless cylinder
10
with a high degree of accuracy. Thus, it is possible to reduce the production cost.
Next, a rodless cylinder
100
according to a third embodiment will be explained with reference to
FIGS. 6
to
8
. The same constitutive components as those of the first embodiment are designated by the same reference numerals, detailed explanation of which will be omitted. Description will be made in this way for the following other embodiments as well.
The rodless cylinder
100
according to the third embodiment comprises a piston
20
which is provided with bushes
102
a
,
102
b
disposed on the outer circumference of cylindrical members
32
a
,
32
b
. The bushes
102
a
,
102
b
slidably abut against the inner wall of the cylinder tube
14
. Thus, the ring members
28
and the driving magnets
30
are supported so that they are slightly separated from the inner wall of the cylinder tube
14
.
As shown in
FIGS. 6 and 7
, a hole
104
is defined through a slider
56
of the rodless cylinder
100
. As shown in
FIG. 8
, a cylindrical member
108
is inserted into an inner wall portion of the hole
104
of the slider
56
together with spacers
106
a
,
106
b
. The cylindrical member
108
is fastened to end plates
112
a
,
112
b
disposed at both ends of the slider
56
by the aid of screws
110
a
,
110
b.
Female screws
114
a
,
114
b
are formed on the inner circumference of the cylindrical member
108
in the vicinity of its openings. Ring members
116
a
,
116
b,
which are formed with male screws on their outer circumference, are screwed into the female screws
114
a
,
114
b
. A plurality of ring members
120
, which are formed of a material such as iron, are provided between the ring members
116
a
,
116
b
with ring-shaped spacers
118
a
,
118
b
intervening therebetween. A plurality of driven magnets
122
are interposed by the respective ring members
120
. Therefore, the driven magnets
122
are isolated from each other by the ring members
120
. Inner wall surfaces of the driven magnets
122
and the ring members
120
are formed to be slightly separated from the outer circumferential surface of the cylinder tube
14
. The driven magnets
122
are formed at the same intervals concerning the polarities of the driving magnets
30
, each of which has one surface which is formed as the south pole, and the other surface which is formed as the north pole. Therefore, the driven magnets
122
and the driving magnets
30
are constructed to attract and repel each other.
The driven magnets
122
and the ring members
120
are tightly held and interposed between the ring members
116
a
,
116
b
by tightening the ring members
116
a
,
116
b
to the female screws
114
a
,
114
b
of the cylindrical member
108
. The cylindrical member
108
, on which the driven magnets
122
are provided, is tightly supported by the slider
56
by tightening the screws
110
a
,
110
b.
Therefore, it is possible to eliminate the fear of occurrence of looseness in the driven magnets
122
and the ring members
120
.
Holes
124
a
,
124
b,
through which guide shafts
16
a
,
16
b
are inserted, are defined through the slider
56
. Ring members
126
a
,
126
b
are disposed at openings of the holes
124
a
,
124
b
. The ring members
126
a
,
126
b
are prevented from disengagement by end plates
112
a
,
112
b
. A ball bush
130
, which comprises a large number of balls
128
, is provided between the ring members
126
a
,
126
b
. Therefore, the slider
56
is supported on the guide shafts
16
a
,
16
b
by the aid of the ball bushes
130
, and it is slidable in the axial direction with less friction.
Alternatively, for example, ball guide passages communicating with the holes
124
a
,
124
b
may be provided in the slider
56
to allow the balls
128
to circulate through the ball guide passages. This arrangement makes it possible to further reduce the sliding resistance of the balls
128
, which is preferred.
O-rings
132
are provided on the outer circumference of the ring members
126
a
,
126
b
. Step sections
134
a
,
134
b
are formed on the inner circumference of the ring members
126
a
,
126
b
. Recesses
138
a
,
138
b
are formed by the step sections
134
a
,
134
b
and first wall surfaces
136
a
,
136
b
of the end plates
112
a
,
112
b
. Ring-shaped guide scraper holders
140
a
,
140
b
are fitted to the recesses
138
a
,
138
b
. Gaps
142
a
,
142
b
are formed between the step sections
134
a
,
134
b
of the recesses
138
a
,
138
b
and the outer walls of the guide scraper holders
140
a
,
140
b.
Accordingly, the guide scraper holders
140
a
,
140
b
are displaceable in a direction perpendicular to the axis.
Flexible O-rings (seal members)
144
are provided on the outer circumference of the guide scraper holders
140
a
,
140
b.
On the other hand, guide scrapers
148
a
,
148
b
are engaged with inscribing grooves
146
a
,
146
b
which are formed on the inner circumference of the guide scraper holders
140
a
,
140
b.
The guide scrapers
148
a
,
148
b
are slidable on the outer circumference of the guide shafts
16
a
,
16
b
.
The rodless cylinder
100
according to the third embodiment is basically constructed as described above. Next, its operation, function, and effect will be explained.
The unillustrated solenoid-operated valve is operated to introduce the compressed air into the first port
42
, while the second port
50
is in a state open to the atmospheric pressure. Thus, the compressed air is introduced from the first port
42
into the chamber
40
a
of the cylinder tube
14
. The pressure of the compressed air allows the piston
20
to slide in a direction indicated by the arrow A (see FIG.
6
). Accordingly, the driving magnets
30
are displaced, and they magnetically attract and repel the driven magnets
122
. Thus, the slider
56
slides along the guide shafts
16
a
,
16
b
in the direction of the arrow A. During this process, the slight gap is provided between the driven magnets
122
and the outer circumferential surface of the cylinder tube
14
, and they are not contacted with each other. Therefore, there is neither sliding resistance nor abrasion, and there is no fear of appearance of dust or the like (see FIG.
8
). Further, the driven magnets
122
are tightly held and interposed by the ring members
116
a
,
116
b,
and the cylindrical member
108
on which the driven magnets
122
are provided is also tightly supported by the slider
56
. Therefore, there is no appearance of dust or the like, which would be otherwise caused by looseness of the driven magnets
122
and the ring members
120
. Furthermore, the slider
56
is supported by the guide shafts
16
a
,
16
b
by the aid of the ball bushes
130
. Therefore, the sliding resistance is small, and little dust or the like appears. Moreover, a slight amount of appeared dust or the like, if any, is removed by the guide scrapers
148
a
,
148
b
. Thus, there is no fear of scattering of the dust or the like to the outside of the rodless cylinder
100
.
Subsequently, the unillustrated solenoid-operated valve is operated so that the first port
42
is in a state open to the atmospheric air, and the compressed air is introduced into the second port
50
. Accordingly, the compressed air is introduced into the chamber
40
b
, and the piston
20
slides in a direction of the arrow B. As a result, the driven magnets
122
are attracted by the driving magnets
30
, and the slider
56
is displaced in the direction of the arrow B in the same manner as described above.
When the rodless cylinder
100
is assembled, any assembling error occasionally causes the guide shafts
16
a
,
16
b
to be slightly deviated or inclined in the direction perpendicular to the axial direction. That is, the central axes of the guide shafts
16
a
,
16
b
are not coincident with the central axes of the holes
124
a,
124
b
of the slider
56
in some cases. Further, it is feared that the guide shafts
16
a
,
16
b
are warped, for example, due to a load of a workpiece. In such a situation, for example, if the guide shaft
16
a
,
16
b
is displaced with respect to the slider
56
in a direction of the arrow C in
FIG. 8
, the guide scraper
148
a
,
148
b
is pressed by the guide shaft
16
a
,
16
b
in the direction of the arrow C. During this process, the O-ring
144
is deformed, and the guide scraper holder
140
a
,
140
b
slides on the wall surface
136
a
,
136
b
of the recess
138
a
,
138
b
to make displacement in the direction of the arrow C. Therefore, the central axis of the guide scraper
148
a
,
148
b
is always coincident with the central axis of the guide shaft
16
a
,
16
b
. The guide scraper
148
a
,
148
b
is capable of retaining uniform gripping force for the guide shaft
16
a
,
16
b
. Accordingly, there is no fear of increase in sliding resistance to cause any trouble concerning the displacement action of the slider
56
. Further, any large force is not exerted on a part of the guide scraper
148
a
,
148
b
. Therefore, the guide scraper
148
a
,
148
b
is not locally worn, making it possible to avoid generation of dust from the guide scraper
148
a
,
148
b.
As described above, even when the guide shafts
16
a
,
16
b
suffer from occurrence of any assembling error, or even when they are warped, the guide scrapers
148
a
,
148
b
are displaceable along the guide shafts
16
a
,
16
b
in the direction perpendicular to the axis. Therefore, it is unnecessary to assemble the slider
56
and the guide shafts
16
a
,
16
b
of the rodless cylinder
100
with a high degree of accuracy. Thus, it is possible to reduce the production cost of the rodless cylinder
100
.
The dust or the like is removed by the guide scrapers
148
a
,
148
b
. Therefore, there is no fear of scattering of the dust or the like to the outside of the rodless cylinder
100
. The rodless cylinder
100
can be used, for example, for those concerning the medical field and food as well as clean rooms used to execute the steps of producing semiconductors.
Next, a rodless cylinder
200
according to a fourth embodiment will be explained with reference to FIG.
9
.
A hole
202
, through which a cylinder tube
14
is inserted, is formed through a slider
56
of the rodless cylinder
200
. Ring members
204
a
,
204
b
are provided at openings of the hole
202
. O-rings
206
are provided on the outer circumference of the ring members
204
a
,
204
b
. Step sections
208
a
,
208
b
are formed on the inner circumference of the ring members
204
a
,
204
b
. Recesses
210
a
,
210
b
are formed by the step sections
208
a
,
208
b
and first wall surfaces
136
a
,
136
b
of end plates
112
a
,
112
b
. Ring-shaped cylinder scraper holders
212
a
,
212
b
are fitted to the recesses
210
a
,
210
b.
Gaps
214
a
,
214
b
are formed between the step sections
208
a
,
208
b
of the recesses
210
a
,
210
b
and the cylinder scraper holders
212
a
,
212
b
. Therefore, the cylinder scraper holders
212
a
,
212
b
are displaceable in a direction (direction indicated by the arrow C) perpendicular to the axis. O-rings
216
are provided on both side surfaces of the cylinder scraper holders
212
a
,
212
b
. On the other hand, cylinder scrapers
220
a
,
220
b
are engaged with inscribing grooves
218
a
,
218
b
formed on the inner circumference of the cylinder scraper holders
212
a
,
212
b
. The cylinder scrapers
220
a
,
220
b
are slidable on the outer circumference of the cylinder tube
14
.
A cylindrical member
222
is provided between the ring members
204
a
,
204
b
in the hole
202
. Spacers
224
a
,
224
b
, which are slightly separated from the inner circumference of the cylindrical member
222
, are arranged in the cylindrical member
222
. The spacers
224
a
,
224
b
are slidable in a direction perpendicular to the axis with respect to the ring members
204
a
,
204
b
. Bushes
226
a
,
226
b
, which are slidable on the cylinder tube
14
, are provided on the inner circumference of the spacers
224
a
,
224
b
. A plurality of ring members
228
, which are formed of a material such as iron, are arranged between the spacers
224
a
,
224
b
. The respective ring members
228
interpose a plurality of driven magnets
230
. Therefore, the respective driven magnets
230
are isolated from each other by the ring members
228
. The driven magnets
230
and the ring members
228
are supported by the aid of the bushes
226
a
,
226
b
so that the inner circumference thereof is slightly separated from the outer circumference of the cylinder tube
14
.
Next, the operation, function, and effect of the rodless cylinder
200
according to the fourth embodiment will be explained.
The rodless cylinder
200
is operated in the same manner as the rodless cylinder
10
according to the first embodiment. That is, when the compressed air is introduced into the first chamber
40
a
, then the piston
20
is displaced in the direction of the arrow A, and the driven magnets
230
are attracted by the driving magnets
30
. Thus, the slider
56
is displaced in the direction of the arrow A. When the compressed air is introduced into the second chamber
40
b
, the slider
56
is displaced in the direction of the arrow B.
During this process, since the driven magnets
230
are supported by the bushes
226
a
,
226
b
, the gap between the driven magnets
230
and the outer circumference of the cylinder tube
14
is merely in a slight amount. The force for being attracted by the driving magnets
30
is increased. However, since the bushes
226
a
226
b
contact with the cylinder tube
14
, any dust may be generated due to the friction between the both. Further, if there is any looseness in the assembled structure, for example, of the driven magnets
230
and the ring members
228
, any dust may be generated from such components. However, even in the case of the structure in which the cylinder tube
14
contacts with the bushes
226
a
,
226
b
as described above, the dust or the like is removed by the cylinder scrapers
220
a
,
220
b.
Therefore, the dust which is generated due to the sliding movement of the cylinder tube
14
and the bushes
226
a
,
226
b
, and the dust or the like which is generated due to the looseness of the driven magnets
230
and the ring members
228
are prevented from outflow to the outside of the rodless cylinder
200
.
Any deviation may occur between the central axis of the cylinder tube
14
and the central axis of the hole
202
of the slider
56
due to any assembling error caused when the rodless cylinder
200
is assembled. The cylinder tube
14
may He be warped, for example, by a load of a workpiece. In such a situation, for example, if the cylinder tube
14
is displaced in the direction of the arrow C shown in
FIG. 9
with respect to the slider
56
, then the cylinder scrapers
220
a
,
220
b
are pressed by the cylinder tube
14
in the direction of the arrow C, and the cylinder scraper holders
212
a
,
212
b
slide on the wall surfaces
136
a
,
136
b
and the step sections
208
a
,
208
b
of the recesses
210
a
,
210
b
to make displacement in the direction of the arrow C. Therefore, the central axis of the cylinder scraper
220
a
,
220
b
is always coincident with the central axis of the cylinder tube
14
. The cylinder scraper
220
a
,
220
b
is capable of retaining uniform gripping force for the cylinder tube
14
. Accordingly, there is no fear of increase in sliding resistance to cause any trouble concerning the displacement action of the slider
56
. Further, the cylinder scraper
220
a
,
220
b
is prevented from being locally worn, which would otherwise cause generation of dust.
In this embodiment, when the bushes
226
a
,
226
b
are pressed in the direction of the arrow C by the cylinder tube
14
, the spacers
224
a
,
224
b
slide on the ring members
204
a
,
204
b
to make displacement in the direction of the arrow C. Accordingly, the driven magnets
230
do not make contact with the outer circumference of the cylinder tube
14
. The dust generation is avoided, which would be otherwise caused by the contact between the driven magnets
230
and the cylinder tube
14
. Further, the bushes
226
a
,
226
b
make it possible to retain the gap to be in an extremely slight amount between the driven magnets
230
and the outer circumference of the cylinder tube
14
.
Therefore, even if any assembling error occurs in the cylinder tube
14
, or even if the cylinder tube
14
is warped, the dust or the like is removed by the cylinder scrapers
220
a
,
220
b
. Accordingly, there is no fear of scattering of the dust or the like to the outside of the rodless cylinder
200
. The rodless cylinder
200
can be used, for example, for those concerning the medical field and food as well as clean rooms to executed the steps of producing semiconductors. It is unnecessary to assemble the cylinder tube
14
of the rodless cylinder
200
with a high degree of accuracy. Accordingly, it is possible to reduce the production cost of the rodless cylinder
200
.
In the rodless cylinder
200
according to the fourth embodiment, the O-rings
216
are provided on the both side surfaces of the cylinder scraper holders
212
a
,
212
b
. Alternatively, flexible O-rings may be provided on the outer circumference of the cylinder scraper holders
212
a
,
212
b.
Next, a rodless cylinder
300
according to a fifth embodiment will be explained with reference to FIG.
10
.
In the rodless cylinder
300
, guide scraper holders
302
a
,
302
b
are formed with ball-rolling grooves
306
for ball bushes
304
. This arrangement will be described in detail below. Holes
308
a
,
308
b
, through which guide shafts
16
a
,
16
b
are inserted, are defined through a slider
56
. The ball bushes
304
, which include a large number of balls
310
, are provided in the gap between the wall for constructing the hole
308
a
,
308
b
and the outer wall of the guide shaft
16
a
,
16
b
. Diametrally expanded sections
314
a
,
314
b
are formed on the wall of the hole
308
a
,
308
b
in the vicinity of openings. Guide scraper holders
302
a
,
302
b
, which are formed to have a ring-shaped configuration, are inserted into the diametrally expanded sections
314
a
,
314
b
. The guide scraper holders
302
a
,
302
b
are prevented from disengagement by the aid of ring members
316
. A ball-retaining member
318
, which is formed to have a ring-shaped configuration, is secured to an approximately central portion of the wall for forming the hole
308
a
,
308
b
. The ball-rolling grooves
306
, which have a substantially circular arc-shaped cross section, are formed on the guide scraper holders
302
a
,
302
b
and the ball-retaining member
318
. Step sections
320
a
,
320
b
are formed on the guide scraper holders
302
a
,
302
b
. The guide scrapers
322
a
,
322
b
are interposed by the step sections
320
a
,
320
b
and the ring members
316
.
As shown in
FIG. 11
, the ball-rolling grooves
306
communicate with ball guide passages
324
formed in the slider
56
. In this embodiment, the balls
310
are movable in a circulating manner between the hole
308
a
,
308
b
and the ball guide passages
324
. Accordingly, the slider
56
is displaced with less sliding resistance with respect to the guide shafts
16
a
,
16
b
. The dust or the like, which is generated in a slight amount between the guide shafts
16
a
,
16
b
and the ball bushes
304
, is removed by the guide scrapers
322
a
,
233
b.
There is no fear of scattering of the dust or the like to the outside of the rodless cylinder
300
. Further, the number of parts for constructing the rodless cylinder
300
is decreased, and it is possible to reduce the production cost.
Claims
- 1. A rodless cylinder comprising:a cylindrical cylinder tube; a piston which is arranged in said cylinder tube and which is displaceable along a longitudinal direction of said cylinder tube; a driving magnet arranged on said piston; a guide member provided in parallel to said cylinder tube; a slider which is slidably supported by said guide member and which is provided with a hole through which said cylinder tube is insertable, said slider further comprising a guide scraper for making sliding contact with said guide member and a guide scraper holder disposed displaceably with respect to said slider and being displaceable in a direction perpendicular to a longitudinal axis of said guide member; and a driven magnet which is provided on a wall for forming said hole of said slider and which is arranged to be slightly separated from said cylinder tube.
- 2. The rodless cylinder according to claim 1, wherein said guide member is provided as two or more individuals.
- 3. The rodless cylinder according to claim 1, wherein said slider is provided with a ball bush for supporting said guide member.
- 4. The rodless cylinder according to claim 1, wherein a gap for allowing said guide scraper to be displaceable with respect to said slider is formed adjacent to said scraper holder.
- 5. The rodless cylinder according to claim 4, wherein a seal member formed of a flexible material is provided in said gap.
- 6. The rodless cylinder according to claim 1, wherein said slider is provided with a ball bush for supporting said guide member, a guide scraper holder for holding said guide scraper is formed with a ball groove which communicates with a ball guide passage formed in said slider, and balls for constructing said ball bush circulate through said ball groove between a gap formed between said slider and said guide member and said ball guide passage.
- 7. A rodless cylinder comprising:a cylindrical cylinder tube; a piston which is arranged in said cylinder tube and which is displaceable along a longitudinal direction of said cylinder tube; a driving magnet arranged on said piston; a guide member provided in parallel to said cylinder tube; a driven magnet which is provided on a wall for forming a hole of a slider and which is arranged to be slightly separated from said cylinder tube; and wherein said slider is slidably supported by said guide member and is provided with said hole through which said cylinder tube is insertable, wherein said slider is arranged with a cylinder scraper for making sliding contact with the cylinder tube, said slider further comprising a cylinder scraper holder displaceable with respect to said slider independently of said driven magnet and further being displaceable in a direction perpendicular to a longitudinal axis of said cylinder tube, for supporting said cylinder scraper.
- 8. The rodless cylinder according to claim 7, wherein a gap for allowing said cylinder scraper to be displaceable with respect to said cylinder tube is formed adjacent to said cylinder scraper holder.
- 9. The rodless cylinder according to claim 8, wherein a seal member formed of a flexible material is provided in said gap.
Priority Claims (1)
Number |
Date |
Country |
Kind |
9-331452 |
Dec 1997 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
4123121 |
Ernst et al. |
Oct 1978 |
|
4744287 |
Miyamoto |
May 1988 |
|
Foreign Referenced Citations (1)
Number |
Date |
Country |
9-273506 |
Oct 1997 |
JP |