Rodless cylinder

Information

  • Patent Grant
  • 6205906
  • Patent Number
    6,205,906
  • Date Filed
    Wednesday, October 21, 1998
    26 years ago
  • Date Issued
    Tuesday, March 27, 2001
    23 years ago
Abstract
A rodless cylinder comprises a cylinder tube and guide shafts which are arranged in parallel to one another. The cylinder tube comprises a piston therein which is displaceable in the axial direction. Driving magnets are provided on outer circumference of the piston. A slider, which is displaceable in the axial direction, is provided on the guide shafts. The slider is supported on the guide shafts by the aid of ball bushes. Driven magnets, which correspond to the driving magnets, are provided in a hole of the slider. Inner circumferential surfaces of the driven magnets are slightly separated from an outer circumferential surface of the cylinder tube. Accordingly, it is unnecessary to apply any surface treatment to the cylinder tube, and it is possible to avoid appearance of dust or the like. It is unnecessary to assemble the rodless cylinder with a high degree of accuracy, and thus the production cost can be reduced.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a rodless cylinder for transporting workpiece or the like by displacing a slider in accordance with reciprocating motion of a piston.




2. Description of the Related Art




The rodless cylinder has been hitherto used, for example, for transporting a workpiece. The rodless cylinder basically comprises a piston which is inserted into a cylindrical cylinder tube slidably in its axial direction. A plurality of driving magnets are provided on the outer circumferential surface of the piston so that they face to the inner wall of the cylinder tube. On the other hand, a slider is slidably provided outside the cylinder tube so that is surrounds the cylinder tube. Driven magnets are arranged on the inner circumference of the slider so that they oppose to the driving magnets. When a pressure fluid such as compressed air is introduced into the cylinder tube, the piston is displaced in the axial direction in the cylinder tube. Accordingly, the driven magnets and the driving magnets are magnetically attracted to one another, and the slider slides outside the cylinder tube in accordance with the displacement of the piston.




In some cases, the rodless cylinder comprises a guide member which is disposed in parallel to the cylinder tube for guiding the slider.




In such a case, the outer circumference portion of the cylinder tube contacts with the driven magnets in the conventional rodless cylinder described above. Therefore, the sliding resistance is large, and it is feared that a bush for holding the driven magnets or the cylinder tube is worn to give rise to dust or the like. For this reason, a surface treatment is applied to the surface of the cylinder tube to decrease the sliding resistance in some cases. However, such a treatment has caused expensive production cost of the rodless cylinder. If the assembling accuracy is low for the cylinder tube and the guide member, then the sliding resistance is further increased, and it is feared that dust or the like is generated more frequently. Therefore, it is necessary to assemble the rodless cylinder with a high degree of accuracy, causing a problem that the production cost becomes more expensive.




SUMMARY OF THE INVENTION




A general object of the present invention is to provide a rodless cylinder which makes it possible to avoid any appearance of dust or the like and reduce the production cost without the need of assembling the rodless cylinder highly accurately.




A principal object of the present invention is to provide a rodless cylinder in which no surface treatment is required for a cylinder tube, and It is possible to avoid any appearance of dust or the like.




Another object of the present invention is to provide a rodless cylinder which makes it possible to avoid any appearance of dust or the like from a guide member.




The above and other objects, features, and advantages of the present invention will become more apparent from the following description when taken in conjunction with the accompanying drawings in which a preferred embodiment of the present invention is shown by way of illustrative example.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows a perspective view illustrating a rodless cylinder according to a first embodiment of the present invention;





FIG. 2

shows a longitudinal sectional view illustrating the rodless cylinder shown in

FIG. 1

;





FIG. 3

shows a sectional view taken along a line III—III illustrating the rodless cylinder shown in

FIG. 2

;





FIG. 4

shows a partial magnified sectional view illustrating the rodless cylinder shown in

FIG. 2

;





FIG. 5

shows a partial magnified sectional view illustrating a rodless cylinder according to a second embodiment of the present invention;





FIG. 6

shows a longitudinal sectional view illustrating a rodless cylinder according to a third embodiment of the present invention;





FIG. 7

shows a sectional view taken along a line VII—VII illustrating the rodless cylinder shown in

FIG. 6

;





FIG. 8

shows a partial magnified longitudinal sectional view illustrating a piston and a slider of the rodless cylinder shown in

FIG. 6

;





FIG. 9

shows a partial magnified longitudinal sectional view illustrating a piston and a slider of a rodless cylinder according to a fourth embodiment of the present invention;





FIG. 10

shows a partial magnified longitudinal sectional view illustrating a slider of a rodless cylinder according to a fifth embodiment of the present invention; and





FIG. 11

shows a sectional view taken along a line XI—XI illustrating the slider shown in FIG.


10


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The rodless cylinder according to the present invention will be explained in detail below with reference to the accompanying drawings, as exemplified by preferred embodiments.




With reference to

FIGS. 1

to


3


, reference numeral


10


indicates a rodless cylinder according to a first embodiment of the present invention. The rodless cylinder


10


comprises oblong plate-shaped members


12




a


,


12




b


. Both ends of a cylindrical cylinder tube


14


and guide shafts


16




a


,


16




b


for constructing guide members are secured to the plate-shaped member


12




a


,


12




b


. The cylinder tube


14


and the guide shafts


16




a


,


16




b


are arranged in parallel to one another. Dampers


18


, which are formed of a material such as rubber, are secured to mutually opposing surfaces of the respective plate-shaped members


12




a


,


12




b


. The dampers


18


slightly protrude from the surfaces of the plate-shaped members


12




a


,


12




b


(see FIG.


2


).




A piston


20


Is disposed in the cylinder tube


14


, which is slidable in the axial direction of the cylinder tube


14


. The piston


20


comprises a lengthy rod-shaped core member


22


which is disposed at the center of the piston


20


and which extends along the axial direction. As shown in

FIG. 4

, a plurality of ring members


28


, which are formed of a material such as iron as magnetic members, are provided on the outer circumference of the core member


22


. Driving magnets


30




a


to


30




c


, which have substantially the same diameter as that of the ring members


28


, are interposed between the respective ring members


28


. The respective driving magnets


30




a


to


30




c


are isolated from each other by the ring members


28


. Each of the driving magnets


30




a


to


30




c


has one surface which is formed as the north pole, and the other surface which is formed as the south pole. Cylindrical members


32




a


,


32




b


are secured to the outer circumference of the core member


22


to interpose the ring members


28


. Grooves


34




a


,


34




b


are defined on the outer circumference of the cylindrical members


32




a


,


32




b


. Packings


36




a


,


36




b


are arranged in the grooves


34




a


,


34




b


. A pressure fluid, which is introduced into the cylinder tube


14


, is prevented from leakage by the aid of the packings


36




a


,


36




b


. Therefore, the inside of the cylinder tube


14


is divided into a first end chamber


40




a


and a second end chamber


40




b


by the piston


20


.




As shown in

FIG. 2

, a first port


42


, which communicates with the chamber


40




a


, is provided through one of the plate-shaped members


12




a


. The first port


42


communicates with an unillustrated compressed air supply source via an unillustrated solenoid-operated valve. A hole


44


, which is coaxial with the cylinder tube


14


, is defined at the inside of the other plate-shaped member


12




b


. The hole


44


communicates with a passage


46


which is defined along the longitudinal direction of the plate-shaped member


12




b


. The passage


46


further communicates with a passage


48


which is defined at the inside of one of the guide shafts


16




a


along its axial direction. A second port


50


is provided at an opening of the passage


48


disposed on the side of the one plate-shaped member


12




a


. The second port


50


communicates with the unillustrated compressed air supply source via an unillustrated solenoid-operated valve. Reference numeral


52


indicates a plug member for closing the passage


46


.




A slider


56


, which is slidable in the axial direction, is provided for the cylinder tube


14


and the guide shafts


16




a


,


16




b


. The slider


56


is defined with holes


58




a


,


58




b


through which the guide shafts


16




a


,


16




b


are inserted. Ball bushes


62


, which include a large number of balls


60


, are provided in gaps between walls for forming the holes


58




a


,


58




b


and outer walls of the guide shafts


16




a


,


16




b


. The ball bushes


62


are prevented from disengagement by the aid of retaining rings


64


. Therefore, the slider


56


is supported on the guide shafts


16




a


,


16




b


by the aid of the ball bushes


62


. The slider


56


is slidable with less friction in the axial direction.




Alternatively, for example, ball guide passages communicating with the holes


58




a


,


58




b


may be provided in the slider


56


to allow the balls


60


to circulate through the ball guide passages. This arrangement makes it possible to further reduce the sliding resistance of the balls


60


, which is preferred.




The slider


56


is defined with a hole


68


through which the cylinder tube


14


is inserted. As shown in

FIG. 4

, a plurality of ring members


70


, which are formed of a material such as iron and which have an inner diameter slightly larger than an outer diameter of the cylinder tube


14


, are provided on a wall for forming the hole


68


. The respective ring members


70


interpose a plurality of driven magnets


72




a


to


72




c


. Therefore, the driven magnets


72




a


to


72




c


are isolated from each other by the ring members


70


. Each of the driven magnets


72




a


to


72




c


has one surface which is formed as the south pole, and the other surface which is formed as the north pole so that the polarity is opposite to that of the driving magnets


30




a


to


30




c


. Therefore, the driven magnets


72




a


to


72




c


and the driving magnets


30




a


to


30




c


are constructed so that they are attracted to one another. The driven magnets


72




a


to


72




c


and the ring members


70


are formed in an integrated manner, and they are prevented from disengagement by retaining rings


76


by the aid of support members


74


.




Inner wall surfaces of the driven magnets


72




a


to


72




c


and the ring members


70


are formed to be slightly separated from the outer wall surface of the cylinder tube


14


owing to the fact that the slider


56


is supported by the guide shafts


16




a


,


16




b.






The rodless cylinder


10


according to the first embodiment is basically constructed as described above. Next, its operation, function, and effect will be explained.




The unillustrated solenoid-operated valve is operated to introduce the compressed air into the first port


42


, while the second port


50


is in a state open to the atmospheric pressure. The compressed air is introduced from the first port


42


into the chamber


40




a


of the cylinder tube


14


. The pressure of the compressed air allows the piston


20


to slide in a direction indicated by the arrow A. Accordingly, the driving magnets


30




a


to


30




c


are displaced, and they magnetically attract the driven magnets


72




a


to


72




c


. Thus, the slider


56


slides along the guide shafts


16




a


,


16




b


in the direction of the arrow A. During this process, since the slight gap is provided between the driven magnets


72




a


to


72




c


and the outer circumferential surface of the cylinder tube


14


, there is neither sliding resistance nor abrasion, and there is no fear of appearance of dust or the like. Since the guide shafts


16




a


,


16




b


are supported by the ball bushes


62


, the sliding resistance is small, and it is possible to suppress any appearance of dust or the like.




When the piston


20


is further displaced in the direction of the arrow A, then the end of the slider


56


abut against the damper


18


, and the slider


56


is positioned. Accordingly, the driving magnets


30




a


to


30




c


are attracted by the driven magnets


72




a


to


72




c,


and the piston


20


is prevented from further displacement exceeding this position in the direction of the arrow A.




Subsequently, the unillustrated solenoid-operated valve is operated so that the first port


42


is in a state open to the atmospheric air, and the compressed air is introduced into the second port


50


. Accordingly, the compressed air is introduced into the chamber


40




b


, and the piston


20


slides in a direction of the arrow B. As a result, the driven magnets


72




a


to


72




c


are attracted to the driving magnets


30




a


to


30




c


, and the slider


56


is displaced in the direction of the arrow B.




If the rodless cylinder


10


involves any assembling error concerning the guide shafts


16




a


,


16




b


and the ball bushes


62


, a part of the inner circumferential surface of the driven magnet


72




a


to


72




c


may approach the outer circumferential surface of the cylinder tube


14


. In such a situation, It is sufficient for the driven magnet


72




a


to


72




c


to make no contact with the outer circumferential surface of the cylinder tube


14


. Therefore, the assembling error for the guide shafts


16




a


,


16




b


and the ball bushes


62


is allowable provided that the error is within a range of the gap between the outer circumferential surface of the cylinder tube


14


and the inner circumferential surfaces of the driven magnets


72




a


to


72




c.






As shown in

FIG. 4

, in the rodless cylinder


10


according to the first embodiment, the driving magnets


30




a


to


30




c


are arranged so that all of their polarities are identically directed, and the driven magnets


72




a


to


72




c


are arranged so that their polarities are opposite to those of the driving magnets


30




a


to


30




c


. However, the following arrangement is available as illustrated in a second embodiment shown in FIG.


5


. That is, the polarity of the driving magnet


30




b


arranged at the center may be opposite to those of the other driving magnets


30




a


,


30




c


, and the polarity of the driven magnet


72




b


may be opposite to those of the driven magnets


72




a


,


72




c


corresponding to the driving magnet


30




b.






As described above, according to the rodless cylinders


10


concerning the first and second embodiments, the cylinder tube


14


is slightly separated from the driven magnets


72




a


to


72




c


. Accordingly, there is no fear of appearance of dust or the like due to abrasion. The rodless cylinder


10


can be used, for example, for those concerning the medical field and food as well as clean rooms.




Since the guide shafts


16




a


,


16




b


are supported by the ball bushes


62


, the sliding resistance is decreased. Further, it is unnecessary to apply any surface treatment to the cylinder tube


14


, and it is unnecessary to assembly the rodless cylinder


10


with a high degree of accuracy. Thus, it is possible to reduce the production cost.




Next, a rodless cylinder


100


according to a third embodiment will be explained with reference to

FIGS. 6

to


8


. The same constitutive components as those of the first embodiment are designated by the same reference numerals, detailed explanation of which will be omitted. Description will be made in this way for the following other embodiments as well.




The rodless cylinder


100


according to the third embodiment comprises a piston


20


which is provided with bushes


102




a


,


102




b


disposed on the outer circumference of cylindrical members


32




a


,


32




b


. The bushes


102




a


,


102




b


slidably abut against the inner wall of the cylinder tube


14


. Thus, the ring members


28


and the driving magnets


30


are supported so that they are slightly separated from the inner wall of the cylinder tube


14


.




As shown in

FIGS. 6 and 7

, a hole


104


is defined through a slider


56


of the rodless cylinder


100


. As shown in

FIG. 8

, a cylindrical member


108


is inserted into an inner wall portion of the hole


104


of the slider


56


together with spacers


106




a


,


106




b


. The cylindrical member


108


is fastened to end plates


112




a


,


112




b


disposed at both ends of the slider


56


by the aid of screws


110




a


,


110




b.


Female screws


114




a


,


114




b


are formed on the inner circumference of the cylindrical member


108


in the vicinity of its openings. Ring members


116




a


,


116




b,


which are formed with male screws on their outer circumference, are screwed into the female screws


114




a


,


114




b


. A plurality of ring members


120


, which are formed of a material such as iron, are provided between the ring members


116




a


,


116




b


with ring-shaped spacers


118




a


,


118




b


intervening therebetween. A plurality of driven magnets


122


are interposed by the respective ring members


120


. Therefore, the driven magnets


122


are isolated from each other by the ring members


120


. Inner wall surfaces of the driven magnets


122


and the ring members


120


are formed to be slightly separated from the outer circumferential surface of the cylinder tube


14


. The driven magnets


122


are formed at the same intervals concerning the polarities of the driving magnets


30


, each of which has one surface which is formed as the south pole, and the other surface which is formed as the north pole. Therefore, the driven magnets


122


and the driving magnets


30


are constructed to attract and repel each other.




The driven magnets


122


and the ring members


120


are tightly held and interposed between the ring members


116




a


,


116




b


by tightening the ring members


116




a


,


116




b


to the female screws


114




a


,


114




b


of the cylindrical member


108


. The cylindrical member


108


, on which the driven magnets


122


are provided, is tightly supported by the slider


56


by tightening the screws


110




a


,


110




b.


Therefore, it is possible to eliminate the fear of occurrence of looseness in the driven magnets


122


and the ring members


120


.




Holes


124




a


,


124




b,


through which guide shafts


16




a


,


16




b


are inserted, are defined through the slider


56


. Ring members


126




a


,


126




b


are disposed at openings of the holes


124




a


,


124




b


. The ring members


126




a


,


126




b


are prevented from disengagement by end plates


112




a


,


112




b


. A ball bush


130


, which comprises a large number of balls


128


, is provided between the ring members


126




a


,


126




b


. Therefore, the slider


56


is supported on the guide shafts


16




a


,


16




b


by the aid of the ball bushes


130


, and it is slidable in the axial direction with less friction.




Alternatively, for example, ball guide passages communicating with the holes


124




a


,


124




b


may be provided in the slider


56


to allow the balls


128


to circulate through the ball guide passages. This arrangement makes it possible to further reduce the sliding resistance of the balls


128


, which is preferred.




O-rings


132


are provided on the outer circumference of the ring members


126




a


,


126




b


. Step sections


134




a


,


134




b


are formed on the inner circumference of the ring members


126




a


,


126




b


. Recesses


138




a


,


138




b


are formed by the step sections


134




a


,


134




b


and first wall surfaces


136




a


,


136




b


of the end plates


112




a


,


112




b


. Ring-shaped guide scraper holders


140




a


,


140




b


are fitted to the recesses


138




a


,


138




b


. Gaps


142




a


,


142




b


are formed between the step sections


134




a


,


134




b


of the recesses


138




a


,


138




b


and the outer walls of the guide scraper holders


140




a


,


140




b.


Accordingly, the guide scraper holders


140




a


,


140




b


are displaceable in a direction perpendicular to the axis.




Flexible O-rings (seal members)


144


are provided on the outer circumference of the guide scraper holders


140




a


,


140




b.


On the other hand, guide scrapers


148




a


,


148




b


are engaged with inscribing grooves


146




a


,


146




b


which are formed on the inner circumference of the guide scraper holders


140




a


,


140




b.


The guide scrapers


148




a


,


148




b


are slidable on the outer circumference of the guide shafts


16




a


,


16




b


.




The rodless cylinder


100


according to the third embodiment is basically constructed as described above. Next, its operation, function, and effect will be explained.




The unillustrated solenoid-operated valve is operated to introduce the compressed air into the first port


42


, while the second port


50


is in a state open to the atmospheric pressure. Thus, the compressed air is introduced from the first port


42


into the chamber


40




a


of the cylinder tube


14


. The pressure of the compressed air allows the piston


20


to slide in a direction indicated by the arrow A (see FIG.


6


). Accordingly, the driving magnets


30


are displaced, and they magnetically attract and repel the driven magnets


122


. Thus, the slider


56


slides along the guide shafts


16




a


,


16




b


in the direction of the arrow A. During this process, the slight gap is provided between the driven magnets


122


and the outer circumferential surface of the cylinder tube


14


, and they are not contacted with each other. Therefore, there is neither sliding resistance nor abrasion, and there is no fear of appearance of dust or the like (see FIG.


8


). Further, the driven magnets


122


are tightly held and interposed by the ring members


116




a


,


116




b,


and the cylindrical member


108


on which the driven magnets


122


are provided is also tightly supported by the slider


56


. Therefore, there is no appearance of dust or the like, which would be otherwise caused by looseness of the driven magnets


122


and the ring members


120


. Furthermore, the slider


56


is supported by the guide shafts


16




a


,


16




b


by the aid of the ball bushes


130


. Therefore, the sliding resistance is small, and little dust or the like appears. Moreover, a slight amount of appeared dust or the like, if any, is removed by the guide scrapers


148




a


,


148




b


. Thus, there is no fear of scattering of the dust or the like to the outside of the rodless cylinder


100


.




Subsequently, the unillustrated solenoid-operated valve is operated so that the first port


42


is in a state open to the atmospheric air, and the compressed air is introduced into the second port


50


. Accordingly, the compressed air is introduced into the chamber


40




b


, and the piston


20


slides in a direction of the arrow B. As a result, the driven magnets


122


are attracted by the driving magnets


30


, and the slider


56


is displaced in the direction of the arrow B in the same manner as described above.




When the rodless cylinder


100


is assembled, any assembling error occasionally causes the guide shafts


16




a


,


16




b


to be slightly deviated or inclined in the direction perpendicular to the axial direction. That is, the central axes of the guide shafts


16




a


,


16




b


are not coincident with the central axes of the holes


124




a,




124




b


of the slider


56


in some cases. Further, it is feared that the guide shafts


16




a


,


16




b


are warped, for example, due to a load of a workpiece. In such a situation, for example, if the guide shaft


16




a


,


16




b


is displaced with respect to the slider


56


in a direction of the arrow C in

FIG. 8

, the guide scraper


148




a


,


148




b


is pressed by the guide shaft


16




a


,


16




b


in the direction of the arrow C. During this process, the O-ring


144


is deformed, and the guide scraper holder


140




a


,


140




b


slides on the wall surface


136




a


,


136




b


of the recess


138




a


,


138




b


to make displacement in the direction of the arrow C. Therefore, the central axis of the guide scraper


148




a


,


148




b


is always coincident with the central axis of the guide shaft


16




a


,


16




b


. The guide scraper


148




a


,


148




b


is capable of retaining uniform gripping force for the guide shaft


16




a


,


16




b


. Accordingly, there is no fear of increase in sliding resistance to cause any trouble concerning the displacement action of the slider


56


. Further, any large force is not exerted on a part of the guide scraper


148




a


,


148




b


. Therefore, the guide scraper


148




a


,


148




b


is not locally worn, making it possible to avoid generation of dust from the guide scraper


148




a


,


148




b.






As described above, even when the guide shafts


16




a


,


16




b


suffer from occurrence of any assembling error, or even when they are warped, the guide scrapers


148




a


,


148




b


are displaceable along the guide shafts


16




a


,


16




b


in the direction perpendicular to the axis. Therefore, it is unnecessary to assemble the slider


56


and the guide shafts


16




a


,


16




b


of the rodless cylinder


100


with a high degree of accuracy. Thus, it is possible to reduce the production cost of the rodless cylinder


100


.




The dust or the like is removed by the guide scrapers


148




a


,


148




b


. Therefore, there is no fear of scattering of the dust or the like to the outside of the rodless cylinder


100


. The rodless cylinder


100


can be used, for example, for those concerning the medical field and food as well as clean rooms used to execute the steps of producing semiconductors.




Next, a rodless cylinder


200


according to a fourth embodiment will be explained with reference to FIG.


9


.




A hole


202


, through which a cylinder tube


14


is inserted, is formed through a slider


56


of the rodless cylinder


200


. Ring members


204




a


,


204




b


are provided at openings of the hole


202


. O-rings


206


are provided on the outer circumference of the ring members


204




a


,


204




b


. Step sections


208




a


,


208




b


are formed on the inner circumference of the ring members


204




a


,


204




b


. Recesses


210




a


,


210




b


are formed by the step sections


208




a


,


208




b


and first wall surfaces


136




a


,


136




b


of end plates


112




a


,


112




b


. Ring-shaped cylinder scraper holders


212




a


,


212




b


are fitted to the recesses


210




a


,


210




b.


Gaps


214




a


,


214




b


are formed between the step sections


208




a


,


208




b


of the recesses


210




a


,


210




b


and the cylinder scraper holders


212




a


,


212




b


. Therefore, the cylinder scraper holders


212




a


,


212




b


are displaceable in a direction (direction indicated by the arrow C) perpendicular to the axis. O-rings


216


are provided on both side surfaces of the cylinder scraper holders


212




a


,


212




b


. On the other hand, cylinder scrapers


220




a


,


220




b


are engaged with inscribing grooves


218




a


,


218




b


formed on the inner circumference of the cylinder scraper holders


212




a


,


212




b


. The cylinder scrapers


220




a


,


220




b


are slidable on the outer circumference of the cylinder tube


14


.




A cylindrical member


222


is provided between the ring members


204




a


,


204




b


in the hole


202


. Spacers


224




a


,


224




b


, which are slightly separated from the inner circumference of the cylindrical member


222


, are arranged in the cylindrical member


222


. The spacers


224




a


,


224




b


are slidable in a direction perpendicular to the axis with respect to the ring members


204




a


,


204




b


. Bushes


226




a


,


226




b


, which are slidable on the cylinder tube


14


, are provided on the inner circumference of the spacers


224




a


,


224




b


. A plurality of ring members


228


, which are formed of a material such as iron, are arranged between the spacers


224




a


,


224




b


. The respective ring members


228


interpose a plurality of driven magnets


230


. Therefore, the respective driven magnets


230


are isolated from each other by the ring members


228


. The driven magnets


230


and the ring members


228


are supported by the aid of the bushes


226




a


,


226




b


so that the inner circumference thereof is slightly separated from the outer circumference of the cylinder tube


14


.




Next, the operation, function, and effect of the rodless cylinder


200


according to the fourth embodiment will be explained.




The rodless cylinder


200


is operated in the same manner as the rodless cylinder


10


according to the first embodiment. That is, when the compressed air is introduced into the first chamber


40




a


, then the piston


20


is displaced in the direction of the arrow A, and the driven magnets


230


are attracted by the driving magnets


30


. Thus, the slider


56


is displaced in the direction of the arrow A. When the compressed air is introduced into the second chamber


40




b


, the slider


56


is displaced in the direction of the arrow B.




During this process, since the driven magnets


230


are supported by the bushes


226




a


,


226




b


, the gap between the driven magnets


230


and the outer circumference of the cylinder tube


14


is merely in a slight amount. The force for being attracted by the driving magnets


30


is increased. However, since the bushes


226




a




226




b


contact with the cylinder tube


14


, any dust may be generated due to the friction between the both. Further, if there is any looseness in the assembled structure, for example, of the driven magnets


230


and the ring members


228


, any dust may be generated from such components. However, even in the case of the structure in which the cylinder tube


14


contacts with the bushes


226




a


,


226




b


as described above, the dust or the like is removed by the cylinder scrapers


220




a


,


220




b.


Therefore, the dust which is generated due to the sliding movement of the cylinder tube


14


and the bushes


226




a


,


226




b


, and the dust or the like which is generated due to the looseness of the driven magnets


230


and the ring members


228


are prevented from outflow to the outside of the rodless cylinder


200


.




Any deviation may occur between the central axis of the cylinder tube


14


and the central axis of the hole


202


of the slider


56


due to any assembling error caused when the rodless cylinder


200


is assembled. The cylinder tube


14


may He be warped, for example, by a load of a workpiece. In such a situation, for example, if the cylinder tube


14


is displaced in the direction of the arrow C shown in

FIG. 9

with respect to the slider


56


, then the cylinder scrapers


220




a


,


220




b


are pressed by the cylinder tube


14


in the direction of the arrow C, and the cylinder scraper holders


212




a


,


212




b


slide on the wall surfaces


136




a


,


136




b


and the step sections


208




a


,


208




b


of the recesses


210




a


,


210




b


to make displacement in the direction of the arrow C. Therefore, the central axis of the cylinder scraper


220




a


,


220




b


is always coincident with the central axis of the cylinder tube


14


. The cylinder scraper


220




a


,


220




b


is capable of retaining uniform gripping force for the cylinder tube


14


. Accordingly, there is no fear of increase in sliding resistance to cause any trouble concerning the displacement action of the slider


56


. Further, the cylinder scraper


220




a


,


220




b


is prevented from being locally worn, which would otherwise cause generation of dust.




In this embodiment, when the bushes


226




a


,


226




b


are pressed in the direction of the arrow C by the cylinder tube


14


, the spacers


224




a


,


224




b


slide on the ring members


204




a


,


204




b


to make displacement in the direction of the arrow C. Accordingly, the driven magnets


230


do not make contact with the outer circumference of the cylinder tube


14


. The dust generation is avoided, which would be otherwise caused by the contact between the driven magnets


230


and the cylinder tube


14


. Further, the bushes


226




a


,


226




b


make it possible to retain the gap to be in an extremely slight amount between the driven magnets


230


and the outer circumference of the cylinder tube


14


.




Therefore, even if any assembling error occurs in the cylinder tube


14


, or even if the cylinder tube


14


is warped, the dust or the like is removed by the cylinder scrapers


220




a


,


220




b


. Accordingly, there is no fear of scattering of the dust or the like to the outside of the rodless cylinder


200


. The rodless cylinder


200


can be used, for example, for those concerning the medical field and food as well as clean rooms to executed the steps of producing semiconductors. It is unnecessary to assemble the cylinder tube


14


of the rodless cylinder


200


with a high degree of accuracy. Accordingly, it is possible to reduce the production cost of the rodless cylinder


200


.




In the rodless cylinder


200


according to the fourth embodiment, the O-rings


216


are provided on the both side surfaces of the cylinder scraper holders


212




a


,


212




b


. Alternatively, flexible O-rings may be provided on the outer circumference of the cylinder scraper holders


212




a


,


212




b.






Next, a rodless cylinder


300


according to a fifth embodiment will be explained with reference to FIG.


10


.




In the rodless cylinder


300


, guide scraper holders


302




a


,


302




b


are formed with ball-rolling grooves


306


for ball bushes


304


. This arrangement will be described in detail below. Holes


308




a


,


308




b


, through which guide shafts


16




a


,


16




b


are inserted, are defined through a slider


56


. The ball bushes


304


, which include a large number of balls


310


, are provided in the gap between the wall for constructing the hole


308




a


,


308




b


and the outer wall of the guide shaft


16




a


,


16




b


. Diametrally expanded sections


314




a


,


314




b


are formed on the wall of the hole


308




a


,


308




b


in the vicinity of openings. Guide scraper holders


302




a


,


302




b


, which are formed to have a ring-shaped configuration, are inserted into the diametrally expanded sections


314




a


,


314




b


. The guide scraper holders


302




a


,


302




b


are prevented from disengagement by the aid of ring members


316


. A ball-retaining member


318


, which is formed to have a ring-shaped configuration, is secured to an approximately central portion of the wall for forming the hole


308




a


,


308




b


. The ball-rolling grooves


306


, which have a substantially circular arc-shaped cross section, are formed on the guide scraper holders


302




a


,


302




b


and the ball-retaining member


318


. Step sections


320




a


,


320




b


are formed on the guide scraper holders


302




a


,


302




b


. The guide scrapers


322




a


,


322




b


are interposed by the step sections


320




a


,


320




b


and the ring members


316


.




As shown in

FIG. 11

, the ball-rolling grooves


306


communicate with ball guide passages


324


formed in the slider


56


. In this embodiment, the balls


310


are movable in a circulating manner between the hole


308




a


,


308




b


and the ball guide passages


324


. Accordingly, the slider


56


is displaced with less sliding resistance with respect to the guide shafts


16




a


,


16




b


. The dust or the like, which is generated in a slight amount between the guide shafts


16




a


,


16




b


and the ball bushes


304


, is removed by the guide scrapers


322




a


,


233




b.


There is no fear of scattering of the dust or the like to the outside of the rodless cylinder


300


. Further, the number of parts for constructing the rodless cylinder


300


is decreased, and it is possible to reduce the production cost.



Claims
  • 1. A rodless cylinder comprising:a cylindrical cylinder tube; a piston which is arranged in said cylinder tube and which is displaceable along a longitudinal direction of said cylinder tube; a driving magnet arranged on said piston; a guide member provided in parallel to said cylinder tube; a slider which is slidably supported by said guide member and which is provided with a hole through which said cylinder tube is insertable, said slider further comprising a guide scraper for making sliding contact with said guide member and a guide scraper holder disposed displaceably with respect to said slider and being displaceable in a direction perpendicular to a longitudinal axis of said guide member; and a driven magnet which is provided on a wall for forming said hole of said slider and which is arranged to be slightly separated from said cylinder tube.
  • 2. The rodless cylinder according to claim 1, wherein said guide member is provided as two or more individuals.
  • 3. The rodless cylinder according to claim 1, wherein said slider is provided with a ball bush for supporting said guide member.
  • 4. The rodless cylinder according to claim 1, wherein a gap for allowing said guide scraper to be displaceable with respect to said slider is formed adjacent to said scraper holder.
  • 5. The rodless cylinder according to claim 4, wherein a seal member formed of a flexible material is provided in said gap.
  • 6. The rodless cylinder according to claim 1, wherein said slider is provided with a ball bush for supporting said guide member, a guide scraper holder for holding said guide scraper is formed with a ball groove which communicates with a ball guide passage formed in said slider, and balls for constructing said ball bush circulate through said ball groove between a gap formed between said slider and said guide member and said ball guide passage.
  • 7. A rodless cylinder comprising:a cylindrical cylinder tube; a piston which is arranged in said cylinder tube and which is displaceable along a longitudinal direction of said cylinder tube; a driving magnet arranged on said piston; a guide member provided in parallel to said cylinder tube; a driven magnet which is provided on a wall for forming a hole of a slider and which is arranged to be slightly separated from said cylinder tube; and wherein said slider is slidably supported by said guide member and is provided with said hole through which said cylinder tube is insertable, wherein said slider is arranged with a cylinder scraper for making sliding contact with the cylinder tube, said slider further comprising a cylinder scraper holder displaceable with respect to said slider independently of said driven magnet and further being displaceable in a direction perpendicular to a longitudinal axis of said cylinder tube, for supporting said cylinder scraper.
  • 8. The rodless cylinder according to claim 7, wherein a gap for allowing said cylinder scraper to be displaceable with respect to said cylinder tube is formed adjacent to said cylinder scraper holder.
  • 9. The rodless cylinder according to claim 8, wherein a seal member formed of a flexible material is provided in said gap.
Priority Claims (1)
Number Date Country Kind
9-331452 Dec 1997 JP
US Referenced Citations (2)
Number Name Date Kind
4123121 Ernst et al. Oct 1978
4744287 Miyamoto May 1988
Foreign Referenced Citations (1)
Number Date Country
9-273506 Oct 1997 JP