1. Field of the Disclosure
The present disclosure relates to improved systems and methods for operating doors. Particularly, the present disclosure is directed to roll-down doors for vehicles, such as trucks and vans, as well as storage structures, among other things.
2. Description of Related Art
Cargo trucks and vans can be provided with a variety of cargo doors. While some have hinged swing doors or bifold doors that open along vertically-oriented hinges, other cargo doors include roll-up doors that open by being lifted along a vertical direction. Roll-up doors generally have horizontally-oriented panels that are hinged together to permit the door to articulate as it is rolled up along side rails until it is parallel to the roof of the vehicle. Other doors such as ramp doors, which are hinged at the bottom and are used as a ramp, have been used widely in trailers, such as those used to transport horses and those used by contractors to transport tools or mobile workshops. The disclosed embodiments provide a number of improvements and refinements that address deficiencies in previous approaches.
The purpose and advantages of the present disclosure will be set forth in and become apparent from the description that follows. Additional advantages of the disclosed embodiments will be realized and attained by the methods and systems particularly pointed out in the written description hereof, as well as from the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the disclosure, as embodied herein, the disclosure includes a cargo vehicle. The cargo vehicle includes a cargo compartment, which in turn is defined by a floor, a plurality of adjoining walls extending upwardly from the floor, and a ceiling attached to an upper end of the plurality of adjoining walls, wherein the walls, floor and ceiling cooperate to form the cargo compartment and a first vertical opening having a width defined by first and second sides for accessing the interior of the cargo compartment. The vehicle further includes a first segmented retractable door proximate the first vertical opening of the cargo compartment. The first door is displaceable from a first vertically-oriented closed position in which the door covers the first vertical opening to a second open position in which the door is substantially disposed below the first vertical opening. The vehicle further includes a first track adapted and configured to receive a first side of the first segmented door, the first track having a first vertically oriented segment disposed along the first side of the first vertical opening, and a second track adapted and configured to receive a second side of the first segmented door, the second track having a first vertically oriented segment disposed along the second side of the first vertical opening, wherein the first segmented door is downwardly displaceable along the first and second tracks from the first position to the second position.
If desired, the first segmented retractable door can be adapted and configured to fold in an accordion-like fashion through an opening defined by the floor of the cargo compartment. Accordingly, an uppermost segment of the first segmented retractable door can be adapted and configured to form a cover that covers the opening defined by the floor of the cargo compartment. If desired, the lower end of the first segmented retractable door can be fixedly attached to the cargo vehicle.
In accordance with a further aspect, the first segmented retractable door can be attached to a spring mechanism, wherein at least one spring in the spring mechanism is loaded when the first segmented retractable door is opened, and further wherein energy from loading the at least one spring can be released by closing the first segmented retractable door. The vehicle can further include a latch for holding the first segmented retractable door in an open position, wherein the latch can be released to permit the first segmented retractable door to close with the assistance of energy loaded into the at least one spring. In one embodiment, the latch automatically actuates when the first segmented retractable door is opened to maintain the first segmented retractable door in an open condition. If desired, the latch can be released by pressing downwardly on the first segmented retractable door.
In one embodiment, the at least one spring can be a compressive spring that is compressed when it is loaded. A first end of the compressive spring can be in operable contact with a portion of the first segmented retractable door, and a second end of the compressive spring can be in contact with a support attached to the cargo vehicle, such that the compressive spring is compressed between the portion of the first segmented retractable door and the support when the first segmented retractable door is opened, and wherein the compressive spring provides a spring force to assist in closing the first segmented retractable door.
In accordance with another embodiment, the at least one spring can be a tension spring that is elongated when it is loaded. A first end of the tension spring can be in operable contact with a portion of the first segmented retractable door, and a second end of the tension spring can be in contact with a support attached to the cargo vehicle, such that the tension spring is elongated and tensioned when the first segmented retractable door is opened, and wherein the tension spring provides a spring force to assist in closing the first segmented retractable door.
In accordance with yet another embodiment the at least one spring can be a torsion spring defining a spring axis through its center, the torsion spring being reduced from a first diameter to second diameter with respect to the spring axis when it is loaded. Accordingly, the first track can further include a second substantially horizontally oriented segment connected to the first vertically oriented segment disposed along and below the floor of the cargo compartment and a third curved segment connected to the second segment, wherein the third segment is also disposed below the floor of the cargo compartment. The second track can further include a second substantially horizontally oriented segment connected to the first vertically oriented segment disposed along and below the floor of the cargo compartment and a third curved segment connected to the second segment, wherein the third segment is also disposed below the floor of the cargo compartment. The cargo vehicle can further include a rotating drum disposed below the floor of the cargo compartment adapted to rotate about a horizontal drum axis substantially defined by a center of radius of curvature of the third curved segment of the first track and the third curved segment of the second track, wherein the first segmented retractable door is adapted and configured to roll into a cylindrical shape around the rotating drum, and further wherein the axis of the torsion spring is substantially coincident with the drum axis, and further wherein the torsion spring is loaded when the first segmented retractable door is wound about the drum, and the torsion spring is unloaded when the first segmented retractable door is unwound from the drum, such that the torsion spring facilitates closure of the first segmented retractable door.
In accordance with still another embodiment, the first track can further include a second substantially horizontally oriented segment connected to the first vertical segment disposed along and below the floor of the cargo compartment, and the second track can further include a second substantially horizontally oriented segment connected to the first vertical segment disposed along and below the floor of the cargo compartment, wherein the first segmented retractable door is downwardly displaceable along the first and second tracks from the first position to the second position.
In accordance with a further embodiment, the cargo compartment can define a second vertical opening having a width defined by first and second sides for accessing the interior of the cargo compartment. The cargo vehicle can further include a second segmented retractable door movably disposed in a track proximate the second vertical opening of the cargo compartment. The second segmented retractable door is displaceable from a first vertically-oriented closed position in which the second segmented retractable door covers the second vertical opening, to a second open position in which the second segmented retractable door is substantially disposed below the second vertical opening. The cargo compartment can further includes a third track adapted and configured to receive a first side of the second segmented retractable door, the third track having a first vertically oriented segment disposed along the first side of the second vertical opening, and a fourth track adapted and configured to receive a second side of the second segmented retractable door, the fourth track having a first vertically oriented segment disposed along the second side of the second vertical opening, wherein the second segmented retractable door is downwardly displaceable along the third and fourth tracks from the first position to the second position.
In accordance with a further aspect, the first track, second track, third track and fourth track can each further include horizontal portions extending under the cargo vehicle at different depths below the floor of the cargo compartment such that the first segmented retractable door and second segmented retractable door can slide past each other along the bottom of the cargo compartment. If desired, the first vertical opening and the second vertical opening can be located on opposite sides of the cargo compartment.
In accordance with still a further embodiment, the cargo vehicle can include a plurality of pairs of opposing downwardly retractable doors, wherein each door retracts downwardly below the floor of the cargo compartment. Doors in each pair of opposing downwardly retractable doors can be adapted and configured to slide past each other below the cargo vehicle.
In accordance with another embodiment, the cargo compartment can define a third vertical opening at the back of the cargo compartment having a width defined by first and second sides for accessing the interior of the cargo compartment, and wherein the cargo vehicle further includes a third segmented retractable door movably disposed in a track proximate the third vertical opening of the cargo compartment. The third segmented retractable door is displaceable from a first vertically-oriented closed position in which the second segmented retractable door covers the third vertical opening, to a second open position in which the third segmented retractable door is substantially disposed below the third vertical opening. The cargo compartment can further include a fifth track adapted and configured to receive a first side of the third segmented retractable door, the fifth track having a first vertically oriented segment disposed along the first side of the third vertical opening, and a sixth track adapted and configured to receive a second side of the third segmented retractable door, the sixth track having a first vertically oriented segment disposed along the second side of the third vertical opening, wherein the second segmented retractable door is downwardly displaceable along the fifth and sixth tracks from the first position to the second position. If desired, the first track, second track, third track, fourth track, fifth track and sixth track can each further include horizontal portions extending under the cargo vehicle at different depths below the floor of the cargo compartment such that the first segmented retractable door, second segmented retractable door and third segmented retractable door can slide past each other along the bottom of the cargo compartment. In accordance with a different embodiment, the first segmented retractable door, second segmented retractable door and third segmented retractable door can be adapted and configured to fold in an accordion-like fashion through first, second and third openings defined by the floor of the cargo compartment.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the embodiments disclosed herein.
The accompanying drawings, which are incorporated in and constitute part of this specification, are included to illustrate and provide a further understanding of the method and system of the disclosure. Together with the description, the drawings serve to explain the principles of the disclosed embodiments.
Reference will now be made in detail to the present preferred embodiments of the disclosure, examples of which are illustrated in the accompanying drawings. The methods and corresponding steps of the disclosed embodiments will be described in conjunction with the detailed description of the system.
The devices and methods presented herein relate to improved systems and methods for operating doors. The present disclosed embodiments are particularly directed to roll-down doors for vehicles, such as trucks and vans, as well as buildings, storage devices, cabinets and the like. Such embodiments are very useful when contrasted with “roll-up” doors because such roll-up doors have the inherent disadvantage of occupying critical ceiling space in a cargo compartment, since the door needs to occupy some space. While this particular problem can be avoided by use of hinged doors that swing outwardly, it is possible that such doors may need to be opened prior to backing a vehicle up to a loading dock, which can be dangerous in the area of a loading dock. The subject embodiments are adapted and configured to provide roll-down doors with minimal profile underneath the rear end of a cargo vehicle providing the advantages of a roll up door, without the attendant disadvantages. More particularly, the path followed by roll down doors herein preferably includes passing the doors near the underside of the cargo compartment to avoid interference with mechanical components as well as not impeding vehicular ground clearance when the cargo door(s) is (are) open.
In accordance with the disclosure, a cargo vehicle is provided. Such a device can be, for example, a truck, a van, a cargo trailer, or the like.
For purposes of illustration, and not limitation, a partial view of an exemplary embodiment of a cargo vehicle 100 is provided in
If desired, the first segmented retractable door 250 can be adapted and configured to fold in an accordion-like fashion through an opening 275 defined by the floor 210 of the cargo compartment 200 (
In accordance with a further aspect, with further reference to
In one embodiment, as illustrated in
In accordance with another embodiment, as set forth in
As depicted in
In accordance with yet another embodiment (
The cargo vehicle can further include a rotating drum 170 disposed below the floor 210 of the cargo compartment 210 adapted to rotate about a horizontal drum axis X substantially defined by a center of radius of curvature of the third curved segment 266 of the first track 260 and the third curved segment 276 of the second track 270, wherein the first segmented retractable door 250 is adapted and configured to roll into a cylindrical shape around the rotating drum 170, and further wherein the axis T of the torsion spring is substantially coincident with the drum axis X, and further wherein the torsion spring 480 is loaded when the first segmented retractable door 250 is wound about the drum 170, and the torsion spring 480 is unloaded when the first segmented retractable door 250 is unwound from the drum 170, such that the torsion spring 480 facilitates closure of the first segmented retractable door 250.
While springs are depicted herein for facilitating closure of door 250, it will be appreciated that all three types of springs may be used at once if desired, or any two of the three arrangements may be used, as well as each methodology individually. Moreover, it will be appreciated that motor 500 can also be used, for example, with a gear and/or chain drive 510 for facilitating closure of door 250. If desired, the motor 500 can include or be attached to an auxiliary battery or power supply (such as via extension cord to an outlet) if the cargo vehicle is a trailer, a storage pod, or if it is otherwise desirable for the vehicle to remain stationary for a significant period of time, such as during overnight parking or unloading.
In accordance with a further embodiment as depicted in
In accordance with a further aspect, as illustrated, the first track 260, second track 270, third track 360 and fourth track 370 can each further include horizontal portions 264, 274, 364, 374 extending under the cargo vehicle 100 at different depths below the floor 210 of the cargo compartment 210 such that the first segmented retractable door 250 and second segmented retractable door 350 can slide past each other along the bottom 210 of the cargo compartment 200. If desired, the first vertical opening 240 and the second vertical opening 340 can be located on opposite sides of the cargo compartment as depicted in
In accordance with still another embodiment and as illustrated in
It will be appreciated that the teachings herein are applicable to a variety of different applications. Aside from being used in box trucks, semi trailers, cargo vans, cargo trailers, storage pods, railroad cars, mail trucks and such as illustrated representatively by the structures in
As illustrated in
The methods and systems of the present disclosure, as described above and shown in the drawings, provide for door systems with superior attributes as described herein. It will be apparent to those skilled in the art that various modifications and variations can be made in the device and method of the present disclosure without departing from the spirit or scope of the disclosure. Thus, it is intended that the present disclosure include modifications and variations that are within the scope of the subject disclosure and equivalents.
The subject application claims the benefit of priority to and is a continuation of International Patent Application No. PCT/US2013/041093, filed May 15, 2013, which in turn claims the benefit of priority to and is a continuation of U.S. patent application Ser. No. 13/476,627, filed May 21, 2012, which in turn claims the benefit of priority to and is a continuation-in-part of U.S. patent application Ser. No. 13/091,127, filed Apr. 21, 2011, now U.S. Pat. No. 8,201,871. The disclosure of each of the aforementioned patent applications is incorporated by reference herein in its entirety.
Number | Date | Country | |
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Parent | PCT/US2013/041093 | May 2013 | US |
Child | 14539001 | US | |
Parent | 13476627 | May 2012 | US |
Child | PCT/US2013/041093 | US |
Number | Date | Country | |
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Parent | 13091127 | Apr 2011 | US |
Child | 13476627 | US |