Information
-
Patent Grant
-
6398702
-
Patent Number
6,398,702
-
Date Filed
Monday, February 14, 200024 years ago
-
Date Issued
Tuesday, June 4, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hughes; S. Thomas
- Jimenez; Marc
Agents
-
CPC
-
US Classifications
Field of Search
US
- 492 58
- 492 53
- 492 49
- 492 18
- 492 28
- 029 895
- 029 89532
- 399 286
- 428 632
- 428 469
-
International Classifications
-
-
Disclaimer
Terminal disclaimer
Abstract
Rolls include a core and a stabilized zirconia-containing outer coating on the core. The outer coating can also include titania. The outer coatings have smooth finishes and controlled electrical properties. The outer coatings of the rolls can be finished to a highly smooth finish in reduced cycle times. The rolls can be used in electrostatographic imaging apparatus as charge donor rolls.
Description
BACKGROUND OF THE INVENTION
1. Field of Invention
This invention relates to electrostatographic imaging devices.
2. Description of Related Art
Electrostatic reproduction involves uniformly charging a photoconductive member, or photoreceptor, and imagewise discharging it, or imagewise exposing it, based on light reflected from an original image being reproduced. The result is an electrostatically-formed latent image on the photoconductive member. The latent image is developed by bringing a charged developer material into contact with the photoconductive member.
Two-component and single-component developer materials are known. Two-component developer materials comprise magnetic carrier particles and charged toner particles that adhere triboelectrically to the carrier particles and are intended to adhere the photoconductive member.
A single-component developer material typically consists of only toner particles. The toner particles typically have an electrostatic charge to adhere to the photoconductive member, and magnetic properties to magnetically convey the toner particles from the sump to the magnetic roll. The toner particles adhere directly to the donor roll by electrostatic charges. The toner particles are attracted to the donor roll from a magnet or developer roll. From the donor roll, the toner is transferred to the photoconductive member in the development zone.
For both types of developer material, the charged toner particles are brought into contact with the latent image to form a toner image on the photoconductive member. The toner image is transferred to a receiver sheet, which passes through a fuser device where the toner particles are heated and permanently fused to the sheet, forming a hard copy of the original image.
A development device is used to bring the charged toner particles into contact with the latent image formed on the photoreceptor, so that the toner particles adhere electrostatically to the charged areas on the latent image. The development device typically includes a chamber in which the developer material is mixed and charged.
One type of two-component development method and apparatus is known as “scavengeless development.” In scavengeless development systems, toner is detached from the donor roll by applying an alternating current (AC) electric field to electrodes disposed between the donor roll and the photoconductive member. There is no physical contact between the development apparatus and the photoconductive member. Scavengeless development is useful in apparatus in which different types of toner are supplied to the same photoconductive member. “Hybrid” scavengeless development apparatus typically include a mixing chamber that holds a two-component developer material, a developer material developer or magnetic roll, a donor roll, a development zone, and an electrode structure at the development zone between the donor roll and the photoconductive member. The donor roll receives charged toner particles from the developer roll and transports the particles to the development zone. An AC voltage is applied to the electrodes to form a toner cloud in the development zone. Electrostatic fields generated by an adjacent latent image on the photoconductive member surface attract charged toner particles from the toner cloud to develop the latent image on the photoconductive member.
Another variation on scavengeless development uses single-component developer material development systems. As in two-component developer material development systems, the donor roll and electrodes also create a toner cloud.
SUMMARY OF THE INVENTION
In both one-component and two-component developer scavengeless development systems, the electrical, chemical and physical characteristics of the donor roll affect the ability of the development apparatus to effectively transport toner particles into the development zone and to achieve high-quality image development. The donor roll should have characteristics that enable charged toner particles to effectively and controllably adhere electrostatically to the donor roll's outer surface. In addition, the donor roll should have the desired electrical properties for donating toner particles to the photoconductive member. It is desirable that the electrical properties of the donor roll be uniform and also be tunable.
It is also desirable that the outer surface of the donor roll have a smooth finish or low roughness.
It is also desirable that the outer surface of the donor roll have good machining characteristics so that a desired surface finish can be formed in less time and with reduced cost.
The donor roll outer surface should also have sufficient wear resistance to resist abrasion when contacted by other surfaces.
This invention provides rolls that have outer coatings with physical, electrical and chemical properties that enable charged toner particles to effectively and controllably adhere electrostatically to the donor roll, and to be effectively donated to a photoconductive member to form an images.
This invention separately provides rolls having coatings with tunable electrical properties.
This invention separately provides rolls having an outer surface with a highly smooth finish.
This invention separately provides rolls having a coating with improved machining characteristics.
This invention separately provides rolls that have a wear resistant outer surface.
This invention separately provides methods of making such rolls.
Exemplary embodiments of the rolls according to this invention comprise a core and an outer coating formed over the core. In some embodiments, the outer coating consists essentially of stabilized zirconia. The outer coating can provide a smooth finish and controlled electrical properties. These and other properties of the outer coating make the rolls highly suitable for use in electrostatographic imaging apparatus.
The outer coatings of the rolls can be finished to the desired finish in reduced cycle times as compared to known coating materials such as alumina and aluminatitania blends.
Other exemplary embodiments of the rolls according to this invention comprise a core and an outer coating comprising a blend of stabilized zirconia and titania formed over the core. The addition of titania to zirconia increases the conductivity of the outer coating. The amount of titania in the coating can be varied to achieve the desired electrical properties.
Exemplary embodiments of the methods of forming the rolls according to this invention comprise applying a stabilized zirconia-containing outer coating over a core. The outer coating can be applied by any suitable coating process.
BRIEF DESCRIPTION OF THE DRAWINGS
The preferred embodiments of this invention will be described in detail, with reference to the following figures, in which:
FIG. 1
illustrates a scavengeless electrostatographic development apparatus including an exemplary embodiment of a donor roll according to this invention;
FIG. 2
illustrates a two-component, hybrid scavengeless development device including an exemplary embodiment of a donor roll according to this invention; and
FIG. 3
illustrates an exemplary embodiment of a donor roll according to this invention.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
FIG. 1
shows a scavengeless electrostatic imaging apparatus
10
including an exemplary embodiment of a donor roll
54
according to this invention. The imaging apparatus
10
includes an image bearing member in the form of a belt
12
having an outer photoconductive surface
14
. The image bearing member can alternatively comprise other types of photoconductive image bearing members, such as a drum having a photoconductive surface. The belt
12
moves in the direction of the arrow
16
to advance successive portions of the photoconductive surface
14
sequentially through various processing stations during the imaging process. The belt
12
is driven by a motor
18
.
Initially, a portion of the belt
12
passes through a charging station
30
where a power supply
32
causes the corona generating device
34
to charge a portion of the photoconductive surface
14
of the belt
12
.
The charged portion of the belt
12
is advanced to a exposure station
40
. At the exposure station
40
, one or more light sources such as lamps
42
emit light that is reflected onto an original document
44
seated on a transparent platen
46
. The light reflected imagewise from the original image of the document
44
is transmitted through a lens
48
. The lens
48
focuses the imagewise light onto the charged portion of the photoconductive surface
14
to selectively dissipate the charge to form a latent image. The latent image formed on the photoconductive surface
14
corresponds to the informational areas contained within the original image of the document
44
. For such imagewise exposure of the photoconductive surface
14
in a digital copier, a laser printer and the like, a raster output scanner (ROS) can alternatively be used instead of the lamps
42
and lens
48
.
After the electrostatic latent image is formed on the photoconductive surface
14
, the belt
12
advances the latent image to a development station
50
. At the development station
50
, a development apparatus
52
develops the latent image recorded on the photoconductive surface
14
to form a toner image.
The belt
12
then advances the toner image to a transfer station
60
where a copy sheet
62
is advanced by a sheet feeding apparatus
64
to transfer the toner image to the sheet
62
. The transfer station
60
also includes a corona generating device
66
, which sprays ions onto the sheet
62
to attract the toner image from the photoconductive surface
14
onto the sheet
62
. After this image transfer, the sheet
62
is separated from the belt
12
and moved in the direction of the arrow
68
by rollers
69
to a fusing station
70
.
The fusing station
70
includes a fuser assembly that heats, fuses and permanently affixes the toner image to the sheet
62
, forming a sheet copy of the original image of document
44
. The sheet
62
is then advanced to a tray
74
.
The belt
12
moves the portion of the surface
14
from which the image had been transferred to the sheet
62
to a cleaning station
80
. The cleaning station
80
can include a brush
82
or the like that rotates in contact with the photoconductive surface
14
to remove the residual toner particles. Next, light is emitted onto the photoconductive surface
14
to dissipate any residual electrostatic charge on the belt
12
.
FIG. 2
shows a hybrid scavengeless two-component development apparatus
152
including an exemplary embodiment of a donor roll
154
according to this invention. The donor roll
154
is mounted partially within a mixing chamber
156
defined by a housing
158
. The mixing chamber
156
holds a supply of a two-component developer material
160
comprising toner particles and carrier beads. The donor roll
154
transports toner particles that have been fed from the mixing chamber
156
into contact with electrode wires
155
within a development zone
164
for latent image development. The developer material
160
is moved and mixed within the mixing chamber
156
by a mixing device
166
to charge the carrier beads and toner particles. The oppositely charged toner particles adhere triboelectrically to the charged magnetizable carrier beads.
The development apparatus
152
also includes a developer material feeder assembly, such as a magnetic roll
168
, that feeds a quantity of the developer material
160
from the mixing chamber
156
to the donor roll
154
. The magnetic roll
168
includes a substrate
170
. The substrate
170
rotates in the direction of the arrow
172
, and includes a coating
174
, and magnetic members M
1
to M
4
. The magnetic roll
168
and the donor roll
154
are electrically biased relative to each other so that charged toner particles of the developer material
160
fed to the donor roll
154
are attracted from the magnetic roll
168
to the donor roll
154
.
In some other embodiments, the coating
174
is not needed on the substrate
170
to provide the desired transport properties. In addition, the substrate
170
can include a different number of magnetic members than the four magnetic members M
1
to M
4
in FIG.
2
.
As also shown in
FIG. 2
, the donor roll
154
is biased to a specific voltage by a direct current (DC) power supply
176
so that the donor roll
154
attracts charged toner particles from the magnetic roll
168
in a nip
178
. To enhance the attraction of charged toner particles from the mixing chamber
156
, the magnetic roll
168
is also biased by a DC voltage source
180
. The magnetic roll
168
is also biased by an AC voltage source
182
that temporarily loosens the charged toner particles from the magnetized carrier beads. The loosened charged toner particles are attracted to the donor roll
154
. An AC bias is also applied to the electrode wires
155
by an AC voltage source
184
to loosen charged toner particles from the donor roll
154
, and to form a toner cloud within the development zone
164
.
Other embodiments of the hybrid scavengeless two-component development apparatus
152
can comprise more than one donor roll
154
, such as, for example, two donor rolls
154
. Such apparatus can also include more than one magnetic roll
168
and more than one mixing device
166
.
The donor roll
154
can also be used in scavengeless single-component development apparatus.
As shown in
FIG. 3
, exemplary embodiments of the donor rolls
154
according to this invention include a core
1541
and an outer surface coating
1542
. The core
1541
can comprise any suitable material that has desired electrical conducting properties. The material forming the core
1541
should be able to withstand the temperatures that are typically reached during the process of coating the core
1541
, as described in detail below. The core
1541
can be formed, for example, of metallic materials. Ferrous materials such as steels and stainless steels can be used to form the core
1541
. In addition, non-ferrous materials such as aluminum and aluminum alloys, and copper-based materials such as brass, can be used to form the core
1541
.
Further, non-metallic materials such as glass, fiber-reinforced resins, composites, ceramics and high-temperature plastics can be used to form the core
1541
. For the non-metallic core materials, the core
1541
and coating
1542
are electrically grounded.
The core
1541
is typically cylindrical shaped.
The coating
1542
comprises a ceramic material. In certain exemplary embodiments of the donor roll
154
according to this invention, the coating
1542
consists essentially of stabilized zirconium oxide or zirconia. Zirconia provides a smoother surface finish to the coating
1542
than can be achieved using known coating compositions that have been applied on donor rolls, such as coatings having a high percentage of alumina.
The surface smoothness of the coating
1542
can be quantitatively characterized by known surface roughness measurement and characterization equipment. In embodiments of the coating
1542
, the surface of the coating
1542
can have a maximum waviness Wt of less than about 2 μm and a surface smoothness or arithmetical mean roughness Ra of less than about 1.5 μm after completion of all finishing operations on the coating
1542
. In other embodiments of the coating
1542
, the surface of the coating
1542
can be even smoother and can have a maximum waviness Wt of less than about 1 μm, and a surface smoothness or arithmetical mean roughness Ra of less than about 0.7 μm, after all finishing operations have been performed on the coating
1542
.
In addition, zirconia provides the important advantage that it can be more easily prepared to the desired surface finish characteristics than known coating materials used for donor rolls, such as alumina and alumina-titania compositions. That is, zirconia can be machined, such as by grinding, to a smoother, i.e., lower roughness, finish than known coating materials such as those containing alumina. Typically, the arithmetical mean roughness Ra that can be achieved for alumina is about three times that of zirconia. The maximum waviness Wt that can be achieved for alumina is also higher than that for zirconia.
In addition, the highly smooth surface finishes provided by zirconia coatings
1542
permit reduced machining cycle times and smoother surface finishes as compared to known coatings. For example, the machining cycle time for the zirconia coatings
1542
can be as much as about 30% lower than for known alumina coatings. This high cycle time is necessitated by the slow traverse speed and small depth of cut that must be used in grinding alumina. Zirconia has lower erosion resistance and lower hardness than alumina. Consequently, zirconia can be machined to a desired surface finish in lower cycle times than alumina.
The zirconia material forming the coating
1542
can be stabilized by the addition of any suitable stabilizing component. The stabilizing component is added to zirconia in an effective amount to achieve the desired mechanical properties including ductility. Suitable exemplary stabilizing components for zirconia include one of yttria, magnesium oxide, calcia and ceria. The stabilizing component is alloyed with pure zirconia powder to form zirconia alloy powder, i.e., stabilized zirconia. The stabilizing component prevents a crystal structure change during the thermal cycle. The structure of the stabilized zirconia has better mechanical properties, including improved fracture toughness and strength, than many ceramic materials. The unusually high fracture toughness of the stabilized zirconia enables the coating
1542
to absorb energy like a ductile metal, rather than exhibiting brittle fracture behavior as in most ceramic materials. In addition, stabilized zirconia has a lower hardness and less erosion resistance than aluminia. Consequently, stabilized zirconia coatings
1542
have improved machining characteristics.
Typically, the stabilizing component in zirconia to form the coating
1542
is added in an amount of from about 5 wt % to about 30 wt % to achieve the desired mechanical properties of the coating
1542
.
In some exemplary embodiments of the coating
1542
according to this invention, the coating
1542
comprises blends of stabilized zirconia and titanium oxide or titania. In such exemplary embodiments, the coating
1542
comprises at least about 75 wt % of stabilized zirconia and the balance of up to about 25 wt % of titania. In other exemplary embodiments of the coating
1542
according to this invention, the coating
1542
comprises at least about 95 wt % of zirconia and balance of up to about 5 wt % of titania.
The addition of titania further increases the electrical conductivity above that of pure stabilized zirconia. Both zirconia and titania themselves become semiconductive via thermal spray processes that can be used to form the zirconia/titania coating
1542
. Titania achieves a lower level of resistivity than zirconia. This reduced resistivity may be desirable in some applications. Accordingly, by varying the amount of titania in the coating
1542
, the electrical resistivity of the coating
1542
can be tuned to the desired value.
However, in some exemplary embodiments of the coating
1542
, coatings
1542
that consist essentially of stabilized zirconia can provide the desired electrical properties of the donor roll
154
.
The composition of the coating
1542
can be selected to provide the desired electrical properties to the donor roll
154
. These electrical properties include electrical resistivity, which is the inverse of electrical conductivity, and breakdown voltage protection. Typically, the electrical resistivity of the coating
1542
is from about 10
3
Ω·cm to about 10
10
Ω·cm. In some exemplary embodiments of the donor roll
154
, the coating
1542
has an electrical resistivity of from about 10
6
Ω·cm to about 10
10
Ω·cm.
Suitable zirconia and titania materials for forming the coating
1542
are commercially available from the Norton Company of Worchester, Massachusetts. The zirconia and titania materials are typically provided in powder form. The zirconia powders can have a typical particle size of from about 5 μm to about 150 μm. The titania powders can have a typical particle size of from about 5 μm to about 150 μm. It is desirable that the powders be in a dry condition to provide increased deposition efficiency and coating quality of the coating
1542
.
The coating
1542
can be applied onto the core
1541
by any suitable coating process. However, without using a thermal spray process, the desired electrical properties may not be achieved. The insulative zirconia powder is transformed into a semi-conductive coating through the thermal spray process. Typically, the coating
1542
is applied by a thermal spraying process. For example, the coating
1542
can be applied by plasma spraying. A suitable plasma spraying device for applying the coating
1542
is a Praxair SG100 plasma spray gun commercially available from Praxair Surface Technologies of Appleton, Wisconsin. Suitable arc gases for the plasma spraying process include argon and helium. Hydrogen may also be used. Suitable process parameters, including the gas flow rates, energy level, powder feed rate and plasma spraying device standoff distance, can be selected to provide the desired characteristics of the coating
1542
.
Other thermal spraying processes, such as high-velocity oxy-fuel (HVOF) processes, can also be used to form the coating
1542
on the core
1541
.
The coating
1542
can be applied to cover substantially the entire outer surface of the core
1541
. In some embodiments, however, it may be desirable to coat most of the outer surface of the core
1541
, but to leave selected uncoated regions on the outer surface of the core
1541
, such as near the ends of the roll
154
. The ends or faces of the core
1541
are typically also coated.
The coating
1542
is applied onto the core
1541
after a suitable surface finish has been formed on the core
1541
. Typically, the core
1541
outer surface is prepared, such as by grit blasting, to provide a suitable surface for applying the coating
1542
onto the core
1541
. A suitable roughness of the surface of the core
1541
on which the coating
1542
is applied is typically about 3 μm or more. This roughness level of the surface of the core
1541
is typically suitable to achieve sufficient mechanical interlocking with the coating
1542
to provide good adhesion.
In exemplary embodiments, a bond coat can be applied on the core
1541
to enhance adhesion of the coating
1542
on the core
1541
. The bond coat can also increase the resistance of the coating
1542
to cracking or other defects during cooling after the coating process of the coating
1542
. The bond coat can comprise any suitable material, such as a mixture of chrome-aluminum-yttrium-cobalt, or a mixture of nickel-aluminum powder.
In some exemplary embodiments, the donor roll
154
can also comprise a protective overcoat applied over the coating
1542
. Suitable overcoats are described in U.S. application Ser. No. 09/364,297, filed on Jul. 30, 1999, and incorporated herein by reference in its entirety. The overcoat is applied to prevent, or at least reduce the effects of, wear and moisture penetration. In addition, the overcoat can be applied to tune the physical properties and performance characteristics of the coating
1542
, including, for example, friction and conductivity. Suitable exemplary overcoat materials include waxes, polymeric resins and metal oxides.
The cooling rate of the coating
1542
can be controlled to reduce the thermal differential between the core
1541
and the coating
1542
, to thereby reduce the generation of thermal stresses in the coating
1542
. Cooling can be controlled by directing a gas flow onto the core
1541
during the coating process. In addition, the core
1541
can be preheated to a suitable temperature to reduce the thermal differential between the core
1541
and the coating
1542
. Preheating the core
1541
also promotes the adhesion of the coating
1542
. Typically, the temperature of the core
1541
and the coating
1542
are maintained below about 300° F. to achieve a suitable thermal differential and good coating adhesion.
The thickness of the coating
1542
as formed on the core
1541
by the thermal spraying process is typically from about 75 μm to about 450 μm. In some exemplary embodiments of the donor roll
154
, the coating
1542
has a thickness of from about 100 μm to about 400 μm as applied on the respective core
1541
.
An unfinished donor roll typically has an arithmetic mean roughness Ra of from about 3 μm to about 7 μm. This surface smoothness level may not be completely satisfactory for some high-precision electrostatographic development applications. Accordingly, in some exemplary embodiments of the coating
1542
, the coating
1542
formed on the respective core
1541
by a thermal spraying process is finished by a machining process to achieve a desired final finish having a suitable low roughness. The coating
1542
provides the advantage that a highly smooth surface finish can be formed using known grinding and polishing techniques. Typically, the coating
1542
can be finished using a suitable grinding device and abrasive material, such as by diamond grinding, to achieve the desired surface roughness. In such embodiments, the final thickness of the coating
1542
is less than its applied thickness. Accordingly, the applied thickness of the coating
1542
is selected to compensate for the coating material that is removed by the finishing process.
As described above, the stabilized-zirconia containing coatings
1542
are advantageous for donor rolls
154
used in various types of scavengeless development systems, including both single and double-component developer material systems.
However, it will be appreciated by those skilled in the art that the coatings
1542
can be also be formed on other type of rolls used in imaging and printing apparatus, including color printing, that would benefit from a coating having controlled electrical properties, as well as improved machining properties. Such other types of rollers can be included in various types of electrostatographic imaging apparatus, including digital systems.
While the invention has been described in conjunction with the specific embodiments described above, it is evident that many alternatives, modifications and variations are apparent to those skilled in the art. Accordingly, the preferred embodiments of the invention as set forth above are intended to be illustrative and not limiting. Various changes can be made without departing from the spirit and scope of the invention.
Claims
- 1. An electrostatographic imaging apparatus, comprising:a roll comprising: a core; and an outer coating consisting essentially of stabilized zirconia formed over the core, wherein the outer coating has an arithmetical mean roughness Ra of less than about 0.7 μm and a maximum waviness of less than about 1.0 μm, and wherein the outer coating has an electrical resistivity of from about 103 Ω·cm to about 1010 Ω·cm.
- 2. The electrostatographic imaging apparatus of claim 1, wherein the stabilized zirconia is stabilized with a compound selected from the group consisting of yttria, magnesium oxide, calcia and ceria.
- 3. The electrostatographic imaging apparatus of claim 1, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 106 Ω·cm.
- 4. The electrostatographic imaging apparatus of claim 1, wherein the roll is a charge donor roll.
- 5. The electrostatographic imaging apparatus of claim 1, further comprising a bond coat between the core and the outer coating to enhance adhesion of the outer coating to the core.
- 6. The electrostatographic imaging apparatus of claim 1, further comprising an overcoat over the outer coating.
- 7. A roll comprising:a core; and an outer coating formed over the core, the outer coating comprising at least about 75 wt % stabilized zirconia and a balance of titania.
- 8. The roll of claim 7, wherein the stabilized zirconia is stabilized with a compound selected from the group consisting of yttria, magnesium oxide, calcia and ceria.
- 9. The roll of claim 7, wherein the outer coating has an arithmetical mean roughness Ra of less than about 0.7 μm and a maximum waviness of less than about 1 μm after finishing.
- 10. The roll of claim 9, wherein the outer coating has an electrical resistivity of from about 103 Ω·cm to about 1010 Ω·cm.
- 11. The roll of claim 10, wherein the roll is a charge donor roll.
- 12. An electrostatographic imaging apparatus comprising a roll according to claim 11.
- 13. The roll of claim 9, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 1010 Ω·cm.
- 14. The roll of claim 7, wherein the roll is a charge donor roll.
- 15. An electrostatographic imaging apparatus comprising a roll according to claim 14.
- 16. The roll of claim 7, further comprising a bond coat between the core and the outer coating to enhance adhesion of the outer coating to the core.
- 17. The roll of claim 7, further comprising an overcoat over the outer coating.
- 18. A method of making a roll according to claim 7, comprising applying an outer coating over a core, the outer coating comprising at least about 75 wt % stabilized zirconia and a balance of titania.
- 19. The method of claim 18, wherein the stabilized zirconia is stabilized with a compound selected from the group consisting of yttria, magnesium oxide, calcia and ceria.
- 20. The method of claim 18, wherein the outer coating has an arithmetic mean roughness Ra of less than about 0.7 μm and a maximum waviness of less than about 1 μm after finishing.
- 21. The method of claim 18, wherein the outer coating has an electrical resistivity of from about 103 Ω·cm to about 1010 Ω·cm.
- 22. The method of claim 18, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 1010 Ω·cm.
- 23. The method of claim 18, wherein the outer coating is applied on the core by thermal spraying.
- 24. The method of claim 18, wherein the core comprises an electrically conductive material.
- 25. A roll comprising:a core formed of a non-ferrous material; and an outer coating consisting essentially of stabilized zirconia formed over the core, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 1010 Ω·cm.
- 26. The roll of claim 25, wherein the core is formed of a material selected from the group consisting of aluminum, aluminum alloys and copper-based materials.
- 27. A roll comprising:a core formed of a non-metallic material; and an outer coating consisting essentially of stabilized zirconia formed over the core, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 1010 Ω·cm.
- 28. The roll of claim 27, wherein the core is formed of a material selected from the group consisting of glass, fiber-reinforced ceramics, composites, ceramics and high-temperature plastics.
US Referenced Citations (28)
Foreign Referenced Citations (6)
Number |
Date |
Country |
0 701 177 |
Mar 1996 |
EP |
1126329 |
Aug 2001 |
EP |
54148166 |
Nov 1979 |
JP |
405271897 |
Oct 1993 |
JP |
07133126 |
May 1995 |
JP |
07268594 |
Oct 1995 |
JP |