Roll having zirconia coating

Information

  • Patent Grant
  • 6398702
  • Patent Number
    6,398,702
  • Date Filed
    Monday, February 14, 2000
    24 years ago
  • Date Issued
    Tuesday, June 4, 2002
    22 years ago
Abstract
Rolls include a core and a stabilized zirconia-containing outer coating on the core. The outer coating can also include titania. The outer coatings have smooth finishes and controlled electrical properties. The outer coatings of the rolls can be finished to a highly smooth finish in reduced cycle times. The rolls can be used in electrostatographic imaging apparatus as charge donor rolls.
Description




BACKGROUND OF THE INVENTION




1. Field of Invention




This invention relates to electrostatographic imaging devices.




2. Description of Related Art




Electrostatic reproduction involves uniformly charging a photoconductive member, or photoreceptor, and imagewise discharging it, or imagewise exposing it, based on light reflected from an original image being reproduced. The result is an electrostatically-formed latent image on the photoconductive member. The latent image is developed by bringing a charged developer material into contact with the photoconductive member.




Two-component and single-component developer materials are known. Two-component developer materials comprise magnetic carrier particles and charged toner particles that adhere triboelectrically to the carrier particles and are intended to adhere the photoconductive member.




A single-component developer material typically consists of only toner particles. The toner particles typically have an electrostatic charge to adhere to the photoconductive member, and magnetic properties to magnetically convey the toner particles from the sump to the magnetic roll. The toner particles adhere directly to the donor roll by electrostatic charges. The toner particles are attracted to the donor roll from a magnet or developer roll. From the donor roll, the toner is transferred to the photoconductive member in the development zone.




For both types of developer material, the charged toner particles are brought into contact with the latent image to form a toner image on the photoconductive member. The toner image is transferred to a receiver sheet, which passes through a fuser device where the toner particles are heated and permanently fused to the sheet, forming a hard copy of the original image.




A development device is used to bring the charged toner particles into contact with the latent image formed on the photoreceptor, so that the toner particles adhere electrostatically to the charged areas on the latent image. The development device typically includes a chamber in which the developer material is mixed and charged.




One type of two-component development method and apparatus is known as “scavengeless development.” In scavengeless development systems, toner is detached from the donor roll by applying an alternating current (AC) electric field to electrodes disposed between the donor roll and the photoconductive member. There is no physical contact between the development apparatus and the photoconductive member. Scavengeless development is useful in apparatus in which different types of toner are supplied to the same photoconductive member. “Hybrid” scavengeless development apparatus typically include a mixing chamber that holds a two-component developer material, a developer material developer or magnetic roll, a donor roll, a development zone, and an electrode structure at the development zone between the donor roll and the photoconductive member. The donor roll receives charged toner particles from the developer roll and transports the particles to the development zone. An AC voltage is applied to the electrodes to form a toner cloud in the development zone. Electrostatic fields generated by an adjacent latent image on the photoconductive member surface attract charged toner particles from the toner cloud to develop the latent image on the photoconductive member.




Another variation on scavengeless development uses single-component developer material development systems. As in two-component developer material development systems, the donor roll and electrodes also create a toner cloud.




SUMMARY OF THE INVENTION




In both one-component and two-component developer scavengeless development systems, the electrical, chemical and physical characteristics of the donor roll affect the ability of the development apparatus to effectively transport toner particles into the development zone and to achieve high-quality image development. The donor roll should have characteristics that enable charged toner particles to effectively and controllably adhere electrostatically to the donor roll's outer surface. In addition, the donor roll should have the desired electrical properties for donating toner particles to the photoconductive member. It is desirable that the electrical properties of the donor roll be uniform and also be tunable.




It is also desirable that the outer surface of the donor roll have a smooth finish or low roughness.




It is also desirable that the outer surface of the donor roll have good machining characteristics so that a desired surface finish can be formed in less time and with reduced cost.




The donor roll outer surface should also have sufficient wear resistance to resist abrasion when contacted by other surfaces.




This invention provides rolls that have outer coatings with physical, electrical and chemical properties that enable charged toner particles to effectively and controllably adhere electrostatically to the donor roll, and to be effectively donated to a photoconductive member to form an images.




This invention separately provides rolls having coatings with tunable electrical properties.




This invention separately provides rolls having an outer surface with a highly smooth finish.




This invention separately provides rolls having a coating with improved machining characteristics.




This invention separately provides rolls that have a wear resistant outer surface.




This invention separately provides methods of making such rolls.




Exemplary embodiments of the rolls according to this invention comprise a core and an outer coating formed over the core. In some embodiments, the outer coating consists essentially of stabilized zirconia. The outer coating can provide a smooth finish and controlled electrical properties. These and other properties of the outer coating make the rolls highly suitable for use in electrostatographic imaging apparatus.




The outer coatings of the rolls can be finished to the desired finish in reduced cycle times as compared to known coating materials such as alumina and aluminatitania blends.




Other exemplary embodiments of the rolls according to this invention comprise a core and an outer coating comprising a blend of stabilized zirconia and titania formed over the core. The addition of titania to zirconia increases the conductivity of the outer coating. The amount of titania in the coating can be varied to achieve the desired electrical properties.




Exemplary embodiments of the methods of forming the rolls according to this invention comprise applying a stabilized zirconia-containing outer coating over a core. The outer coating can be applied by any suitable coating process.











BRIEF DESCRIPTION OF THE DRAWINGS




The preferred embodiments of this invention will be described in detail, with reference to the following figures, in which:





FIG. 1

illustrates a scavengeless electrostatographic development apparatus including an exemplary embodiment of a donor roll according to this invention;





FIG. 2

illustrates a two-component, hybrid scavengeless development device including an exemplary embodiment of a donor roll according to this invention; and





FIG. 3

illustrates an exemplary embodiment of a donor roll according to this invention.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS





FIG. 1

shows a scavengeless electrostatic imaging apparatus


10


including an exemplary embodiment of a donor roll


54


according to this invention. The imaging apparatus


10


includes an image bearing member in the form of a belt


12


having an outer photoconductive surface


14


. The image bearing member can alternatively comprise other types of photoconductive image bearing members, such as a drum having a photoconductive surface. The belt


12


moves in the direction of the arrow


16


to advance successive portions of the photoconductive surface


14


sequentially through various processing stations during the imaging process. The belt


12


is driven by a motor


18


.




Initially, a portion of the belt


12


passes through a charging station


30


where a power supply


32


causes the corona generating device


34


to charge a portion of the photoconductive surface


14


of the belt


12


.




The charged portion of the belt


12


is advanced to a exposure station


40


. At the exposure station


40


, one or more light sources such as lamps


42


emit light that is reflected onto an original document


44


seated on a transparent platen


46


. The light reflected imagewise from the original image of the document


44


is transmitted through a lens


48


. The lens


48


focuses the imagewise light onto the charged portion of the photoconductive surface


14


to selectively dissipate the charge to form a latent image. The latent image formed on the photoconductive surface


14


corresponds to the informational areas contained within the original image of the document


44


. For such imagewise exposure of the photoconductive surface


14


in a digital copier, a laser printer and the like, a raster output scanner (ROS) can alternatively be used instead of the lamps


42


and lens


48


.




After the electrostatic latent image is formed on the photoconductive surface


14


, the belt


12


advances the latent image to a development station


50


. At the development station


50


, a development apparatus


52


develops the latent image recorded on the photoconductive surface


14


to form a toner image.




The belt


12


then advances the toner image to a transfer station


60


where a copy sheet


62


is advanced by a sheet feeding apparatus


64


to transfer the toner image to the sheet


62


. The transfer station


60


also includes a corona generating device


66


, which sprays ions onto the sheet


62


to attract the toner image from the photoconductive surface


14


onto the sheet


62


. After this image transfer, the sheet


62


is separated from the belt


12


and moved in the direction of the arrow


68


by rollers


69


to a fusing station


70


.




The fusing station


70


includes a fuser assembly that heats, fuses and permanently affixes the toner image to the sheet


62


, forming a sheet copy of the original image of document


44


. The sheet


62


is then advanced to a tray


74


.




The belt


12


moves the portion of the surface


14


from which the image had been transferred to the sheet


62


to a cleaning station


80


. The cleaning station


80


can include a brush


82


or the like that rotates in contact with the photoconductive surface


14


to remove the residual toner particles. Next, light is emitted onto the photoconductive surface


14


to dissipate any residual electrostatic charge on the belt


12


.





FIG. 2

shows a hybrid scavengeless two-component development apparatus


152


including an exemplary embodiment of a donor roll


154


according to this invention. The donor roll


154


is mounted partially within a mixing chamber


156


defined by a housing


158


. The mixing chamber


156


holds a supply of a two-component developer material


160


comprising toner particles and carrier beads. The donor roll


154


transports toner particles that have been fed from the mixing chamber


156


into contact with electrode wires


155


within a development zone


164


for latent image development. The developer material


160


is moved and mixed within the mixing chamber


156


by a mixing device


166


to charge the carrier beads and toner particles. The oppositely charged toner particles adhere triboelectrically to the charged magnetizable carrier beads.




The development apparatus


152


also includes a developer material feeder assembly, such as a magnetic roll


168


, that feeds a quantity of the developer material


160


from the mixing chamber


156


to the donor roll


154


. The magnetic roll


168


includes a substrate


170


. The substrate


170


rotates in the direction of the arrow


172


, and includes a coating


174


, and magnetic members M


1


to M


4


. The magnetic roll


168


and the donor roll


154


are electrically biased relative to each other so that charged toner particles of the developer material


160


fed to the donor roll


154


are attracted from the magnetic roll


168


to the donor roll


154


.




In some other embodiments, the coating


174


is not needed on the substrate


170


to provide the desired transport properties. In addition, the substrate


170


can include a different number of magnetic members than the four magnetic members M


1


to M


4


in FIG.


2


.




As also shown in

FIG. 2

, the donor roll


154


is biased to a specific voltage by a direct current (DC) power supply


176


so that the donor roll


154


attracts charged toner particles from the magnetic roll


168


in a nip


178


. To enhance the attraction of charged toner particles from the mixing chamber


156


, the magnetic roll


168


is also biased by a DC voltage source


180


. The magnetic roll


168


is also biased by an AC voltage source


182


that temporarily loosens the charged toner particles from the magnetized carrier beads. The loosened charged toner particles are attracted to the donor roll


154


. An AC bias is also applied to the electrode wires


155


by an AC voltage source


184


to loosen charged toner particles from the donor roll


154


, and to form a toner cloud within the development zone


164


.




Other embodiments of the hybrid scavengeless two-component development apparatus


152


can comprise more than one donor roll


154


, such as, for example, two donor rolls


154


. Such apparatus can also include more than one magnetic roll


168


and more than one mixing device


166


.




The donor roll


154


can also be used in scavengeless single-component development apparatus.




As shown in

FIG. 3

, exemplary embodiments of the donor rolls


154


according to this invention include a core


1541


and an outer surface coating


1542


. The core


1541


can comprise any suitable material that has desired electrical conducting properties. The material forming the core


1541


should be able to withstand the temperatures that are typically reached during the process of coating the core


1541


, as described in detail below. The core


1541


can be formed, for example, of metallic materials. Ferrous materials such as steels and stainless steels can be used to form the core


1541


. In addition, non-ferrous materials such as aluminum and aluminum alloys, and copper-based materials such as brass, can be used to form the core


1541


.




Further, non-metallic materials such as glass, fiber-reinforced resins, composites, ceramics and high-temperature plastics can be used to form the core


1541


. For the non-metallic core materials, the core


1541


and coating


1542


are electrically grounded.




The core


1541


is typically cylindrical shaped.




The coating


1542


comprises a ceramic material. In certain exemplary embodiments of the donor roll


154


according to this invention, the coating


1542


consists essentially of stabilized zirconium oxide or zirconia. Zirconia provides a smoother surface finish to the coating


1542


than can be achieved using known coating compositions that have been applied on donor rolls, such as coatings having a high percentage of alumina.




The surface smoothness of the coating


1542


can be quantitatively characterized by known surface roughness measurement and characterization equipment. In embodiments of the coating


1542


, the surface of the coating


1542


can have a maximum waviness Wt of less than about 2 μm and a surface smoothness or arithmetical mean roughness Ra of less than about 1.5 μm after completion of all finishing operations on the coating


1542


. In other embodiments of the coating


1542


, the surface of the coating


1542


can be even smoother and can have a maximum waviness Wt of less than about 1 μm, and a surface smoothness or arithmetical mean roughness Ra of less than about 0.7 μm, after all finishing operations have been performed on the coating


1542


.




In addition, zirconia provides the important advantage that it can be more easily prepared to the desired surface finish characteristics than known coating materials used for donor rolls, such as alumina and alumina-titania compositions. That is, zirconia can be machined, such as by grinding, to a smoother, i.e., lower roughness, finish than known coating materials such as those containing alumina. Typically, the arithmetical mean roughness Ra that can be achieved for alumina is about three times that of zirconia. The maximum waviness Wt that can be achieved for alumina is also higher than that for zirconia.




In addition, the highly smooth surface finishes provided by zirconia coatings


1542


permit reduced machining cycle times and smoother surface finishes as compared to known coatings. For example, the machining cycle time for the zirconia coatings


1542


can be as much as about 30% lower than for known alumina coatings. This high cycle time is necessitated by the slow traverse speed and small depth of cut that must be used in grinding alumina. Zirconia has lower erosion resistance and lower hardness than alumina. Consequently, zirconia can be machined to a desired surface finish in lower cycle times than alumina.




The zirconia material forming the coating


1542


can be stabilized by the addition of any suitable stabilizing component. The stabilizing component is added to zirconia in an effective amount to achieve the desired mechanical properties including ductility. Suitable exemplary stabilizing components for zirconia include one of yttria, magnesium oxide, calcia and ceria. The stabilizing component is alloyed with pure zirconia powder to form zirconia alloy powder, i.e., stabilized zirconia. The stabilizing component prevents a crystal structure change during the thermal cycle. The structure of the stabilized zirconia has better mechanical properties, including improved fracture toughness and strength, than many ceramic materials. The unusually high fracture toughness of the stabilized zirconia enables the coating


1542


to absorb energy like a ductile metal, rather than exhibiting brittle fracture behavior as in most ceramic materials. In addition, stabilized zirconia has a lower hardness and less erosion resistance than aluminia. Consequently, stabilized zirconia coatings


1542


have improved machining characteristics.




Typically, the stabilizing component in zirconia to form the coating


1542


is added in an amount of from about 5 wt % to about 30 wt % to achieve the desired mechanical properties of the coating


1542


.




In some exemplary embodiments of the coating


1542


according to this invention, the coating


1542


comprises blends of stabilized zirconia and titanium oxide or titania. In such exemplary embodiments, the coating


1542


comprises at least about 75 wt % of stabilized zirconia and the balance of up to about 25 wt % of titania. In other exemplary embodiments of the coating


1542


according to this invention, the coating


1542


comprises at least about 95 wt % of zirconia and balance of up to about 5 wt % of titania.




The addition of titania further increases the electrical conductivity above that of pure stabilized zirconia. Both zirconia and titania themselves become semiconductive via thermal spray processes that can be used to form the zirconia/titania coating


1542


. Titania achieves a lower level of resistivity than zirconia. This reduced resistivity may be desirable in some applications. Accordingly, by varying the amount of titania in the coating


1542


, the electrical resistivity of the coating


1542


can be tuned to the desired value.




However, in some exemplary embodiments of the coating


1542


, coatings


1542


that consist essentially of stabilized zirconia can provide the desired electrical properties of the donor roll


154


.




The composition of the coating


1542


can be selected to provide the desired electrical properties to the donor roll


154


. These electrical properties include electrical resistivity, which is the inverse of electrical conductivity, and breakdown voltage protection. Typically, the electrical resistivity of the coating


1542


is from about 10


3


Ω·cm to about 10


10


Ω·cm. In some exemplary embodiments of the donor roll


154


, the coating


1542


has an electrical resistivity of from about 10


6


Ω·cm to about 10


10


Ω·cm.




Suitable zirconia and titania materials for forming the coating


1542


are commercially available from the Norton Company of Worchester, Massachusetts. The zirconia and titania materials are typically provided in powder form. The zirconia powders can have a typical particle size of from about 5 μm to about 150 μm. The titania powders can have a typical particle size of from about 5 μm to about 150 μm. It is desirable that the powders be in a dry condition to provide increased deposition efficiency and coating quality of the coating


1542


.




The coating


1542


can be applied onto the core


1541


by any suitable coating process. However, without using a thermal spray process, the desired electrical properties may not be achieved. The insulative zirconia powder is transformed into a semi-conductive coating through the thermal spray process. Typically, the coating


1542


is applied by a thermal spraying process. For example, the coating


1542


can be applied by plasma spraying. A suitable plasma spraying device for applying the coating


1542


is a Praxair SG100 plasma spray gun commercially available from Praxair Surface Technologies of Appleton, Wisconsin. Suitable arc gases for the plasma spraying process include argon and helium. Hydrogen may also be used. Suitable process parameters, including the gas flow rates, energy level, powder feed rate and plasma spraying device standoff distance, can be selected to provide the desired characteristics of the coating


1542


.




Other thermal spraying processes, such as high-velocity oxy-fuel (HVOF) processes, can also be used to form the coating


1542


on the core


1541


.




The coating


1542


can be applied to cover substantially the entire outer surface of the core


1541


. In some embodiments, however, it may be desirable to coat most of the outer surface of the core


1541


, but to leave selected uncoated regions on the outer surface of the core


1541


, such as near the ends of the roll


154


. The ends or faces of the core


1541


are typically also coated.




The coating


1542


is applied onto the core


1541


after a suitable surface finish has been formed on the core


1541


. Typically, the core


1541


outer surface is prepared, such as by grit blasting, to provide a suitable surface for applying the coating


1542


onto the core


1541


. A suitable roughness of the surface of the core


1541


on which the coating


1542


is applied is typically about 3 μm or more. This roughness level of the surface of the core


1541


is typically suitable to achieve sufficient mechanical interlocking with the coating


1542


to provide good adhesion.




In exemplary embodiments, a bond coat can be applied on the core


1541


to enhance adhesion of the coating


1542


on the core


1541


. The bond coat can also increase the resistance of the coating


1542


to cracking or other defects during cooling after the coating process of the coating


1542


. The bond coat can comprise any suitable material, such as a mixture of chrome-aluminum-yttrium-cobalt, or a mixture of nickel-aluminum powder.




In some exemplary embodiments, the donor roll


154


can also comprise a protective overcoat applied over the coating


1542


. Suitable overcoats are described in U.S. application Ser. No. 09/364,297, filed on Jul. 30, 1999, and incorporated herein by reference in its entirety. The overcoat is applied to prevent, or at least reduce the effects of, wear and moisture penetration. In addition, the overcoat can be applied to tune the physical properties and performance characteristics of the coating


1542


, including, for example, friction and conductivity. Suitable exemplary overcoat materials include waxes, polymeric resins and metal oxides.




The cooling rate of the coating


1542


can be controlled to reduce the thermal differential between the core


1541


and the coating


1542


, to thereby reduce the generation of thermal stresses in the coating


1542


. Cooling can be controlled by directing a gas flow onto the core


1541


during the coating process. In addition, the core


1541


can be preheated to a suitable temperature to reduce the thermal differential between the core


1541


and the coating


1542


. Preheating the core


1541


also promotes the adhesion of the coating


1542


. Typically, the temperature of the core


1541


and the coating


1542


are maintained below about 300° F. to achieve a suitable thermal differential and good coating adhesion.




The thickness of the coating


1542


as formed on the core


1541


by the thermal spraying process is typically from about 75 μm to about 450 μm. In some exemplary embodiments of the donor roll


154


, the coating


1542


has a thickness of from about 100 μm to about 400 μm as applied on the respective core


1541


.




An unfinished donor roll typically has an arithmetic mean roughness Ra of from about 3 μm to about 7 μm. This surface smoothness level may not be completely satisfactory for some high-precision electrostatographic development applications. Accordingly, in some exemplary embodiments of the coating


1542


, the coating


1542


formed on the respective core


1541


by a thermal spraying process is finished by a machining process to achieve a desired final finish having a suitable low roughness. The coating


1542


provides the advantage that a highly smooth surface finish can be formed using known grinding and polishing techniques. Typically, the coating


1542


can be finished using a suitable grinding device and abrasive material, such as by diamond grinding, to achieve the desired surface roughness. In such embodiments, the final thickness of the coating


1542


is less than its applied thickness. Accordingly, the applied thickness of the coating


1542


is selected to compensate for the coating material that is removed by the finishing process.




As described above, the stabilized-zirconia containing coatings


1542


are advantageous for donor rolls


154


used in various types of scavengeless development systems, including both single and double-component developer material systems.




However, it will be appreciated by those skilled in the art that the coatings


1542


can be also be formed on other type of rolls used in imaging and printing apparatus, including color printing, that would benefit from a coating having controlled electrical properties, as well as improved machining properties. Such other types of rollers can be included in various types of electrostatographic imaging apparatus, including digital systems.




While the invention has been described in conjunction with the specific embodiments described above, it is evident that many alternatives, modifications and variations are apparent to those skilled in the art. Accordingly, the preferred embodiments of the invention as set forth above are intended to be illustrative and not limiting. Various changes can be made without departing from the spirit and scope of the invention.



Claims
  • 1. An electrostatographic imaging apparatus, comprising:a roll comprising: a core; and an outer coating consisting essentially of stabilized zirconia formed over the core, wherein the outer coating has an arithmetical mean roughness Ra of less than about 0.7 μm and a maximum waviness of less than about 1.0 μm, and wherein the outer coating has an electrical resistivity of from about 103 Ω·cm to about 1010 Ω·cm.
  • 2. The electrostatographic imaging apparatus of claim 1, wherein the stabilized zirconia is stabilized with a compound selected from the group consisting of yttria, magnesium oxide, calcia and ceria.
  • 3. The electrostatographic imaging apparatus of claim 1, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 106 Ω·cm.
  • 4. The electrostatographic imaging apparatus of claim 1, wherein the roll is a charge donor roll.
  • 5. The electrostatographic imaging apparatus of claim 1, further comprising a bond coat between the core and the outer coating to enhance adhesion of the outer coating to the core.
  • 6. The electrostatographic imaging apparatus of claim 1, further comprising an overcoat over the outer coating.
  • 7. A roll comprising:a core; and an outer coating formed over the core, the outer coating comprising at least about 75 wt % stabilized zirconia and a balance of titania.
  • 8. The roll of claim 7, wherein the stabilized zirconia is stabilized with a compound selected from the group consisting of yttria, magnesium oxide, calcia and ceria.
  • 9. The roll of claim 7, wherein the outer coating has an arithmetical mean roughness Ra of less than about 0.7 μm and a maximum waviness of less than about 1 μm after finishing.
  • 10. The roll of claim 9, wherein the outer coating has an electrical resistivity of from about 103 Ω·cm to about 1010 Ω·cm.
  • 11. The roll of claim 10, wherein the roll is a charge donor roll.
  • 12. An electrostatographic imaging apparatus comprising a roll according to claim 11.
  • 13. The roll of claim 9, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 1010 Ω·cm.
  • 14. The roll of claim 7, wherein the roll is a charge donor roll.
  • 15. An electrostatographic imaging apparatus comprising a roll according to claim 14.
  • 16. The roll of claim 7, further comprising a bond coat between the core and the outer coating to enhance adhesion of the outer coating to the core.
  • 17. The roll of claim 7, further comprising an overcoat over the outer coating.
  • 18. A method of making a roll according to claim 7, comprising applying an outer coating over a core, the outer coating comprising at least about 75 wt % stabilized zirconia and a balance of titania.
  • 19. The method of claim 18, wherein the stabilized zirconia is stabilized with a compound selected from the group consisting of yttria, magnesium oxide, calcia and ceria.
  • 20. The method of claim 18, wherein the outer coating has an arithmetic mean roughness Ra of less than about 0.7 μm and a maximum waviness of less than about 1 μm after finishing.
  • 21. The method of claim 18, wherein the outer coating has an electrical resistivity of from about 103 Ω·cm to about 1010 Ω·cm.
  • 22. The method of claim 18, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 1010 Ω·cm.
  • 23. The method of claim 18, wherein the outer coating is applied on the core by thermal spraying.
  • 24. The method of claim 18, wherein the core comprises an electrically conductive material.
  • 25. A roll comprising:a core formed of a non-ferrous material; and an outer coating consisting essentially of stabilized zirconia formed over the core, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 1010 Ω·cm.
  • 26. The roll of claim 25, wherein the core is formed of a material selected from the group consisting of aluminum, aluminum alloys and copper-based materials.
  • 27. A roll comprising:a core formed of a non-metallic material; and an outer coating consisting essentially of stabilized zirconia formed over the core, wherein the outer coating has an electrical resistivity of from about 106 Ω·cm to about 1010 Ω·cm.
  • 28. The roll of claim 27, wherein the core is formed of a material selected from the group consisting of glass, fiber-reinforced ceramics, composites, ceramics and high-temperature plastics.
US Referenced Citations (28)
Number Name Date Kind
4716134 Yamaguchi et al. Dec 1987 A
4822689 Fukubayashi et al. Apr 1989 A
4830996 Hirai et al. May 1989 A
4893151 Yamazaki et al. Jan 1990 A
4897374 Matsumoto et al. Jan 1990 A
5073415 Taylor et al. Dec 1991 A
5219809 Kato et al. Jun 1993 A
5245392 Behe et al. Sep 1993 A
5253016 Behe et al. Oct 1993 A
5300339 Hays et al. Apr 1994 A
5322970 Behe et al. Jun 1994 A
5338893 Edmunds et al. Aug 1994 A
5358913 Chatterjee et al. Oct 1994 A
5384627 Behe et al. Jan 1995 A
5466208 Jackson et al. Nov 1995 A
5473418 Kazakos et al. Dec 1995 A
5563690 Hasegawa et al. Oct 1996 A
5600414 Hyllberg Feb 1997 A
5667641 Poirier et al. Sep 1997 A
RE35698 Behe et al. Dec 1997 E
5701572 Behe et al. Dec 1997 A
5707326 Hyllberg Jan 1998 A
5761598 Kazakos et al. Jun 1998 A
5805968 Chatterjee et al. Sep 1998 A
5861692 Furlani et al. Jan 1999 A
5941170 Davis et al. Aug 1999 A
6174089 Kitamura et al. Jan 2001 B1
6327452 Jaskowiak et al. Dec 2001 B1
Foreign Referenced Citations (6)
Number Date Country
0 701 177 Mar 1996 EP
1126329 Aug 2001 EP
54148166 Nov 1979 JP
405271897 Oct 1993 JP
07133126 May 1995 JP
07268594 Oct 1995 JP