Information
-
Patent Grant
-
6622953
-
Patent Number
6,622,953
-
Date Filed
Friday, December 22, 200024 years ago
-
Date Issued
Tuesday, September 23, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 242 348
- 242 5983
- 242 5984
- 242 5993
- 242 5994
- 242 5991
- 242 4224
- 242 4231
- 242 4232
- 242 3484
- 347 214
- 347 154
-
International Classifications
-
Abstract
A roll holder device is for use with a recording paper roll including a tubular spool shaft and continuous recording paper wound about the tubular spool shaft in a roll form. In the roll holder device, first and second holder cores are inserted in respectively first and second ends of the tubular spool shaft. A holder frame supports the first and second holder cores in a rotatable manner. Anti-dropping levers prevent the tubular spool shaft from dropping from the first and second holder cores by pushing a shaft inner surface of the tubular spool shaft.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a roll holder device for supporting a recording material roll and a supply magazine with the same. More particularly, the present invention relates to a roll holder device and supply magazine in which recording material to be supplied can be appropriately positioned with ease.
2. Description Related to the Prior Art
A printer is used with recording material. For example, a color thermal printer is used with thermosensitive recording paper. The recording material has a form of a recording material roll, which includes a tubular spool shaft and the recording material wound about the tubular spool shaft in a roll form. A roll holder device is used to hold the recording material roll. The combination of the recording material roll and the roll holder device is set in a supply magazine, or directly in a supply chamber of the printer.
The roll holder device includes a pair of paper holder components, each of which is constituted of a holder core and a bearing member. The holder core is inserted in, and fitted inside, an axial end of the tubular spool shaft of the recording material roll. The bearing member supports the holder core in a rotatable manner. The bearing member is fitted in, and secured to, a cutout formed in a holder frame, which is an element included in the supply magazine or the supply chamber of the printer.
To supply the recording material with high precision, it is necessary that the holder core of the paper holder components should be firmly fitted in the tubular spool shaft, and a relative position of the recording material roll relative to the bearing member should be constant as predetermined. If fitting of the holder core on the tubular spool shaft is insufficiently firm, the roll holder device is likely to drop from the tubular spool shaft in setting the recording material roll into the supply magazine or the like. In contrast, if fitting of the holder core on the tubular spool shaft is excessively firm, the roll holder device is highly difficult to unload from the recording material roll.
In setting the recording material roll into the supply magazine, it is likely that turns of the recording material become loose, or the turns at an end face of the recording material roll become shaped conically without a neatly flat shape. To prevent such problems, an adhesive tape is used to secure a front edge of the recording material to the outside of the recording material roll. It is necessary to remove the adhesive tape after the recording material roll is set into the supply magazine. However, an inadvertent user is likely to forget the removal upon setting the recording material roll. If the printer is operated for supply of the recording material with the adhesive tape kept attached, no recording material is supplied. Furthermore, a mechanism for paper supply is likely to be broken in the printer or the supply magazine.
The roll holder device according to the prior art includes the paper holder components having an equal size. If the paper holder components are set on the end faces of the recording material roll in either orientation, the roll holder device can be set in the supply chamber or the supply magazine. A problem arises in failure in supply of the recording material because of a situation where the recording material roll is set in the supply magazine in a direction opposite to a proper direction.
Another problems lies in that propriety in a fitted state of the paper holder components into the tubular spool shaft cannot be checked readily. The paper holder components are likely to be set in a halfway inserted state at the supply magazine or the printer. It is conceivable that a plate spring is used in the supply magazine or the supply chamber of the printer for pressing an end face of the paper holder components to position the same in the axial direction. If the recording material roll is set with the paper holder components oriented improperly, the plate spring is deformed. There occurs an offset state of the recording material roll in the width direction.
Furthermore, a pad with a felt member is provided in the roll holder device, and pressed against the holder core for application of rotational load. This is for the purpose of applying back tension to the recording material, and preventing oblique movement or jamming of the recording material by increasing reliability in the feeding. However, the pad causes application of rotational load also in the course of winding the recording material back to the recording material roll. In the course or rewinding, there occurs a problem of looseness between turns of the recording material in the recording material roll because a considerable difference occurs in an angular speed between the inner turns and the outermost turn.
SUMMARY OF THE INVENTION
In view of the foregoing problems, an object of the present invention is to provide a roll holder device and a supply magazine in which precision in supply of recording material can be high by firmly keeping paper holder components positioned on a tubular spool shaft of a recording material roll.
Another object of the present invention is to provide a roll holder device and a supply magazine in which end faces of a recording material roll can be neatened to prevent loosening of the recording material roll to be set into a supply chamber.
Still another object of the present invention is to provide a roll holder device and a supply magazine in which setting of a recording material roll is allowed only which the recording material roll is oriented in an appropriate direction.
Another object of the present invention is to provide a roll holder device and a supply magazine in which oblique movement or jamming of recording material can be prevented by lowering rotational load applied to a holder core while the recording material is wound back.
In order to achieve the above and other objects and advantages of this invention, a roll holder device is for use with a recording material roll including a tubular spool shaft and continuous recording material wound about the tubular spool shaft in a roll form. In the roll holder device, first and second holder cores are inserted in respectively first and second ends of the tubular spool shaft. In a supply magazine, there is a holder frame member which supports the first and second holder cores in a rotatable manner. In the roll holder device, an anti-dropping mechanism prevents the tubular spool shaft from dropping from the first and second holder cores by pushing a shaft inner surface of the tubular spool shaft.
Furthermore, a bias mechanism biases and presses the anti-dropping mechanism against the shaft inner surface.
The anti-dropping mechanism includes a push surface for contacting the shaft inner surface. Plural claws are formed to project from the push surface, for being thrust into the shaft inner surface.
The first holder core has a greater size in an axial direction than the second holder core.
Ends of the first and second holder cores are engaged with each other.
Furthermore, a core sleeve is formed with the first holder core. An access opening is formed through the core sleeve. The anti-dropping mechanism includes an anti-dropping lever, shiftable between first and second positions, contained in the core sleeve when in the first position, and protruded toward an outside of the core sleeve through the access opening when in the second position, for pressing the push surface against the shaft inner surface.
The anti-dropping lever has a driven end portion disposed in the core sleeve. Furthermore, a connection shaft is formed with the second holder core, inserted in the core sleeve, for shifting the anti-dropping lever from the first position to the second position by pushing the driven end portion.
The first and second holder cores are rotatable in unwinding and winding directions. Furthermore, a load changer mechanism applies higher rotational load to the first and second holder cores during rotation in the unwinding direction than during rotation in the winding direction.
According to one aspect of the invention, the load changer mechanism includes a friction pad member for effecting braking operation to each of the first and second holder cores. A one-way clutch connects each holder core to the friction pad member during rotation in the unwinding direction, and disconnects each holder core from the friction pad member during rotation in the winding direction.
The one-way clutch includes a ratchet wheel, secured to each holder core, and having at least one ratchet claw. A tube member is engaged with the friction pad member, for containing the ratchet wheel, wherein the tube member has at least one tooth disposed inside, and when each holder core rotates in the unwinding direction, rotates in the unwinding direction by mesh of the tooth with the ratchet claw, and when each holder core rotates in the winding direction, disengages the tooth from the ratchet claw.
Furthermore, first and second cutouts are formed in the holder frame member, for supporting respectively the first and second holder cores in a rotatable manner. At least one orientation regulator mechanism prevents the first holder core from being set in the second cutout or the second holder core from being set in the first cutout.
According to another aspect of the invention, furthermore, first and second bearing members are inserted in respectively the first and second cutouts, for supporting the first and second holder cores in a rotatable manner, to constitute the at least one orientation regulator mechanism.
The first and second cutouts have respectively a pair of edges extending with an inclination relative to an inserting direction of the recording material roll. The at least one orientation regulator mechanism includes an inclined surface, formed on the first and second bearing members, inclined according to the pair of the edges, for blocking erroneous insertion of the first bearing member into the second cutout and of the second bearing member into the first cutout.
Furthermore, first and second handle members are secured to the first and second bearing members in a pivotally movable manner, set substantially erect to the first and second bearing members upon being moved up, for pushing end faces of the recording material roll, to prevent looseness of the recording material roll.
According to still another aspect of the invention, furthermore, a roll regulator mechanism pushes a pair of end faces of the recording material roll with the first and second holder cores secured thereto, to prevent looseness of the recording material roll. An unblocking mechanism releases the recording material roll from pressure of the roll regulator mechanism in response to setting of the recording material roll in the holder frame member.
Furthermore, a bias mechanism biases the roll regulator mechanism toward the end faces of the recording material roll. The unblocking mechanism moves the roll regulator mechanism away from the end faces of the recording material roll against the bias mechanism upon being set in the holder frame member.
The roll regulator mechanism includes first and second handle members, set at the first and second ends of the tubular spool shaft in a pivotally movable manner, shifted substantially erect to the first and second bearing members upon being moved up, for pushing end faces of the recording material roll.
Furthermore, first and second bearing members are secured to the holder frame member, for supporting the first and second holder cores in a rotatable manner. The first and second handle members are secured to the first and second bearing members in a pivotally movable manner, and the bias mechanism biases each of the first and second bearing members toward the recording material roll.
Furthermore, a cutout is formed through the holder frame member, has one end open at an edge of the holder frame member, for supporting each bearing member in a rotatable manner. The unblocking mechanism includes an inclined edge portion, formed at the open end of the cutout, inclined toward an inside of the holder frame member, for guiding insertion of each bearing member into the cutout. A great-diameter portion is formed at an axial end of each bearing member with a greater diameter, pushed by an edge of the cutout by insertion of each bearing members into the cutout, for sliding each bearing member away from the recording material roll.
The roll holder device is loadable in a supply magazine for a printer, and the holder frame member is disposed in the supply magazine.
According to another aspect of the invention, a supply magazine is for use with a recording material roll including a tubular spool shaft and continuous recording material wound about the tubular spool shaft in a roll form. In the supply magazine, first and second holder cores are inserted in respectively first and second ends of the tubular spool shaft. A spring plate member pushes an axial end of the first or second holder core, to position the recording material roll in an axial direction. A regulator member is disposed behind the spring plate member, for regulating a shift of the spring plate member being pushed.
Furthermore, a magazine body contains the recording material roll. A holder frame member supports the first and second holder cores in the magazine body in a rotatable member. The spring plate member and the regulator member are secured to an inner face of the magazine body.
BRIEF DESCRIPTION OF THE DRAWINGS
The above objects and advantages of the present invention will become more apparent from the following detailed description when read in connection with the accompanying drawings, in which:
FIG. 1
is a perspective illustrating a supply magazine with a roll holder device of the invention;
FIG. 2
is an exploded perspective illustrating the roll holder device with a recording paper roll and the supply magazine;
FIG. 3
is an exploded perspective illustrating the roll holder device and the recording paper roll;
FIG. 4
is an exploded perspective illustrating a longer holder component having a first holder core, an auxiliary core and a first bearing assembly;
FIG. 5
is a vertical section illustrating the supply magazine with the roll holder device and the recording paper roll;
FIG. 6
is an exploded perspective illustrating an auxiliary core having anti-dropping levers;
FIG. 7
is a vertical section, partially cutaway, illustrating a state before setting a shorter holder component, together with a positioning mechanism;
FIG. 8
is a vertical section, partially cutaway, illustrating the state before setting the shorter holder component, together with an anti-dropping mechanism;
FIG. 9
is a vertical section, partially cutaway, illustrating the state upon setting the shorter holder component, together with an anti-dropping mechanism;
FIG. 10
is an exploded perspective illustrating a first bearing assembly;
FIG. 11
is a vertical section, partially cutaway, illustrating a state before handles are set on the recording paper roll;
FIG. 12
is a vertical section, partially cutaway, illustrating a state upon setting handles on the recording paper roll;
FIG. 13A
is a cross section illustrating a state of connection at a one-way clutch;
FIG. 13B
is a cross section illustrating a state of disconnection at the one-way clutch;
FIG. 14
is a side elevation illustrating an appropriate state of setting each bearing assembly in a cutout;
FIG. 15
is a cross section illustrating the supply magazine, the roll holder device and the recording paper roll;
FIG. 16
is a side elevation illustrating an inappropriate state of setting each bearing assembly in a cutout;
FIG. 17
is an exploded perspective illustrating another preferred combination of a supply magazine, a roll holder device and the recording paper roll;
FIG. 18
is a vertical section, partially cutaway, illustrating a state upon setting handles on the recording paper roll;
FIG. 19
is an exploded perspective illustrating a bearing assembly of the roll holder device; and
FIG. 20
is a vertical section, partially cutaway, illustrating a state upon setting the roll holder device in the recording paper roll in release the handles.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S) OF THE PRESENT INVENTION
In
FIG. 1
, appearance of a supply magazine
2
for use with a color thermal printer is illustrated. The supply magazine
2
includes a magazine body
3
and a magazine lid
4
for closing the magazine body
3
in an openable manner. Both the magazine body
3
and the magazine lid
4
are formed from plastic material having characteristics of being moisture-proof and shielding light.
A hinge
6
is disposed on a rear portion of the magazine body
3
, and keeps the magazine lid
4
movable pivotally. A lock
7
is disposed in a front portion of the magazine body
3
, and adapted to locking of the magazine lid
4
being closed. Packing members of rubber, elastomer or the like are secured to juncture lines of the magazine lid
4
and the magazine body
3
for tight closing of the supply magazine
2
. A grip
8
is disposed on the magazine lid
4
and extends in the longitudinal direction of the supply magazine
2
. The grip
8
is secured to end faces of the magazine lid
4
in a pivotally movable manner, and rotates between effective and ineffective positions, and when in the effective position, is erect to be grasped, and when in the ineffective position, is oriented horizontally after a swing in the clockwise direction. When the supply magazine
2
is set in a printer, the grip
8
is kept in the ineffective position.
In
FIG. 2
, the supply magazine
2
, a recording paper roll
10
and a roll holder device
11
are illustrated. The recording paper roll
10
as recording material roll consists of a tubular spool shaft
12
and continuous thermosensitive recording paper
13
as continuous recording material. The tubular spool shaft
12
is formed from cardboard, paper or plastic material. The recording paper
13
is wound about the tubular spool shaft
12
in a roll form. The recording paper roll
10
, when unused, has a piece of adhesive tape attached to an end of the recording paper
13
to the outside of the outermost turn, to prevent looseness of the turns. A packaging bag or box is used to accommodate the recording paper roll
10
, and has moisture-proof and light-shielding characteristics, so as to protect the recording paper roll
10
from influences of moisture or light. To use the recording paper roll
10
, the recording paper roll
10
is removed from the package. The roll holder device
11
is fitted on ends of the tubular spool shaft
12
of the recording paper roll
10
.
In
FIG. 3
, the roll holder device
11
includes a longer holder component
15
and a shorter holder component
16
, which is inserted in the tubular spool shaft
12
in a direction opposite to that of the longer holder component
15
. A core sleeve
17
is formed with an end of the longer holder component
15
. A connection shaft
18
is formed with an end of the shorter holder component
16
and inserted and engaged with the core sleeve
17
.
The longer holder component
15
is a combination of a first holder core
20
, an auxiliary core
21
and a first bearing assembly
22
. The first holder core
20
is inserted in the end of the tubular spool shaft
12
of the recording paper roll
10
in a fitted state with sufficient tightness. The auxiliary core
21
is fitted on an axial end of the first holder core
20
. The first bearing assembly
22
is disposed on a second axial end of the first holder core
20
. The shorter holder component
16
includes a second holder core
23
and a second bearing assembly
24
. The second holder core
23
is inserted in the end of the tubular spool shaft
12
of the recording paper roll
10
in a fitted state with sufficient tightness. The second bearing assembly
24
is disposed on an axial end of the second holder core
23
.
In
FIGS. 4 and 5
, the first holder core
20
has a substantially cylindrical shape. A flange
20
a
is formed with the first holder core
20
, and contacts an end face of the tubular spool shaft
12
to position the tubular spool shaft
12
in the axial direction. A shaft sleeve
27
is disposed in the center of the first holder core
20
. A rotational shaft
26
of iron is inserted in the shaft sleeve
27
. Ridges
28
are arranged at an angular interval of 90 degrees, and connect the shaft sleeve
27
with the inside of the first holder core
20
.
A screw hole
26
a
is formed in the end of the rotational shaft
26
. A screw
30
is fastened to the screw hole
26
a
, to secure the first holder core
20
and the auxiliary core
21
to the end of the rotational shaft
26
. An E-ring
31
is fitted to the second end of the rotational shaft
26
after insertion into the first bearing assembly
22
in a rotatable manner. Thus, the first holder core
20
, the auxiliary core
21
and the recording paper roll
10
are rotatable together with the rotational shaft
26
.
The auxiliary core
21
includes an outer cylindrical portion
33
, a positioning mechanism and an anti-dropping mechanism. The outer cylindrical portion
33
includes an inner core sleeve
32
and the core sleeve
17
. The inner core sleeve
32
has a smaller diameter. An outer core sleeve
20
b
is formed with the first holder core
20
, and receives the inner core sleeve
32
. A hole
17
a
is formed in a wall of the core sleeve
17
for insertion of the screw
30
. For the same, a hole
20
c
is formed in a lower wall of the outer core sleeve
20
b.
In
FIGS. 6 and 7
, a pair of latch portions
35
are formed with the outside of the core sleeve
17
, and constitute a positioning mechanism. An opening
17
b
is formed in the core sleeve
17
. An edge
35
a
of the latch portions
35
passes through the opening
17
b
, and projects into the core sleeve
17
. A root portion of the latch portions
35
is formed with the outside of the core sleeve
17
, and is deformable with resiliency. When the connection shaft
18
of the shorter holder component
16
is inserted in the core sleeve
17
, the latch portions
35
are deformed. A recess
18
a
in the connection shaft
18
is engaged with the latch portions
35
for positioning in the axial direction.
In
FIGS. 6 and 8
, the anti-dropping mechanism includes four anti-dropping levers
37
as anti-dropping mechanism, support plates
38
and two plate springs
39
as bias mechanism. The anti-dropping levers
37
are accommodated in the outer cylindrical portion
33
and oriented to lie on planes that are perpendicular to the latch portions
35
. The support plates
38
support the anti-dropping levers
37
in a rotatable manner. The plate springs
39
bias the anti-dropping levers
37
in a direction toward an open position.
The anti-dropping levers
37
are two pairs of thin plates of metal, and have an L-shape. A hole
37
a
is formed in the anti-dropping levers
37
. A pin
41
is inserted in the hole
37
a
to support each pair of the anti-dropping levers
37
in combination. A caulking ring
42
is fitted on an end of the pin
41
, and keeps the pin
41
from dropping. Openings
17
c
are formed in the core sleeve
17
. Driven projections
37
b
are formed with the anti-dropping levers
37
, and inserted in the openings
17
c
. Access openings
33
a
are formed in the outer cylindrical portion
33
. A push surface
37
c
with claws is formed in a middle portion of the anti-dropping levers
37
, and is inserted in each of the access openings
33
a
. The plural claws on the push surface
37
c
are pressed forcibly against the tubular spool shaft
12
, and operate for facilitating retention to the tubular spool shaft
12
.
The support plates
38
have a substantially arc shape. An arc-shaped opening
33
b
is closed by fitting each of the support plates
38
to the end face of the outer cylindrical portion
33
. Support claws
38
a
are formed with the support plates
38
, and squeeze and support the pin
41
which is inserted in the anti-dropping levers
37
.
To connect the anti-dropping levers
37
, at first the anti-dropping levers
37
with the pin
41
inserted therein are placed into the outer cylindrical portion
33
. The driven projections
37
b
and the portion with the push surface
37
c
are inserted into the openings
17
c
and the access openings
33
a
. Then the support plates
38
are fitted on the end face of the outer cylindrical portion
33
to close the arc-shaped opening
33
b
. The pin
41
is squeezed by the support claws
38
a
. Thus, the anti-dropping levers
37
are kept movable pivotally.
The anti-dropping levers
37
are biased by the plate springs
39
for the push surface
37
c
to push an inner surface of the tubular spool shaft
12
. Thus, the anti-dropping levers
37
fixedly retain the inner surface of the tubular spool shaft
12
while the first holder core
20
is inserted in the end of the tubular spool shaft
12
, to avoid dropping of the longer holder component
15
from the core sleeve
17
. A narrow gap
33
c
is formed in the outer cylindrical portion
33
, and adapted to fixed securing of the plate springs
39
.
When the longer holder component
15
is inserted in the tubular spool shaft
12
, the push surface
37
c
of the anti-dropping levers
37
is pressed against the inner surface of the tubular spool shaft
12
. The anti-dropping levers
37
rotate about the center against the bias of the plate springs
39
, so that the driven projections
37
b
project into the core sleeve
17
. In
FIG. 9
, the shorter holder component
16
is inserted in the tubular spool shaft
12
. The connection shaft
18
is inserted into the core sleeve
17
to push the driven projections
37
b
of the anti-dropping levers
37
. Upon the push of the driven projections
37
b
, the anti-dropping levers
37
swing about the pin
41
, to cause the claws of the push surface
37
c
firmly to retain the push surface
37
c
on the tubular spool shaft
12
.
Consequently, the longer holder component
15
does not drop from the tubular spool shaft
12
upon securing of the shorter holder component
16
to the tubular spool shaft
12
. The shorter holder component
16
does not drop from the tubular spool shaft
12
either, as the connection shaft
18
is squeezed by the anti-dropping levers
37
. There occurs no slip in rotation between the longer holder component
15
and the recording paper roll
10
, because the tubular spool shaft
12
is reliably fitted on the longer holder component
15
.
The anti-dropping levers
37
are the two pairs disposed symmetrically with reference to the core sleeve
17
. The positions and number of the anti-dropping levers
37
can be determined according to a weight of the longer holder component
15
or other various conditions.
In
FIG. 10
, the first bearing assembly
22
includes a case
44
, an inclined bearing portion
45
as orientation regulator, a cup portion
46
, a cap
47
and handles
49
. The case
44
is shaped in a substantially rectangular parallelepipedon. The inclined bearing portion
45
is formed with the case
44
and supported in the supply magazine
2
. The cup portion
46
is formed with the end of the inclined bearing portion
45
. The cap
47
is fitted in the cup portion
46
. Also, a pin
48
keeps the handles
49
movable pivotally on the case
44
.
In
FIG. 11
, the handles
49
have an L-shape as viewed in section, and include a handle portion
51
at an upper end and arms
52
at a lower end. The handle portion
51
is grasped for manually raising the recording paper roll
10
. The arms
52
are rotatable on the case
44
. A contact surface
54
is formed in the handles
49
, and extends along a longer side of the handles
49
. Plural ridges
53
are formed on the contact surface
54
, extend horizontally, and have a small height. A ridge portion
55
is formed with the arms
52
of the handles
49
, and opposed to the recording paper roll
10
. A vertical surface
44
a
of the case
44
is contacted by the ridge portion
55
, and prevents the handles
49
from swinging beyond a predetermined angular position.
When the recording paper roll
10
is mounted in the roll holder device
11
, the handles
49
are in an open state. A user's hands grasp the handle portion
51
of the handles
49
and raise the recording paper roll
10
, so the handles
49
rotate in directions toward the recording paper roll
10
. See FIG.
12
. The contact surface
54
comes in contact with end faces of the recording paper roll
10
. The ridges
53
in the contact surface
54
are forcibly thrust into the end faces of the recording paper roll
10
, and prevent the recording paper roll
10
from being loosened. Note that the ridges
53
do not influence the recording paper roll
10
, as the ridges
53
have only a small height.
The contact surface
54
of the handles
49
does not become parallel with the end face of the recording paper roll
10
, and only comes in contact with the outermost turn of the recording paper roll
10
. However, the regulation of the contact surface
54
for the outermost turn against looseness is effective in preventing inner turns of the recording paper roll
10
. Also, influence of the ridges
53
to the recording paper roll
10
is kept small.
A one-way clutch
57
as load changer mechanism is accommodated in the case
44
, for changing over rotational load according to rotational directions of the recording paper roll
10
. As illustrated best in
FIGS. 5
,
10
,
13
A and
13
B, the one-way clutch
57
is provided with a ratchet wheel
59
or cam wheel, a tube
60
, a friction pad
61
, a bias disk
62
and a coil spring
63
. The ratchet wheel
59
is secured to the rotational shaft
26
and rotates together with the same. A cylindrically shaped chamber
60
a
is formed in the tube
60
, and contains the ratchet wheel
59
. The friction pad
61
is a felt member, and contacts the end face of the tube
60
. The bias disk
62
has a flange, and contacts an end face of the tube
60
opposite to the friction pad
61
. The coil spring
63
contacts the bias disk
62
to push the tube
60
against the friction pad
61
. A lid
65
is secured to the case
44
to enclose the same after those elements in the one-way clutch
57
are contained in the case
44
.
Note that the friction pad
61
may consist of any frictional material such as fabric, non-woven fabric, polyurethane foam or the like.
A hole
59
a
is formed in a peripheral wall of the ratchet wheel
59
. A pin
67
is inserted in the ratchet wheel
59
. Also, a hole
26
b
is formed in the rotational shaft
26
for insertion of the pin
67
. Thus, the ratchet wheel
59
is secured to the rotational shaft
26
and rotatable together. Two resilient ratchet claws
59
b
or ridges project in the clockwise direction from the periphery of the ratchet wheel
59
, and are rotationally symmetrical to each other. Two teeth
60
b
are formed with the inner face of the chamber
60
a
of the tube
60
in a rotationally symmetrical manner.
When the rotational shaft
26
rotates in the unwinding direction clockwise in the drawing, the ratchet wheel
59
rotates together. The ratchet claws
59
b
contact, and become engaged with, the teeth
60
b
of the tube
60
. The tube
60
rotates with the ratchet wheel
59
. An end face of the tube
60
frictionally contacts the friction pad
61
. Rotational load of the rotational shaft
26
or the recording paper roll
10
increases, to apply back tension to the recording paper
13
being fed. This is effective in keeping stability in the feeding, and preventing occurrence of oblique movement or jamming.
In contrast, when the rotational shaft
26
rotates in the winding direction that is counterclockwise, then the ratchet wheel
59
rotates together. The ratchet claws
59
b
are deformed resiliently upon contact with the teeth
60
b
of the tube
60
, and readily move past the teeth
60
b
. Thus, the tube
60
does not rotate. Rotational load of the rotational shaft
26
or of the recording paper roll
10
decreases. Therefore, occurrence of looseness of the turns is prevented by absorbing a difference in the rotational speed between a middle turn and the outermost turn of the recording paper roll
10
.
In
FIG. 15
, a shape of the inclined bearing portion
45
as viewed in section is obtained by cutting away two portions from a circle along two parallel straight lines, and by forming an angular edge at the lower edge instead of the arc. The inclined bearing portion
45
has surfaces inclined with reference to the horizontal direction. A holder frame or support frame
69
is contained in the supply magazine
2
, and supports the inclined bearing portion
45
. The inclined bearing portion
45
is also used for checking a direction of the recording paper roll
10
in the course of being set into the supply magazine
2
.
A hole
47
a
is formed in an end wall of the cap
47
. When the recording paper roll
10
with the roll holder device
11
is set in the supply magazine
2
, the hole
47
a
is used for positioning the recording paper roll
10
in the axial direction.
The second holder core
23
of the shorter holder component
16
has a form defined by shortening the first holder core
20
in the axial direction. There are a shaft sleeve
71
and ridges
72
in the second holder core
23
. A flange
23
a
is formed with the rear end of the second holder core
23
, has a small protruding amount, has a tapered shape, and contacts an edge of the end face of the tubular spool shaft
12
.
The flange
23
a
in the shorter holder component
16
is small, because the flange
23
a
should be so disposed as to uncover marks or indicia which are disposed on an end face of the tubular spool shaft
12
located at the shorter holder component
16
to represent information of various kinds related to the recording paper
13
. There is a sensor or reader in the supply magazine
2
for reading the tubular spool shaft
12
. A detection signal from the sensor is input to a printer, and decoded and used as information of the recording paper
13
.
The connection shaft
18
has a tubular shape. A screw
74
is inserted through the inside of the connection shaft
18
. A screw hole
75
a
is formed in an end of a rotational shaft
75
. The screw
74
is fastened to the screw hole
75
a
through the second holder core
23
. Thus, the second holder core
23
is fixed to the rotational shaft
75
and rotatable together with the same.
The second bearing assembly
24
in the shorter holder component
16
is structurally the same as the first bearing assembly
22
in the longer holder component
15
. Elements similar to those of the first bearing assembly
22
are designated with identical reference numerals. An inclined bearing portion
77
as orientation regulator has a shape equal to that of the inclined bearing portion
45
in the first bearing assembly
22
as viewed horizontally. Thus, the case
44
has an inverted shape with reference to the inclined bearing portion
45
.
In
FIGS. 2
,
5
and
16
, the holder frame
69
in the supply magazine
2
supports the roll holder device
11
on which the recording paper roll
10
is fitted. Also, a supply roller
79
is accommodated in the supply magazine
2
. The holder frame
69
is formed by cutting and flexing a plate of metal with a small thickness. Frame walls
80
and
81
in the holder frame
69
are erect vertically in the magazine body
3
. A fixation wall
82
in the holder frame
69
is fixed to the magazine body
3
.
Cutouts
80
a
and
81
a
or slits are formed in respectively the frame walls
80
and
81
for insertion of the first and second bearing assemblies
22
and
24
of the longer and shorter holder components
15
and
16
. Each of the cutouts
80
a
and
81
a
includes vertical edges and inclined edges connected with lower ends of the vertical edges. The vertical edges allow setting of the recording paper roll
10
from a position above the magazine body
3
. The inclined edges are inclined toward the supply roller
79
, and guide the recording paper roll
10
in such a manner that, when an outer diameter of the recording paper roll
10
decreases in using the recording paper
13
, an outer turn of the recording paper roll
10
contacts the supply roller
79
. The inclination of the inclined bearing portions
45
and
77
is predetermined according to that of the inclined edges of the cutouts
80
a
and
81
a.
Unidirectional positioning plates
84
and
85
are secured to respectively the frame walls
80
and
81
for pressing the recording paper roll
10
against the supply roller
79
. The positioning plates
84
and
85
have one end secured to the frame walls
80
and
81
in a rotatable manner, and biased by a spring in a direction to contact the cup portion
46
of the roll holder device
11
. The positioning plates
84
and
85
push the cup portion
46
to move the recording paper roll
10
along the cutouts
80
a
and
81
a
in the frame walls
80
and
81
. Thus, the outermost turn of the recording paper roll
10
is kept in contact with the supply roller
79
. There are connector levers
86
and
87
for connecting ends of the positioning plates
84
and
85
to the magazine lid
4
. When the magazine lid
4
is moved in the opening direction, the positioning plates
84
and
85
move to open the cutouts
80
a
and
81
a
. When the magazine lid
4
is moved in the closing direction, the positioning plates
84
and
85
contact the roll holder device
11
.
When the recording paper roll
10
with the roll holder device
11
is set in the supply magazine
2
, the inclined bearing portions
45
and
77
are inserted in respectively the cutouts
80
a
and
81
a
. If the recording paper roll
10
is appropriately oriented, the inclined bearing portions
45
and
77
can enter the inclined section of the cutouts
80
a
and
81
a
after passing the vertical section. See FIG.
15
. Thus, propriety in the orientation of the recording paper roll
10
or the roll holder device
11
is confirmed.
If the direction of setting the recording paper roll
10
is wrong, the inclinations of the inclined bearing portions
45
and
77
are opposite to those of the cutouts
80
a
and
81
a
. When a user tries forcibly to push the inclined bearing portions
45
and
77
into the cutouts
80
a
and
81
a
, the recording paper roll
10
comes to interfere with the magazine body
3
. This situation easily makes the user aware of the impropriety in the direction.
Although the recording paper roll
10
improperly oriented is accommodated in the magazine body
3
as illustrated in
FIG. 16
by rotating the recording paper roll
10
forcibly, a user can be informed of the impropriety, because the inclined bearing portions
45
and
77
cannot enter the inclined section of the cutouts
80
a
and
81
a
, and also because of an inclination of the handles
49
, and impossibility in closing the magazine lid
4
.
The supply roller
79
includes a rotational shaft
89
and a roll
90
. The rotational shaft
89
is supported on the holder frame
69
in a rotatable manner. The roll
90
is secured about the rotational shaft
89
. The roll
90
is formed from material of high friction, such as rubber, for reliable transmission of rotation of the recording paper roll
10
. A recess
92
is formed in an end wall of the magazine body
3
. One end of the rotational shaft
89
projects into the recess
92
. A transmission gear
91
is secured to the end of the rotational shaft
89
. When the supply magazine
2
is set in a printer, an output gear of a drive mechanism in the printer comes in mesh with the transmission gear
91
, which is rotated for feeding. Thus, the recording paper roll
10
meshed with the supply roller
79
is rotated, to feed the recording paper
13
through a supply passageway
93
, which is formed in a lower wall of the magazine body
3
.
An openable lid
95
closes the supply passageway
93
in a normal state, as biased by a spring in a direction for closing the supply passageway
93
. When the supply magazine
2
is set in a printer, the openable lid
95
is rotated by a mechanism in the printer to open the supply passageway
93
.
An inner wall of the magazine body
3
opposed to an end face of the roll holder device
11
is provided with a contact plate
97
, a spring plate
98
and a regulator plate
99
. In
FIG. 5
, the contact plate
97
is formed by bending a thin plate of metal in a trapezoidal shape, and is disposed in a position opposed to an end face of the shorter holder component
16
at the time directly after setting the recording paper roll
10
. A projection
97
a
is formed in a front face of the contact plate
97
, fitted in the hole
47
a
in the end face of the shorter holder component
16
, and positions the shorter holder component
16
in the axial direction.
The spring plate
98
is a plate of metal bent in a crank shape, and secured in a position opposed to an end face of the longer holder component
15
at the time immediately after setting the recording paper roll
10
. A projection
98
a
is formed on a front face of the spring plate
98
, and engageable with the hole
47
a
in the longer holder component
15
, and pushes the longer holder component
15
for positioning in the axial direction.
If the recording paper roll
10
is set in the supply magazine
2
with the shorter holder component
16
improperly fitted on the longer holder component
15
, then the spring plate
98
is depressed and deformed. According to the prior art, a resilient member or spring plate is kept deformed so that the recording paper roll
10
is deviated in the width direction. However, the regulator plate
99
, according to the invention, is disposed behind the spring plate
98
to avoid deformation beyond a predetermined limit. Thus, the spring plate
98
and the contact plate
97
can cooperate to push the longer and shorter holder components
15
and
16
and thrust those into the tubular spool shaft
12
. The recording paper roll
10
is set properly without being offset in the width direction.
The operation of the above embodiment is described now. The recording paper roll
10
is removed from the packaging bag at first. In
FIG. 3
, the first holder core
20
of the longer older component
15
is inserted in one end of the tubular spool shaft
12
. In
FIG. 8
, the anti-dropping levers
37
at an end of the first holder core
20
are pushed by the plate springs
39
to cause the push surface
37
c
to protrude from the access openings
33
a
, and contact an inner surface of the tubular spool shaft
12
. Therefore, there occurs no drop of the longer holder component
15
from the recording paper roll
10
upon fitting the longer holder component
15
on the recording paper roll
10
.
Then the second holder core
23
of the shorter holder component
16
is inserted in the opposite end opening of the recording paper roll
10
. In
FIG. 7
, the connection shaft
18
in the shorter holder component
16
enters the core sleeve
17
of the longer holder component
15
. The latch portions
35
are deformed resiliently and become engaged with the recess
18
a
to position the shorter holder component
16
in the axial direction. Also, this engagement with a click makes a user clearly aware that the shorter holder component
16
has become engaged with the longer holder component
15
.
In
FIG. 9
, the connection shaft
18
pushes the driven projections
37
b
of the anti-dropping levers
37
. During the push, the push surface
37
c
of the anti-dropping levers
37
is shifted out of the access openings
33
a
and firmly retains the inner surface of the tubular spool shaft
12
. This is effective in tightening retention between the recording paper roll
10
and the longer holder component
15
. Also, force of repulsion of the tubular spool shaft
12
causes the anti-dropping levers
37
to squeeze the connection shaft
18
. There occurs accidental drop of the connection shaft
18
from the recording paper roll
10
.
The supply magazine
2
disengages the lock
7
from the magazine lid
4
, which is rotated about the hinge
6
to open a top of the magazine body
3
. Upon the opening movement of the magazine lid
4
, the positioning plates
84
and
85
are moved to open an upper portion of the cutouts
80
a
and
81
a
. In
FIG. 2
, the holder frame
69
inside the magazine body
3
is uncovered.
To raise the recording paper roll
10
manually, a user's hands grasp the handle portion
51
of the handles
49
in the roll holder device
11
. Thus, the recording paper roll
10
can be protected from occurrence of fingerprints or influence of various kinds. In
FIG. 12
, grasping of the handles
49
with two hands causes the weight of the recording paper roll
10
to swing the handles
49
. The contact surface
54
is pressed against each of the end faces of the recording paper roll
10
. The ridges
53
become thrust in the end faces shallowly. Thus, loosening of the recording paper roll
10
can be prevented. Also, turns of the recording paper roll
10
can be neatened without unevenness in a shape of a cone.
To set the recording paper roll
10
with the roll holder device
11
into the supply magazine
2
, the inclined bearing portions
45
and
77
are inserted into the cutouts
80
a
and
81
a
. If a direction of setting the recording paper roll
10
is appropriate, then the inclined bearing portions
45
and
77
enter the inclined section of the cutouts
80
a
and
81
a
after passing their vertical section. The inclined bearing portions
45
and
77
are finally set in a lower position of the inclined bearing portions
45
and
77
. See FIG.
15
.
If the direction of setting the recording paper roll
10
is wrong, the inclinations of the inclined bearing portions
45
and
77
are directed opposite to those of the cutouts
80
a
and
81
a
, to block insertion into the cutouts
80
a
and
81
a
. If force is applied to insert the inclined bearing portions
45
and
77
into the cutouts
80
a
and
81
a
against the resistance, the recording paper roll
10
comes to interfere with the magazine body
3
.
If the recording paper roll
10
is set in an inappropriate direction, the recording paper roll
10
could be inserted in the magazine body
3
by rotation of the recording paper roll
10
to a small extent. See FIG.
17
. However, the inclined bearing portions
45
and
77
do not enter the inclined section of the cutouts
80
a
and
81
a
. The handles
49
are inclined. The magazine lid
4
cannot be closed. Consequently, the user is caused immediately to find impropriety in the direction of the recording paper roll
10
. It is possible to set the recording paper roll
10
correctly before the supply magazine
2
is set in a printer.
In the course of containing the recording paper roll
10
into the magazine body
3
, the contact plate
97
and the spring plate
98
on the inner walls of the magazine body
3
come in contact with end faces of the shorter holder component
16
and the longer holder component
15
. The projections
97
a
and
98
a
become engaged with the hole
47
a
to position the recording paper roll
10
in the axial direction.
Note that, if the recording paper roll
10
is set in the supply magazine
2
in a very loose state of the longer and shorter holder components
15
and
16
in the recording paper roll
10
, the spring plate
98
is pressed and deformed resiliently. However, the regulator plate
99
prevents the spring plate
98
from deformation beyond a required amount. The longer and shorter holder components
15
and
16
are pushed into the tubular spool shaft
12
. Therefore, the recording paper roll
10
is kept from being offset in the axial direction.
After setting the recording paper roll
10
, the magazine lid
4
is closed. The lock
7
is operated to lock the magazine lid
4
. The recording paper roll
10
is biased by the positioning plates
84
and
85
and is moved along inner edges of the cutouts
80
a
and
81
a
. So the recording paper roll
10
comes in contact with the supply roller
79
. In
FIG. 11
, the handles
49
are caused by the weight of themselves to move to an open position, and do not have influence to the recording paper roll
10
.
When the supply magazine
2
with the recording paper roll
10
is set in the color thermal printer, the output gear of the drive mechanism in the printer is meshed with the transmission gear
91
of the supply magazine
2
. As is not shown, the supply magazine
2
is electrically connected with the thermal printer. A sensor reads an indicia on an end face of the tubular spool shaft
12
, and generates a detection signal which is input to the printer through a line of the connection.
If a printing command signal is input in the color thermal printer, then preparing operation prior to printing is started. In the prior operation, an opener mechanism in the printer rotates the openable lid
95
in the supply magazine
2
to the open position, to open the supply passageway
93
. The paper feeder mechanism in the printer rotates the transmission gear
91
in the supply magazine
2
in the counterclockwise direction. Thus, the recording paper roll
10
in contact with the supply roller
79
is rotated clockwise in FIG.
16
.
Upon the rotation of the recording paper roll
10
, rotation is transmitted to the rotational shafts
26
and
75
by the first and second holder cores
20
and
23
. In
FIGS. 10
,
13
A and
13
B, the ratchet wheel
59
rotates together with the rotational shaft
26
rotating in the unwinding direction. In
FIG. 13A
, the ratchet claws
59
b
come in contact with the teeth
60
b
of the tube
60
, which rotates together with the ratchet wheel
59
. An end face of the tube
60
frictionally contacts the friction pad
61
. Thus, rotational load of the rotational shaft
26
or the recording paper roll
10
becomes higher.
When the recording paper roll
10
rotates in the unwinding direction, a front edge of the recording paper
13
is separated from the recording paper roll
10
. A guide surface
3
a
with an inclination in the magazine body
3
guides the front edge of the recording paper
13
and exits the same through the supply passageway
93
. Note that it is preferable to use a separator mechanism, disposed in the supply magazine
2
, for separating the front edge of the recording paper
13
from the recording paper roll
10
.
The recording paper
13
fed from the supply magazine
2
is subjected to full-color printing, and cut into each sheet at a predetermined print size before ejection from the inside of the printer. While the recording paper
13
is fed, the one-way clutch
57
causes the friction pad
61
to apply back tension to the recording paper
13
. Reliability in the feeding can be high to prevent oblique movement or jamming.
When the printing is completed, the drive mechanism for feeding in the printer rotates the transmission gear
91
in the winding direction. The recording paper roll
10
is rotated backwards to rewind the recording paper
13
into the supply magazine
2
. In
FIG. 13B
, the ratchet claws
59
b
in the ratchet wheel
59
are deformed resiliently and move past the teeth
60
b
. The tube
60
does not rotate, and causes drop in the rotational load to the recording paper roll
10
. Thus, no difference occurs in an angular speed between the inner turns and the outermost turn of the recording paper roll
10
. No looseness occurs in the recording paper roll
10
.
In the above embodiment, end faces of the recording paper roll
10
are pushed by the handles
49
when the recording paper roll
10
is raised by holding the handles
49
. Furthermore, it is preferable to provide handles which can be ineffective upon setting of the roll into a magazine. A preferred embodiment with this feature is hereinafter described. Elements similar to those in the above embodiment are designated with identical reference numerals.
In
FIGS. 17 and 18
, a roll holder device
105
is constituted by a longer holder component
106
and a shorter holder component
107
. The longer holder component
106
includes a first holder core
110
and a first bearing assembly
111
. The first holder core
110
has a cylindrical shape. The first bearing assembly
111
supports the first holder core
110
. A recording paper roll
108
as recording material roll includes a tubular spool shaft
109
, in which the first holder core
110
is inserted. In
FIG. 19
, the first bearing assembly
111
includes a block-shaped base member
113
, a bearing portion
115
, a great-diameter portion
116
as unblocking mechanism, a cap
117
and a roll regulator handle
118
. The bearing portion
115
is formed with the base member
113
as a single piece, and supported inside a supply magazine
114
. The great-diameter portion
116
is formed with an end of the bearing portion
115
as a single piece. The cap
117
is inserted in the great-diameter portion
116
. The roll regulator handle
118
is secured to the base member
113
. A rotational shaft
112
is supported by the base member
113
in a rotatable manner, and is provided with the first holder core
110
secured thereto.
The roll regulator handles
118
has a substantially L-shape as viewed in section, and includes a contact surface
120
at an upper end and arms
121
at a lower end. The contact surface
120
contacts an end face of the recording paper roll
108
. Holes
121
a
are formed in the arms
121
. A pin
113
a
is formed on each lateral face of the base member
113
, and inserted in the holes
121
a
to support the arms
121
in a rotatable manner. The roll regulator handle
118
is kept rotatable between vertical and horizontal positions, and when in the vertical position, set the contact surface
120
to face the end face of the recording paper roll
108
by an orientation vertical to the rotational shaft
112
, and when in the horizontal position, are extend parallel to the contact surface
120
.
A middle plate
123
is disposed between the arms
121
, and when the roll regulator handle
118
is swung to the vertical position, contacts the upper face of the base member
113
. The contact surface
120
of the roll regulator handle
118
does not swing toward the end faces of the recording paper roll
108
beyond the vertical position. Recesses
121
b
are formed in an inner wall of the arms
121
. Projections
113
b
are formed with faces of the base member
113
and engageable with the recesses
121
b
upon swinging of the roll regulator handle
118
to the vertical position. Thus, there occurs no accidental fall of the roll regulator handle
118
from the vertical position to the horizontal position even upon occurrence of a shock or vibration.
An E-ring
125
is fitted on an end of the contact surface
120
to keep the same from being dropped after insertion into the base member
113
and the cap
117
. The cap
117
has a tubular shape. A coil spring
126
as bias mechanism is inserted between the cap
117
and the great-diameter portion
116
. The coil spring
126
pushes an inner face of the great-diameter portion
116
to bias the base member
113
in a direction for insertion into the first holder core
110
. When the longer holder component
106
is fitted on the recording paper roll
108
, the biasing of the coil spring
126
to the roll regulator handle
118
causes the contact surface
120
to contact the end face of the recording paper roll
108
.
The shorter holder component
107
includes a second holder core
128
, a second bearing assembly
129
and a rotational shaft
130
. The second holder core
128
is inserted in the tubular spool shaft
109
in the recording paper roll
108
. The second bearing assembly
129
is disposed at a rear end of the second holder core
128
. The rotational shaft
130
is secured to the second holder core
128
, and rotatable together with the same.
The second bearing assembly
129
of the shorter holder component
107
is structurally the same as the first bearing assembly
111
of the longer holder component
106
. Elements similar to those of the longer holder component
106
are designated with identical reference numerals. In a manner similar to the first bearing assembly
111
, the second bearing assembly
129
has a second of the roll regulator handles
118
pressed against an end face of the recording paper roll
108
. When the longer and shorter holder components
106
and
107
are secured to the ends of the tubular spool shaft
109
of the recording paper roll
108
, the end faces of the recording paper roll
108
are squeezed by the roll regulator handles
118
with the contact surface
120
, and are prevented from being loose. Also, the recording paper roll
108
can be kept from being uneven.
A magazine body
137
contains a holder frame or support frame
132
and a supply roller
133
. The holder frame
132
supports the roll holder device
105
on which the recording paper roll
108
is fitted. The holder frame
132
is formed by cutting and flexing a plate of metal with a small thickness. Frame walls
134
and
135
in the holder frame
132
are erect vertically in the magazine body
137
.
Cutouts
134
a
and
135
a
or slits are formed in the frame walls
134
and
135
for insertion of the bearing portion
115
of the longer and shorter holder components
106
and
107
. Upper open ends of the cutouts
134
a
and
135
a
are flexed toward the center of the supply magazine
114
to facilitating receipt of the bearing portion
115
of the longer and shorter holder components
106
and
107
. A magazine lid
140
is openably closes the magazine body
137
.
When the recording paper roll
108
with the roll holder device
105
is set in the supply magazine
114
, the bearing portion
115
is inserted in the cutouts
134
a
and
135
a
. As the upper portion of the edges of the cutouts
134
a
and
135
a
is flexed, there occurs no interference of the great-diameter portion
116
with the frame walls
134
and
135
. In
FIG. 20
, the recording paper roll
108
is moved more deeply into the magazine body
137
. The frame walls
134
and
135
push the great-diameter portion
116
of the first and second bearing assemblies
111
and
129
. Upon the push of the great-diameter portion
116
, the base member
113
is slid away from the recording paper roll
108
against the bias of the coil spring
126
. The contact surface
120
of the roll regulator handles
118
is moved away from the end faces of the recording paper roll
108
. Thus, the roll regulator handles
118
can be removed from the recording paper roll
108
even without additional operation after setting of the recording paper roll
108
to the magazine body
137
.
In the above embodiments, the plate springs
39
are used to bias the anti-dropping levers
37
in a direction for preventing a drop. However, a member for biasing the anti-dropping levers
37
may be other elements such as a coil spring. Furthermore, the anti-dropping levers
37
may be provided with resiliency for biasing in a direction for preventing a drop.
In the above embodiments, the longer holder component
15
,
106
and the shorter holder component
16
,
107
in the roll holder device
11
,
105
are engaged with each other upon being fitted on the recording paper roll
10
,
108
. However, the roll holder device
11
,
105
may include the longer holder component
15
,
106
and the shorter holder component
16
,
107
not engaged with each other.
In the above embodiment, the contact surface
54
of the handles
49
,
118
is provided with the ridges
53
. Alternatively, the contact surface
54
of the handles
49
,
118
may be provided with any construction for high friction in contact with an end face of the recording paper roll
10
,
108
. For example, the contact surface
54
can be finished in a knurled surface, or can be provided with a sheet or film of rubber, elastomer or the like with high friction.
In the above embodiments, the recording paper roll
10
,
108
is moved toward the supply roller
79
,
133
. Alternatively, the supply roller
79
,
133
in the supply magazine
2
or a printer may be movable toward the recording paper roll
10
,
108
. There is no need of sliding of the inclined bearing portion
45
,
77
of the roll holder device
11
,
105
with respect to the cutouts
80
a
,
81
a
,
134
a
and
135
a
. Thus, it is possible to form the inclined bearing portion
45
,
77
and the cutouts
80
a
,
81
a
,
134
a
and
135
a
in any suitable shape such as a triangular or polygonal shape, to prevent inappropriate setting of the recording paper roll
10
,
108
.
In the above embodiment, the printer for use with the roll holder device
11
,
105
of the invention is the color thermal printer. Furthermore, a printer for use with the roll holder device
11
,
105
of the invention may be any type, such as a thermal transfer printer, an ink-jet printer or a printer according to electrophotography. Also, the roll holder device
11
,
105
of the invention may be a type directly settable in the printer without the use of the supply magazine
2
.
In the above embodiments, the anti-dropping levers
37
are pivotally movable to swing. However, the anti-dropping levers
37
may be a type slidable straight.
Also, the recording paper
13
in the recording paper roll
10
,
108
for being held in the roll holder device
11
,
105
of the invention may be recording sheet or film of a continuous shape or strip shape.
Although the present invention has been fully described by way of the preferred embodiments thereof with reference to the accompanying drawings, various changes and modifications will be apparent to those having skill in this field. Therefore, unless otherwise these changes and modifications depart from the scope of the present invention, they should be construed as included therein.
Claims
- 1. A roll holder device for loading of a supply magazine with a recording material roll in a rotatable manner, said recording material roll including a tubular spool shaft and continuous recording material wound about said tubular spool shaft in a roll form, said roll holder device comprising:first and second holder cores inserted in respective first and second ends of said tubular spool shaft; first and second stationary sections, supported on a holder frame member of said supply magazine stationarily and removably, for supporting respectively said first and second holder cores in a rotatable manner; an anti-dropping mechanism provided on one of said first and second holder cores for pushing against a shaft inner surface of said tubular spool shaft and preventing said first and second holder cores from dropping from said tubular spool shaft; and a bias member for biasing and pressing said anti-dropping mechanism against said shaft inner surface, said bias member being attached to an inner surface of the first holder core.
- 2. A roll holder device as defined in claim 1, wherein said anti-dropping mechanism includes:a push surface for contacting said shaft inner surface; and a plurality of claws formed on said push surface, said plurality of claws for being thrust into said shaft inner surface by said biasing member.
- 3. A roll holder device as defined in claim 2, wherein said first holder core has a longer size than said second holder core.
- 4. A roll holder device as defined in claim 3, wherein ends of said first and second holder cores are connectable with each other.
- 5. A roll holder device as defined in claim 1, further comprising:a roll regulator mechanism for pushing a pair of end faces of said recording material roll, to prevent looseness of said recording material roll; an unblocking mechanism for releasing said recording material roll from pressure of said roll regulator mechanism in response to setting of said recording material roll in said supply magazine.
- 6. A roll holder device as defined in claim 5, further comprising a bias mechanism for biasing said roll regulator mechanism toward said end faces of said recording material roll;wherein said unblocking mechanism moves said roll regulator mechanism away from said end faces of said recording material roll against said bias mechanism upon being set in said supply magazine.
- 7. A roll holder device as defined in claim 6, wherein said roll regulator mechanism includes first and second handle members, set at said first and second ends of said tubular spool shaft in a pivotally movable manner, for coming substantially erect to first and second bearing members upon being moved up, to push end faces of said recording material roll.
- 8. A roll holder device as defined in claim 7, wherein said first and second stationary sections include respectively said first and second bearing members, fitted in first and second cutouts stationarily and removably, for supporting said first and second holder cores in a rotatable manner;wherein said first and second handle members are secured to said first and second bearing members in a pivotally movable manner, and said bias mechanism biases each of said first and second bearing members toward said recording material roll.
- 9. A roll holder device as defined in claim 8, wherein said supply magazine includes an inclined edge portion, formed at an open end of each said cutout, inclined toward an inside of said holder frame member, for guiding insertion of said each bearing member into said cutout;wherein said unblocking mechanism includes a great-diameter portion, formed at an axial end of said each bearing member with a greater diameter, pushed by an edge of said cutout by insertion of said each bearing members into said cutout, for sliding said each bearing member away from said recording material roll.
- 10. A roll holder device for loading of a supply magazine with a recording material roll in a rotatable manner, said recording material roll including a tubular spool shaft and continuous recording material wound about said tubular spool shaft in a roll form, said roll holder device comprising:first and second holder cores inserted in respective first and second ends of said tubular spool shaft; first and second stationary sections, supported on a holder frame member of said supply magazine stationarily and removably, for supporting respectively said first and second holder cores in a rotatable manner; an anti-dropping mechanism for pushing a shaft inner surface of said tubular spool shaft and preventing said first and second holder cores from dropping from said tubular spool shaft; a bias member for biasing and pressing said anti-dropping mechanism against said shaft inner surface; wherein said anti-dropping mechanism includes: a push surface for contacting said shaft inner surface; and plural claws, formed with said push surface, for being thrust into said shaft inner surface, wherein ends of said first and second holder cores are connectable with each other, and a core sleeve secured to said first holder core; and an access opening formed through said core sleeve, wherein said anti-dropping mechanism includes an anti-dropping lever and said push surface, said anti-dropping lever shiftable between first and second positions, contained in said core sleeve when in said first position, and protruded toward an outside of said core sleeve through said access opening when in said second position, said anti-dropping lever for pressing said push surface against said shaft inner surface.
- 11. A roll holder device as defined in claim 10, wherein said anti-dropping lever has a driven end portion disposed in said core sleeve;wherein said roll holder device further comprises a connection shaft formed with said second holder core and inserted in said core sleeve, said connection shaft for shifting said anti-dropping lever from said first position to said second position by pushing said driven end portion.
- 12. A roll holder device as defined in claim 10, wherein said first and second holder cores are rotatable in unwinding and winding directions; andwherein said roll holder device further comprises a load changer mechanism for applying higher rotational load to said first and second holder cores during rotation of said first and second holder cores in said unwinding direction than during rotation of said first and second holder cores in said winding direction.
- 13. A roll holder device as defined in claim 10, wherein first and second cutouts are formed in said holder frame member, for supporting respectively said first and second stationary sections in a rotatable manner; andat least one orientation regulator mechanism for preventing said first holder core from being set in said second cutout or said second holder core from being set in said first cutout.
- 14. A roll holder device as defined in claim 13, wherein said first and second stationary sections include respectively first and second bearing members, inserted in respectively said first and second cutouts, for supporting said first and second holder cores in a rotatable manner, to constitute said at least one orientation regulator mechanism.
- 15. A roll holder device for loading of a supply magazine with a recording material roll in a rotatable manner, said recording material roll including a tubular spool shaft and continuous recording material wound about said tubular spool shaft in a roll form, said roll holder device comprising:first and second holder cores inserted in respective first and second ends of said tubular spool shaft; first and second stationary sections, supported on a holder frame member of said supply magazine stationarily and removably, for supporting respectively said first and second holder cores in a rotatable manner; an anti-dropping mechanism for pushing against a shaft inner surface of said tubular spool shaft and preventing said first and second holder cores from dropping from said tubular spool shaft, wherein said first and second holder cores are rotatable in unwinding and winding directions; and a load changer mechanism for applying higher rotational load to said first and second holder cores during rotation of said first and second holder cores in said unwinding direction than during rotation of said first and second holder cores in said winding direction, wherein said load changer mechanism includes: a friction pad member for exerting braking force to each of said first and second holder cores; and a one-way clutch for connecting said each holder core to said friction pad member during rotation of said first and second holder cores in said unwinding direction, and for disconnecting said each holder core from said friction pad member during rotation of said first and second holder cores in said winding direction; wherein said friction pad member frictionally contacts one of said first and second stationary sections when connected with said each holder core.
- 16. A roll holder device as defined in claim 15, wherein said one-way clutch includes:a ratchet wheel, which is secured to said each holder core, said ratchet wheel including at least one ratchet claw; and a tube member, which is provided with said friction pad member secured thereto, said tube member for containing said ratchet wheel, wherein said tube member has at least one tooth disposed inside, wherein said tube member rotates in said unwinding direction when said each holder core rotates in said unwinding direction by mesh of said tooth with said ratchet claw for exertion of said braking force to said each holder core, and wherein said tube member disengages said tooth from said ratchet claw when said each holder core rotates in said winding direction.
- 17. A roll holder device for loading of a supply magazine with a recording material roll in a rotatable manner, said recording material roll including a tubular spool shaft and continuous recording material wound about said tubular spool shaft in a roll form, said roll holder device comprising:first and second holder cores inserted in respective first and second ends of said tubular spool shaft; first and second stationary sections, supported on a holder frame member of said supply magazine stationarily and removably, for supporting respectively said first and second holder cores in a rotatable manner; an anti-dropping mechanism for pushing against a shaft inner surface of said tubular spool shaft and preventing said first and second holder cores from dropping from said tubular spool shaft, wherein first and second cutouts are formed in said holder frame member, for supporting respectively said first and second stationary sections in a rotatable manner; and at least one orientation regulator mechanism for preventing said first holder core from being set in said second cutout or said second holder core from being set in said first cutout, wherein said first and second stationary sections include respectively first and second bearing members, inserted in respectively said first and second cutouts, for supporting said first and second holder cores in a rotatable manner, to constitute said at least one orientation regulator mechanism, wherein said first and second cutouts have respectively a pair of edges extending with an inclination relative to a vertical direction; said at least one orientation regulator mechanism includes an inclined surface, formed on said first and second bearing members, inclined according to said pair of said edges, for blocking erroneous insertion of said first bearing member into said second cutout and of said second bearing member into said first cutout.
- 18. A roll holder device as defined in claim 17, further comprising first and second handle members, secured to said first and second bearing members in a pivotally movable manner, for coming substantially erect to said first and second bearing members upon being moved up, to push end faces of said recording material roll, to prevent looseness of said recording material roll.
- 19. A roll holder device for loading of a supply magazine with a recording material roll in a rotatable manner, said recording material roll including a tubular spool shaft and continuous recording material wound about said tubular spool shaft in a roll form, said roll holder device comprising:first and second holder cores inserted in respective first and second ends of said tubular spool shaft; first and second stationary sections, supported on a holder frame member of said supply magazine stationarily and removably, for supporting respectively said first and second holder cores in a rotatable manner; and a load changer mechanism for applying higher rotational load to said first and second holder cores during rotation of said first and second holder cores in said unwinding direction than during rotation of said first and second holder cores in said winding direction, wherein said load changer mechanism includes: a friction pad member for exerting braking force to each of said first and second holder cores; and a one-way clutch for connecting said each holder core to said friction pad member during rotation of said first and second holder cores in said unwinding direction, and for disconnecting said each holder core from said friction pad member during rotation of said first and second holder cores in said winding direction.
- 20. A roll holder device as defined in claim 19, wherein said one-way clutch includes:a ratchet wheel, which is secured to said each holder core, said ratchet wheel including at least one ratchet claw; a tube member including said friction pad member secured thereto, for containing said ratchet wheel, wherein said tube member has at least one tooth disposed inside, wherein said tube member rotates in said unwinding direction when said each holder core rotates in said unwinding direction by mesh of said tooth with said ratchet claw for exertion of said braking force to said each holder core, and wherein said tube member disengages said tooth from said ratchet claw when said each holder core rotates in said winding direction.
- 21. A roll holder device for loading of a supply magazine with a recording material roll in a rotatable manner, said recording material roll including a tubular spool shaft and continuous recording material wound about said tubular spool shaft in a roll form, said supply magazine having a holder frame member with first and second cutouts for supporting said roll holder device, said roll holder device comprising:first and second holder cores inserted in respective first and second ends of said tubular spool shaft; first and second stationary sections, fitted in said first and second cutouts stationarily and removably, for supporting respectively said first and second holder cores in a rotatable manner; and at least one orientation regulator mechanism for preventing said first holder core from being set in said second cutout or said second holder core from being set in said first cutout, wherein said first and second stationary sections include respectively first and second bearing members, inserted in respectively said first and second cutouts, for supporting said first and second holder cores in a rotatable manner, to constitute said at least one orientation regulator mechanism, wherein said first and second cutouts have respectively a pair of edges extending with an inclination relative to a vertical direction; wherein said at least one orientation regulator mechanism includes an inclined surface, formed on said first and second bearing members, inclined according to said pair of said edges, for blocking erroneous insertion of said first bearing member into said second cutout and of said second bearing member into said first cutout.
Priority Claims (4)
Number |
Date |
Country |
Kind |
11-364298 |
Dec 1999 |
JP |
|
11-367605 |
Dec 1999 |
JP |
|
2000-002200 |
Jan 2000 |
JP |
|
2000-002201 |
Jan 2000 |
JP |
|
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
3329367 |
Paradiso |
Jul 1967 |
A |
4671466 |
Jespersen et al. |
Jun 1987 |
A |
6315235 |
Breyer et al. |
Nov 2001 |
B1 |