This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application Nos. 2020-081390, filed on May 1, 2020 and 2021-043881, filed on Mar. 17, 2021, in the Japan Patent Office, the entire disclosure of each of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to a roll medium holding device and an image forming apparatus incorporating the roll medium holding device.
There is known a roll medium holding device that holds a roll medium. The roll medium is a continuous sheet medium (hereinafter referred to as a “medium”) that is wound in a roll. The roll medium holding device carries the medium out of the roll medium. There is also known an image forming apparatus that includes the roll medium holding device and a medium winding device. The image forming apparatus forms an image on the medium conveyed from the roll medium. The medium winding device is disposed opposite the roll medium holding device. The roll medium is formed by winding the medium around a core material which is a hollow cylinder.
Embodiments of the present disclosure describe an improved roll medium holding device that rotatably holds a roll medium. The roll medium holding device includes a medium positioning portion including an inclined surface that contacts an end of the roll medium and a medium holder that is swingable around an axis parallel to a rotation axis of the roll medium and movable in a radial direction of the roll medium. The medium holder presses an inner circumferential surface of the roll medium in a direction from the rotation axis of the roll medium toward the inner circumferential surface of the roll medium.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. In addition, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
Hereinafter, embodiments of the present disclosure are described with reference to the drawings. Descriptions are given of an inkjet printer 100 as an embodiment of an image forming apparatus including a roll medium holding device according to the present disclosure with reference to
As illustrated in
The image forming unit 104 includes a carriage 5, a guide rod 1, and the guide stay 2. The guide rod 1 and the guide stay 2 are hung between both side plates of the apparatus body 101 as a guide and movably support the carriage 5 in the direction indicated by arrow A in
Multiple recording heads 6a to 6d (see
The recording head 6a is disposed one head (length of nozzle array) away from the recording heads 6b to 6d in the sub-scanning direction indicated by arrow B. The sub-scanning direction is perpendicular to the main scanning direction. The recording head 6 includes a nozzle array including a plurality of nozzles arranged in the sub-scanning direction perpendicular to the main scanning direction, and discharges liquid downward from the nozzles.
Each of the recording heads 6a to 6d has two nozzle arrays. Each of the recording heads 6a and 6b discharges droplets of black from the two nozzle arrays. That is, the droplets of the same color are discharged from both the two nozzle arrays. The recording head 6c discharges droplets of cyan (C) from one nozzle array, and the other nozzle array is unused. The recording head 6d discharges droplets of magenta (M) from one nozzle array and discharges droplets of yellow (Y) from the other nozzle array.
As a result, the inkjet printer 100 can form a monochrome image corresponding to the width of two recording heads 6 by one scan in the main scanning direction with the recording heads 6a and 6b, and can form a color image with the recording heads 6b to 6d, for example. Note that the configuration of the recording heads 6 is not limited as described above, and a plurality of recording heads may all be arranged in the main scanning direction.
An encoder sheet 12 is disposed along the direction of movement of the carriage 5, and an encoder sensor 13 to read the encoder sheet 12 is mounted on the carriage 5. The encoder sheet 12 and the encoder sensor 13 construct a linear encoder 14. The position and speed of the carriage 5 are detected from the output of the linear encoder 14.
A conveyor 21 (see
As illustrated in
The rolled sheet 112 as a roll medium loaded in the sheet feeding device 102 is obtained by winding the sheet 120, which corresponds to the continuous sheet medium, around a hollow shaft 114 such as a paper tube serving as a core material. In the rolled sheet 112 according to the present embodiment, the end of the sheet 120 may be secured to the hollow shaft 114 by adhesion such as gluing, or may not be secured to the hollow shaft 114. Such a rolled sheet 112 can be loaded in the sheet feeding device 102.
As illustrated in
With such a configuration, the inkjet printer 100 reciprocally moves the carriage 5 in the main scanning direction and intermittently conveys the sheet 120 fed from the sheet feeding device 102 by the conveyor 21 during image formation. Then, the inkjet printer 100 drives the recording heads 6 in accordance with image data (print data) to discharge droplets, thereby forming a desired image on the sheet 120. The sheet 120 on which the image is formed is guided by the sheet ejection guide 131 and wound around the hollow shaft 115 in the winding device 103. The sheet 120 is conveyed on the conveyance roller 23 while tension is applied from each of the sheet feeding device 102 and the winding device 103. Each tension affects the conveyance accuracy.
Next, a description is given of a roll holding device 200 as an embodiment of a roll medium holding device according to the present disclosure.
As illustrated in
The core holding mechanism 210 is fitted into the hollow shaft (hollow shaft 114 or 115) of the rolled sheet 112 and holds the rolled sheet 112 at a predetermined position. The core holding mechanism 210 is described in more detail later. The slider 220 is a movement guide that enables the core holding mechanism 210 to move in a width direction W of the rolled sheet 112 in
Although the guide rail 240 movably holds the roll holding device 200 in the width direction W with the slider 220, the lock lever 230 is a movement restrictor that restricts the roll holding device 200 from moving in the width direction W. When the lock lever 230 is operated, the slider 220 transitions from a state in which the slider 220 is not pressed against the inner wall of the guide groove 241 to a state in which the slider 220 is pressed against the inner wall of the guide groove 241. The frictional force applied by the operation of the lock lever 230 restricts the roll holding device 200 from moving. When the lock lever 230 is operated in reverse, the slider 220 transitions from the state in which the slider 220 is pressed against the inner wall of the guide groove 241 to the state in which the slider 220 is not pressed against the inner wall of the guide groove 241. By this operation of the lock lever 230, the frictional force is not applied, and the roll holding device 200 can be moved.
That is, by operating the lock lever 230, the roll holding devices 200 can transition between a state in which the movement of the rolled sheet 112 in the width direction W is restricted (locked state) and a state in which the movement is not restricted (unlocked state). The lock lever 230 is disposed on the side face opposite the side face on which the core holding mechanism 210 is disposed. That is, the lock lever 230 is disposed on the side opposite the side on which the rolled sheet 112 is held to facilitate a user operating the lock lever 230.
As illustrated in
As illustrated in
When the rolled sheet 112 is secured by the pair of roll holding devices 200 included in the sheet feeding device 102, one of the pair of roll holding devices 200 holds one end of the hollow shaft 114 that is the hollow portion of the rolled sheet 112. Then, the other of the pair of roll holding devices 200 is moved toward the other end of the hollow shaft 114 to hold the rolled sheet 112, and the lock lever 230 is operated to lock the roll holding device 200, thereby securing the position of the rolled sheet 112 in the width direction W. At this time, the roll holding devices 200 can be moved and locked so as to secure a center of core (rotation axis) of the rolled sheet 112. Therefore, with such a simple operation, the center of core of the rolled sheet 112 can be secured and held at the predetermined position.
Next, a description is given of a more detailed structure of the core holding mechanism 210 that secures and holds the center of core of the rolled sheet 112.
The medium insertion portion 211 is a cylindrical portion having a diameter that can be inserted and fitted into the hollow shaft 114 (or the hollow shaft 115) serving as the core material of the rolled sheet 112, and temporarily holds the end of the rolled sheet 112 immediately after insertion. A plurality of medium holders 216 are disposed on the outer circumferential surface of the medium insertion portion 211.
The medium positioning portion 212 has an inclined surface 214 that contacts the end of the rolled sheet 112. The inclined surface 214 has an inclined annular shape whose diameter increases from the medium insertion portion 211 toward the holding rotation portion 213. The roll holding devices 200 are locked on the guide rail 240 in a state in which the end of the rolled sheet 112 is in contact with the inclined surface 214. As a result, the center of core of the rolled sheet 112 is secured at the predetermined position. Since the inclined surface 214 is inclined, even if the inner diameter of the core material of the rolled sheet 112 varies, the core holding mechanism 210 can hold the rolled sheet 112 at a position with the minimized deviation from the predetermined position (i.e., the desirable position of the center of core of the rolled sheet 112).
The holding rotation portion 213 is disposed on the one side face of the roll holding device 200 and rotatably held by a core central shaft 215 extending in the width direction W of the rolled sheet 112. That is, the holding rotation portion 213 rotates around a rotation axis of the core central shaft 215, and the core holding mechanism 210 rotatably hold the rolled sheet 112 with the inclined surface 214 and the medium insertion portion 211. As a result, the rotation axis of the rolled sheet 112 can be positioned with high accuracy.
Next, a first embodiment of the medium holder 216 is described with reference to
The contact part 2161 is paired with a spring fixing plate 2164 disposed opposite the contact part 2161 across the holder support shaft 2163. As illustrated in
With the medium holder 216 according to the present embodiment described above, when the medium insertion portion 211 is inserted into the rolled sheet 112 as illustrated in
Next, a second embodiment of the medium holder 216 is described with reference to
As illustrated in
That is, in the roll holding device 200 including the medium holder 216 according to the present embodiment, when the rolled sheet 112 is fitted on the core holding mechanism 210, the contact part 2161 can be moved to a position where the contact part 2161 does not contact the inner circumferential surface of the rolled sheet 112 by the operation of the cam 2167. After the rolled sheet 112 is fitted on the core holding mechanism 210, the contact part 2161 is moved to a position where the contact part 2161 contacts the inner circumferential surface of the rolled sheet 112. Therefore, an operation force to fit the rolled sheet 112 on the core holding mechanism 210 can be reduced.
According to the above-described embodiments, the roll holding device 200 includes the tapered portion (inclined surface 214) to position the rolled sheet 112 (roll medium). The tapered portion is provided separately from the medium insertion portion 211. The medium insertion portion 211 serves as a lock mechanism that locks the rotation of the rolled sheet 112 to inhibit the roll medium from moving in the rotation direction of the rolled sheet 112. The lock mechanism includes the medium holder 216 which is swingable around the axis parallel to the rotation axis of the rolled sheet 112 and movable in the radial direction of the rolled sheet 112. Further, the medium holder 216 is pressed toward the inner circumferential surface of the rolled sheet 112 by the elastic part. With these configurations, the roll holding device 200 can improve the positional accuracy of the rolled sheet 112 and enhance the holding force of the rolled sheet 112 in the rotation direction.
As described above, according to the present disclosure, the roll medium holding device can accurately position and hold the roll medium at the predetermined position.
The present disclosure is not limited to specific embodiments described above, and numerous additional modifications and variations are possible in light of the teachings within the technical scope of the appended claims. It is therefore to be understood that, the disclosure of the present specification may be practiced otherwise by those skilled in the art than as specifically described herein, and such, modifications, alternatives are within the technical scope of the appended claims. Such embodiments and variations thereof are included in the scope and gist of the embodiments of the present disclosure and are included in the embodiments described in claims and the equivalent scope thereof.
Number | Date | Country | Kind |
---|---|---|---|
JP2020-081390 | May 2020 | JP | national |
JP2021-043881 | Mar 2021 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
3018977 | Skallquist | Jan 1962 | A |
3097808 | Williams | Jul 1963 | A |
4149682 | Gustafson | Apr 1979 | A |
20040214699 | Kim | Oct 2004 | A1 |
20120273602 | Sperry et al. | Nov 2012 | A1 |
20160130110 | Honda | May 2016 | A1 |
20170217719 | Honda | Aug 2017 | A1 |
20180257902 | Honda | Sep 2018 | A1 |
20190283472 | Honda | Sep 2019 | A1 |
20190284007 | Honda | Sep 2019 | A1 |
Number | Date | Country |
---|---|---|
202805955 | Mar 2013 | CN |
202826758 | Mar 2013 | CN |
110356128 | Oct 2019 | CN |
20 2015 009 188 | Nov 2016 | DE |
2 845 830 | Mar 2015 | EP |
2003-266845 | Sep 2003 | JP |
2007-290865 | Nov 2007 | JP |
2016-102029 | Jun 2016 | JP |
Entry |
---|
Extended European Search Report dated Sep. 14, 2021 in European Patent Application No. 21170117.2, 7 pages. |
Office Action dated May 9, 2022 in Chinese Patent Application No. 202110423174.9, 7 pages. |
Number | Date | Country | |
---|---|---|---|
20210339545 A1 | Nov 2021 | US |