The invention relates mainly to an inkjet printer and to roll paper for printing that is supplied for printing by an inkjet printer having a suction platen.
One example of this type of roll paper for printing is label paper, which has a set of labels with an adhesive backing affixed at a uniform interval to a separable liner (backing) as described in PTL 1.
The set of labels has a perforation formed in the liner between adjacent labels, and after printing labels, the individual labels can be separated at the perforation. Various types of perforations may be used, such as a continuous perforation and various combinations of cuts and dashes of different lengths, and the type of perforation is related to the type of label material (plain paper, thermal paper). The type of material used for the labels can therefore be known by observing the perforation after tearing off a label. Label paper of this type is commonly provided with the label paper wound into rolls for use in thermal printers.
[PTL 1] JP-A-2012-118187
With rolled label paper such as described above, the bending resistance in the area of a straight perforation is significantly lower than the bending resistance in the label part. As a result, when the label paper is rewound after printing for storage or shipping, for example, the label paper bends easily at the perforation and becomes very difficult to handle.
When printing such label paper with an inkjet printer having a suction platen, for example, the roll paper delivered from the paper roll may bend at the perforation and holding the label paper flat on the suction platen may not be possible. When little label paper remains on the roll, the label paper becomes tightly curled between one perforation and the next perforation in resistance to the suction force of the platen, and labels may curl and lift away from the platen. A desirable paper gap can therefore not be maintained, print quality deteriorates, and the part of the label paper that lifts away from the platen may interfere with the printhead.
An objective of the present invention is to provide an inkjet printer and roll paper for printing that can maintain high bending resistance at the perforation without impairing the ease of tearing the perforation.
Roll paper for printing according to the invention has a plurality of perforations formed across the width at a specific interval lengthwise, and each perforation has either a sawtooth shape or a wave shape.
Because the perforations running widthwise to the paper have a sawtooth or wave shaped pattern, the cut portions of the cuts and uncut parts forming the perforation are distributed without being aligned in the lengthwise direction. More specifically, the cuts are distributed throughout the entire formation area of the sawtooth or wave shaped perforations. As a result, high bending resistance can be maintained where the perforations are formed. The paper therefore does not bend at the perforation when the paper is unwound from the roll. However, because the cuts in the perforations form a continuous sawtooth or wave shaped pattern, the ease of tearing the perforation is not impaired.
Preferably, the roll paper for printing has a liner and a plurality of labels affixed by adhesive at an even interval along the length of the liner, and the perforations are formed in the liner between two adjacent labels.
With two-part label paper (roll paper) having plural labels adhesively affixed to a liner, the bending resistance in the areas where perforations are formed between labels is low, and the paper easily bends sharply at the perforation when the paper is unrolled.
Because this aspect of the invention can maintain high bending resistance in the area of the perforations (where the perforation is formed), the paper can be effectively prevented from bending sharply at the perforation when unwound from the roll.
Preferably, the ratio between the wave height W across the width and the peak-to-peak distance along the length of the perforation pattern is 1:1 to 1:5.
Thus comprised, high bending resistance can be maintained at the perforations without impairing the ease of tearing the paper at the perforations.
Further preferably, the ratio between the length of the cut portion and the length of the uncut portion in the perforation pattern is approximately 1:1.
The ratio between the length of the cut portion and the length of the uncut portion is approximately 2:1 in most common perforation patterns. By making this ratio 1:1, higher bending resistance can be maintained.
Further preferably, the widthwise ends of the perforations continue straight along the width.
Because the part where the perforation starts to tear is straight, the ease of tearing the perforation can be desirably maintained.
Further preferably, the roll paper preferably receives suction force (a force of attraction) from a platen opposite the printhead when printing in an inkjet recording device.
Thus comprised, because bending at the perforation is suppressed, roll paper for printing that enables maintaining a desirable paper gap and is suitable for printing using an inkjet recording device can be provided.
An inkjet recording device according to the invention prints on specialized roll paper that is the roll paper described above, and common roll paper having straight perforations formed across the width, selectively loaded as the recording medium, and includes: a printhead that selectively ejects ink and prints on the specialized roll paper and the common roll paper; a suction platen that is disposed opposite the printhead and applies suction force to the conveyed specialized roll paper and common roll paper; a suction fan that communicates with the suction platen; and a control unit that controls driving the suction fan based on a control table setting a different suction force for the specialized roll paper and the common roll paper.
Thus comprised, the suction force of the suction platen can be changed through the suction fan based on whether the loaded recording medium is specialized roll paper or common roll paper. As a result, the appropriate suction force can be applied to specialized roll paper and common roll paper, which have different bending resistance at the perforations. More specifically, a low suction force may be applied to specialized roll paper, and a stronger suction force may be applied to common roll paper. As a result, high print quality can be maintained with both specialized roll paper and common roll paper while reducing power consumption and reducing noise.
Further preferably, the inkjet recording device according to the invention has a reading unit that reads the type of specialized roll paper and common roll paper, information about the thickness or material of the specialized roll paper and the common roll paper is included for each type, and the control unit controls driving the suction fan according to the thickness or material information. Thus comprised, appropriate suction force can be applied based on the information about the thickness or material of the loaded recording medium.
Two-part label paper as an example of roll paper for printing according to the invention, and an inkjet printer that uses the label paper, are described below with reference to the accompanying figures. This inkjet printer prints primarily to roll paper (recording media), and has a suction platen that applies suction to the conveyed roll paper to maintain a desirable paper gap when printing. The roll paper that is used may be two-part label paper with a specialized perforation (referred to below as “specialized roll paper”) according to the invention, two-part label paper with a conventional perforation (referred to below as “common label paper”), or plain roll paper without perforations.
The specialized roll paper is described below with comparison to common roll paper while also describing an inkjet printer that prints to specialized roll paper and common roll paper.
As shown in
The specialized roll paper 10A shown in
The specialized roll paper 10A shown in
Because the perforation 15A, 15B has a sawtooth shape in the specialized roll paper 10A, 10B according to the first embodiment of the invention, the cuts CC in the perforations 15A, 15B are distributed without aligning in the lengthwise direction of the specialized roll paper 10A, 10B. More specifically, the cuts CC are distributed throughout the formation area (space 14) of the sawtooth shaped perforations 15A, 15B. As a result, high bending resistance can be maintained in the formation area of the perforations 15A, 15B without reducing the ease of tearing the perforations 15A, 15B. Therefore, excessive uplift from the suction platen 56 can be desirably prevented as described in detail below without the label paper bending at the perforations 15A, 15B (see
Referring next to
The specialized roll paper 20A shown in
The specialized roll paper 20A shown in
Because the perforation 25A, 25B has a wave shape in the specialized roll paper 20A, 20B according to the second embodiment of the invention, the cuts CC in the perforations 25A, 25B are distributed without being aligned in the lengthwise direction of the specialized roll paper 20A, 20B. More specifically, the cuts CC are distributed throughout the entire formation area (space 24) of the wave-shaped perforations 25A, 25B. As a result, high bending resistance can be maintained in the formation area of the perforations 25A, 25B without reducing the ease of tearing the perforations 25A, 25B. Therefore, excessive separation from the suction platen 56 can be desirably prevented as described in detail below without the label paper bending at the perforations 25A, 25B (see
Common roll paper 30 similar to the specialized roll paper 10A (10B), 20A (20B) described above is described next with reference to
The common roll paper 30 shown in
The common roll paper 30 shown in
As described below in detail, when common roll paper 30 is unwound from the roll, the common roll paper 30 bends at the perforation 35 (see
An inkjet recording device 50 according to the invention is described next with reference to
As shown in
Inside the inkjet printer 1 are the roll paper compartment 55 for storing roll paper P; a conveyance path 57 travelling up from the back of the roll paper compartment 55 and then continuing horizontally to the paper exit 53; a paper feed mechanism 58 that delivers and conveys the roll paper P through the conveyance path 57; a print mechanism 59 facing the horizontal portion of the conveyance path 57 from above; and a suction platen 56 disposed opposite the print mechanism 59 with the conveyance path 57 therebetween.
A cutter 61 that cuts the roll paper P is disposed facing the conveyance path 57 near the paper exit 53. The inkjet printer 1 also has an internal suction fan 62 at the back, and a suction duct 63 connecting the suction fan 62 and the suction platen 56 (see
The paper feed mechanism 58 includes a paper feed roller 65 located diagonally behind the roll paper compartment 55; a tension guide 66 disposed where the conveyance path 57 changes direction; a conveyance roller 67 located near the upstream side of the suction platen 56; and a discharge roller 68 located near the downstream side of the suction platen 56. The paper feed roller 65, conveyance roller 67, and discharge roller 68 are nipping roller pairs including a drive roller and a driven roller.
The tension guide 66 can pivot freely vertically and is urged upward, and applies constant tension to the roll paper P between the paper feed roller 65 and the conveyance roller 67 to enable smoothly supplying the wound roll paper P from the roll paper compartment 55. The discharge roller 68 is configured to turn slightly faster than the conveyance roller 67 (slip), and apply constant tension (impart tension) to the roll paper P conveyed over the suction platen 56.
The paper feed roller 65, conveyance roller 67, and discharge roller 68 rotate synchronously, and conveyance the roll paper P through the conveyance path 57. While described in detail below, the paper feed mechanism 58 intermittently feeds (line feeds) the roll paper P synchronized to the print mechanism 59. The paper feed mechanism 58 also conveys the roll paper P continuously in response to a manual user operation to thread the roll paper P through the conveyance path after loading the roll paper P.
The print mechanism 59 includes a printhead 71, which is an inkjet head, a carriage 72 that carries the printhead 71, a guide rail 73 that supports the carriage 72 to move freely horizontally, and a moving mechanism 74 that moves the carriage 72 horizontally along the guide rail 73. Four colors of ink, Y, M, C, B, are supplied from ink cartridges not shown to the printhead 71, which selectively ejects the four colors of ink to print in color.
While not shown in the figures, the moving mechanism 74 includes a timing belt mounted on a drive pulley and a driven pulley, and a carriage motor that moves the timing belt forward and reverse by the intervening drive pulley. The carriage 72 is attached to one part of the timing belt, and the printhead 71 mounted on the carriage 72 moves horizontally by driving the carriage motor forward or reverse.
More specifically, by moving the printhead 71 on outbound and return trips horizontally with the moving mechanism 74 while driving the printhead 71 to selectively eject the four colors of ink, the inkjet printer 1 prints (in the primary scanning direction) and advances the roll paper P in the line feed direction (secondary scanning direction) between the outbound and return trips by means of the paper feed mechanism 58. As a result, the roll paper P is printed in color. When color printing is completed and the print medium is further advanced a margin distance, conveyance of the roll paper P stops, the cutter 61 operates, and the printed portion of the roll paper P is cut off (discharged). When the roll paper P of this embodiment is roll paper P with a perforation 15A, 25A 30, the operating mode may be changed to not use the automatic cutter.
As shown in
The suction fan 62 operates synchronized to the power turning on, and produces a suction force through the suction platen 56 on the roll paper P conveyed by the paper feed mechanism 58. During the actual printing operation when the roll paper P is conveyed intermittently, the suction platen 56 holds the roll paper P when the roll paper P is stopped, and applies suction (a force of attraction) when the roll paper P is conveyed. As a result, the roll paper P is held flat on the suction platen 56, and a desirable paper gap is maintained between the roll paper P and the printhead 71.
As shown in
The suction area 81 is divided into plural individual suction areas 84 by a plurality of guide ribs 83. An intake port 85 is disposed appropriately to each of the individual suction areas 84. These intake ports 85 communicate with the suction chamber 82, and by driving the suction fan 62, the roll paper P is suctioned by the individual suction area 84 units. When the roll paper P is conveyed centered on the platen, narrow roll paper P is held mainly by the plural individual suction areas 84 in the middle, and wide roll paper P is held by plural individual suction areas 84 across the entire platen.
The behavior of the specialized roll paper 10A, 20A and common roll paper 30 as examples of roll paper P when unrolled and free is described with reference to
The common roll paper 30 shown in
The specialized roll paper 10A shown in
The specialized roll paper 20A shown in
Note that while not shown in the figure, the uplift of the same type of roll paper P (label paper) without perforations was 3.0 mm when unrolled. This demonstrates the extremely low drop in bending resistance caused by the perforations 15A, 25A in the specialized roll paper 10A, 20A.
As shown in the figure, the uplift in common roll paper 30 with the normal perforation N was slightly greater than 1.2 mm, and the uplift was 0.9 mm in common roll paper 30 with a normal micro-perforation NM having short cuts CC. The paper uplift is preferably 0.6 mm or less in the inkjet recording device 50 according to this embodiment to maintain desirable print quality. Print quality can therefore not be assured when using common roll paper 30.
The uplift in specialized roll paper 10A with a zigzag perforation G was slightly less than 0.6 mm, and the uplift in specialized roll paper 10A with a zigzag micro-perforation GM was also slightly less than 0.6 mm.
The uplift in specialized roll paper 20A with a round perforation R was also slightly less than 0.6 mm, and the uplift in specialized roll paper 20A with a round micro-perforation RM having short cuts CC was slightly less than 0.4 mm.
Comparing specialized roll paper 10A and the specialized roll paper 20A confirmed that forming extremely few cuts CC crosswise and making the cuts CC short in the perforations 15A, 25A affects the paper uplift (bending resistance). In both examples, however, the uplift was 0.6 mm or less, and print quality can be assured.
As described above, using specialized roll paper 10A, 20A with a sawtooth or wave-shaped perforation 15A, 25A can suppress paper uplift and can maintain good print quality.
Paper uplift can obviously also be suppressed (to 0.6 mm or less) and good print quality can be maintained using common roll paper 30 with a straight perforation 35 by increasing the suction force.
As shown in the figure, the suction fan 62 is connected to a control unit 91, the control unit 91 is connected to an input unit 92, and the control unit 91 controls (inverter control) the speed of the suction fan 62 based on information input from the input unit 92. The input unit 92 has a reading unit 93 that reads RFID tags, barcodes, 2D symbols, and black index marks on the loaded roll paper P, and outputs the type of roll paper P that is read to the control unit 91. The control unit 91 has a control table 94 that defines the relationship between the type of roll paper P and the speed of the suction fan 62, and controls the speed (rotational speed) of the suction fan 62 based on the type of roll paper P.
For example, the speed of the suction fan 62 is set to 5000 rpm if the roll paper P is specialized roll paper 10A, 20A, and the speed of the suction fan 62 is set to 6000 rpm if the roll paper P is common roll paper 30. By thus controlling the suction force of the suction platen 56 through the suction fan 62, both specialized roll paper 10A, 20A and common roll paper 30 can be appropriately held to the platen. As a result, stable print quality can be maintained. Note that the type of roll paper P may be input manually to the input unit 92, or an input unit may be disposed to a computer to which the inkjet recording device 50 connects and input therefrom. To control the suction fan 62 appropriately, the control table 94 also preferably includes other types of roll paper P.
Parameters such as the thickness and the material of the roll paper P may also be included for each type of roll paper P, and the speed (rotational speed) of the suction fan 62 controlled based also on these additional parameters.
Note that the above embodiments describe examples having a suction platen, but the invention can also be applied to devices that hold roll paper to the platen by disposing an electrostatic attraction mechanism to the platen.
Number | Date | Country | Kind |
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2013-068265 | Mar 2013 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2014/001701 | 3/25/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2014/156122 | 10/2/2014 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
20070146457 | Kito | Jun 2007 | A1 |
20090244246 | Nakamaki | Oct 2009 | A1 |
Number | Date | Country |
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2007-152785 | Jun 2007 | JP |
2007-248492 | Sep 2007 | JP |
3140463 | Mar 2008 | JP |
2012-118187 | Jun 2012 | JP |
Number | Date | Country | |
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20160046139 A1 | Feb 2016 | US |