The present invention relates to a roll supporting device.
A roll supporting device is known that supports a rolled medium serving as a long medium wrapped into a roll, such as rolled paper. The roll supporting device is used to supply long paper pulled out from rolled paper to a printing device. This type of roll supporting device has a center supporting structure that supports the center of rolled paper or an outer circumference supporting structure that supports the outer circumference of rolled paper.
The aforementioned roll supporting device 105 has play between both sides in the direction along the central axis O of the rolled paper 103, that is, the width direction of the rolled paper 103 and the side walls 112 and 113 to enable smooth rotation of the rolled paper 103, and the rolled paper 103 is supported movably by this play in the width direction. Thus, with the roll supporting device 105, when the long paper 103a is pulled out from the rolled paper 103, the entire rolled paper 103 tends to sway and deviate in the width direction of the long paper 103a as illustrated in
Sway of the entire rolled paper 103 or the like may cause the long paper 103a wrapped into a roll to protrude from an end surface of the rolled paper 103, forming a bamboo shoot shape, which may stop rotation of the rolled paper 103. In addition, deviation of the long paper 103a may cause the long paper 103a wrapped into a roll to slacken as illustrated in
Moreover, the long paper 103a of the rolled paper 103 is wrapped in an outside wrapping type, in which the printing surface is on the outer circumferential side of the long paper 103a wrapped into a roll, or in an inside wrapping type, in which the printing surface is on the inner circumferential side of the long paper 103a wrapped into a roll. When the rolled paper 103 used is of the outside wrapping type, the long paper 103a is pulled out from the outer circumference at an upper portion of the rolled paper 103. On the other hand, when the rolled paper 103 used is of the inside wrapping type, the long paper 103a is pulled out from the outer circumference at a lower portion of the rolled paper 103, and the rolled paper 103 rotates in a direction opposite to the rotating direction of the rolled paper 103 of the outside wrapping type to pull out the long paper 103a. In this way, the entire rolled paper 103 sways differently depending on the difference in the rotating direction of the rolled paper 103 in pulling out the long paper 103a from the rolled paper 103, and it is difficult to stably pull out the long paper 103a from the rolled paper 103.
According to an aspect of the embodiments, a roll supporting device includes: a pair of supporting rollers, which support an outer circumferential surface of a rolled medium that includes a wrapped long medium, and which are provided so as to rotate together with the rolled medium; a side wall which includes a reference surface that comes into contact with one end surface of the rolled medium in an axial direction along a central axis of the rolled medium; and a pair of restricting members which press another end surface of the rolled medium in the axial direction toward the reference surface, wherein the pair of supporting rollers are disposed on both sides of the central axis of the rolled medium when viewed in the axial direction of the rolled medium, and the pair of restricting members are disposed outside a space between the pair of supporting rollers in a circumferential direction of the rolled medium, and are respectively adjacent to the pair of supporting rollers, and are provided so as to be movable independently from each other.
The object and advantages of the invention will be realized and attained by means of the elements and combinations particularly pointed out in the claims.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are not restrictive of the invention.
Embodiments of a roll supporting device disclosed in this application, will be described in detail below with reference to the drawings. Note that the roll supporting device disclosed in this application, is not limited to the following embodiments.
(Configuration of Printer)
In
Note that the present embodiment uses the rolled paper 3, which is the long paper 3a wrapped around the core 3b, as a rolled medium; however, the rolled medium is not limited to the rolled paper 3. For example, label paper, in which labels are placed on released paper, or rolled paper, in which radio frequency identifier (RFID) tags are embedded, may be used as the rolled medium. Furthermore, the rolled medium is not limited to having a core, around which a medium is wrapped, and a rolled medium having no core, may be used.
(Configuration of Roll Supporting Device)
The roll supporting device 5 further includes a side wall 12, which includes a reference surface 12a that comes into contact with one end surface 4a of the rolled paper 3 in the axial direction along the central axis O of the rolled paper 3 (Y direction), a side wall 13, which is disposed facing the side wall 12, and a pair of restricting members 15A and 15B, which press another end surface 4b of the rolled paper 3 in the width direction of the rolled paper 3 (Y direction) toward the reference surface 12a.
The pair of supporting rollers 11A and 11B are disposed on the base 10 at a predetermined interval therebetween in a direction of pulling out the long paper 3a from the rolled paper 3 (X direction), and are provided rotatably about axes parallel to the central axis O of the rolled paper 3. Thus, the supporting rollers 11A and 11B are provided so as to rotate together with the rolled paper 3 that rotates by pulling out the long paper 3a. The pair of supporting rollers 11A and 11B are disposed on both sides of the central axis O of the rolled paper 3 when viewed in the axial direction of the rolled paper 3 (Y direction). In other words, the pair of supporting rollers 11A and 11B are disposed on both sides across the core 3b of the rolled paper 3 in the direction of pulling out the long paper 3a from the rolled paper 3 (X direction).
The pair of supporting rollers 11A and 11B have the rotational load applied thereto by the compression springs 17, so that when the rolled paper 3 rotates through inertia by pulling out the long paper 3a from the rolled paper 3, rotation of the supporting rollers 11A and 11B is reduced. This reduces inertial rotation of the rolled paper 3, and the wrapped long paper 3a of the rolled paper 3 is thus prevented from loosening. Note that an electromagnetic brake, which is not illustrated, may be used instead of the compression springs 17.
Furthermore, as illustrated in
Note that the number of the supporting rollers 11A and 11B is not limited to one pair of supporting rollers 11A and 11B, and, for example, another supporting roller may be disposed in the vicinity of the pair of supporting rollers 11A and 11B in the circumferential direction of the rolled paper 3. Moreover, the supporting rollers 11A and 11B are each provided so as to support the rolled paper 3 over the width direction of the rolled paper 3 (Y direction); however, a plurality of supporting rollers that can rotate independently, may be aligned in the width direction of the rolled paper 3 (Y direction).
As illustrated in
As illustrated in
Thus, each of the restricting members 15A and 15B is provided so as to be movable via the shaft part 23 in the width direction of the rolled paper 3 placed in the placing space 21 (Y direction), and is urged by the torsion coil spring 24 in a direction of pressing the end surface 4b of the rolled paper 3. This enables the reference surface 12a and the pair of restricting members 15A and 15B to restrict the end surfaces 4a and 4b of the rolled paper 3, which is placed in the placing space 21 in the width direction of the long paper 3a (Y direction). This reduces sway of the entire rolled paper 3 and slack of the wrapped long paper 3a of the rolled paper 3 in pulling out the long paper 3a from the rolled paper 3.
Furthermore, the pair of restricting members 15A and 15B are provided so as to be movable independently from each other, so that even if sway of the rolled paper 3 moves one of the restricting members 15A and 15B, the other of the restricting members 15A and 15B can maintain a restricted state of the end surface 4b of the rolled paper 3. This can properly restrict the rolled paper 3 in the width direction (Y direction).
Furthermore, as illustrated in
Furthermore, as illustrated in
The base 10 of the roll supporting device 5 is further provided with a connector 30 that is disposed below the paper feeding port 29, and that is connected to the printing device 6. Furthermore, a recessed portion 31, where the core 3b enters when the long paper 3a is pulled out from the rolled paper 3 until the end, is formed between the supporting roller 11A and the supporting roller 11B below the placing space 21 of the base 10.
(Effects of Restricting Members in Accordance with Variation in Outer Diameter of Rolled Paper)
Effects of the pair of restricting members 15A and 15B in the roll supporting device 5 that has the above configuration, will be described. As illustrated in
Similar to the restricting member 15A, when the rolled paper 3 has its maximum outer diameter at the start of using the rolled paper 3, the restricting area 15B1, which is disposed at an upper portion of the restricting member 15B, comes into contact with a portion extending from the outer circumference of the end surface 4b of the rolled paper 3 to the inner circumference of the core 3b, thereby restricting movement of the rolled paper 3 in the width direction (Y direction). When the rolled paper 3 has its minimum outer diameter at the time of running out of the rolled paper 3, the restricting area 15B2, which is disposed at a lower portion of the restricting member 15B, comes into contact with a portion extending from the outer circumference of the end surface 4b of the rolled paper 3 to the inner circumference of the core 3b, thereby restricting movement of the rolled paper 3 in the width direction (Y direction).
Thus, each of the restricting members 15A and 15B comes into contact with the entire area in the radial direction of the rolled paper 3 descending as its outer diameter decreases during a period of use from the start of using the rolled paper 3 until when the long paper 3a runs out, irrespective of variation in the outer diameter of the rolled paper 3. This enables a shape that maintains the restricted state of the rolled paper 3 in the width direction (Y direction) during the period of use of the rolled paper 3.
(Effects of Restricting Members in Accordance with Difference in Rotating Direction of Rolled Paper)
When the rolled paper 3 used is of an outside wrapping type, in which the printing surface is on the outer circumferential side of the long paper 3a wrapped into a roll, as illustrated in
This may cause the rolled paper 3 to be unsteady at and in the vicinity of a portion P1 upstream of the supporting roller 11A in the rotating direction of the rolled paper 3 (R1 direction), and the outer circumference of the rolled paper 3 may float up and be separated from the supporting roller 11A. This may cause the long paper 3a wrapped into a roll to slacken at the portion P1 (see
In the present embodiment, even if the aforementioned behavior causes the rolled paper 3 to sway, the restricting member 15A, which is disposed adjacent to and upstream of the supporting roller 11A in the rotating direction of the rolled paper 3 (R1 direction), restricts the end surface 4b of the rolled paper 3 at the portion P1, thereby restricting movement of the rolled paper 3 in the width direction of the rolled paper 3 (Y direction) between the restricting member 15A and the reference surface 12a. In this way, the rolled paper 3 is restricted by the restricting member 15A and the reference surface 12a in the vicinity of the upstream side of the supporting roller 11A in the rotating direction (R1 direction), and unsteadiness (sway) of the rolled paper 3 is thus reduced, stabilizing the orientation of the rolled paper 3 and reducing slack of the long paper 3a wrapped into a roll at the portion P1. This enhances stability of rotating operation of the rolled paper 3 in the R1 direction. Furthermore, when the rolled paper 3 rotates in the R1 direction, the rolled paper 3 is pressed against the reference surface 12a on the supporting roller 11A side in the X direction (a portion, in the vicinity of the supporting roller 11A, of the reference surface 12a) because the tapered surface 19 of the supporting roller 11A has a greater outer diameter on the end surface 4b side and the peripheral speed is higher by the difference. As a result, the supporting roller 11A, which includes the tapered surface 19, serves to assist the restriction by the restricting member 15A, thereby further enhancing stability of rotating operation of the rolled paper 3 in the R1 direction.
When the rolled paper 3 used is of an inside wrapping type, in which the printing surface is on the inner circumferential side of the long paper 103a wrapped into a roll, as illustrated in
This may cause the rolled paper 3 to be unsteady at and in the vicinity of a portion P2 upstream of the supporting roller 11B in the rotating direction of the rolled paper 3 (R2 direction), and the outer circumference of the rolled paper 3 may float up and be separated from the supporting roller 11B. This may cause the long paper 3a wrapped into a roll to slacken at the portion P2, and the slack long paper 3a may be squeezed between the supporting roller 11B, which is located in the vicinity of the downstream side in the rotating direction of the rolled paper 3 (R2 direction), and the entire rolled paper 3. This may result in deformation or jamming of the long paper 3a, and may prevent the rolled paper 3 from rotating in the R2 direction, or may stop rotation of the rolled paper 3.
In the present embodiment, even if the aforementioned behavior causes the rolled paper 3 to sway, the restricting member 15B, which is disposed adjacent to and upstream of the supporting roller 11B in the rotating direction of the rolled paper 3 (R2 direction), restricts the end surface 4b of the rolled paper 3 at the portion P2. Thus, movement of the rolled paper 3 in the width direction of the rolled paper 3 (Y direction), is restricted between the restricting member 15B and the reference surface 12a. In this way, the rolled paper 3 is restricted by the restricting member 15B and the reference surface 12a in the vicinity of the upstream side of the supporting roller 11B in the rotating direction (R2 direction), and unsteadiness (sway) of the rolled paper 3 is thus reduced, stabilizing the orientation of the rolled paper 3 and reducing slack of the long paper 3a wrapped into a roll at the portion P2. This enhances stability of rotating operation of the rolled paper 3 in the R2 direction. Furthermore, when the rolled paper 3 rotates in the R2 direction, the rolled paper 3 is pressed against the reference surface 12a on the supporting roller 11B side in the X direction (a portion, in the vicinity of the supporting roller 11B, of the reference surface 12a) because the tapered surface 19 of the supporting roller 11B has a greater outer diameter on the end surface 4b side and the peripheral speed of the supporting roller 11B is higher by the difference. As a result, the supporting roller 11B, which includes the tapered surface 19, serves to assist the restriction by the restricting member 15B, thereby further enhancing stability of rotating operation of the rolled paper 3 in the R2 direction.
Thus, irrespective of difference in the rotating direction of the rolled paper 3 and difference in the behavior of the rotating rolled paper 3, the restricting member 15A (15B), which is located upstream in the rotating direction (R1 or R2 direction) of the rolled paper 3 among the pair of restricting members 15A and 15B, effectively reduces unsteadiness of the rolled paper 3, resulting in more reliable operation of pulling out the long paper 3a from the rolled paper 3.
(Advantageous Effects of Embodiment)
As described above, the roll supporting device 5 of the embodiment includes the pair of supporting rollers 11A and 11B, which support the outer circumferential surface of the rolled paper 3, the side wall 12, which includes the reference surface 12a that comes into contact with the end surface 4a of the rolled paper 3, and the pair of restricting members 15A and 15B, which press the end surface 4b of the rolled paper 3 toward the reference surface 12a. The pair of restricting members 15A and 15B are disposed outside the space between the pair of supporting rollers 11A and 11B in the circumferential direction of the rolled paper 3, and are respectively adjacent to the supporting rollers 11A and 11B, and are provided so as to be movable independently from each other. This reduces sway of the entire rolled paper 3 and deviation of the long paper 3a in the width direction (Y direction) due to rotation of the rolled paper 3 and slack of the wrapped long paper 3a of the rolled paper 3 in pulling out the long paper 3a from the rolled paper 3. Thus, the roll supporting device 5 achieves more reliable operation of pulling out the long paper 3a from the rolled paper 3. As a result, the long paper 3a can be stably supplied from the roll supporting device 5 to the printing device 6, and printing on the long paper 3a done by the printing device 6, is prevented from being out of position, resulting in improvement in print quality.
Moreover, in the roll supporting device 5, in either case where the rolled paper 3 used is of the so-called outside wrapping type or inside wrapping type, the restricting member 15A (15B), which is located upstream in the rotating direction of the rolled paper 3 among the pair of restricting members 15A and 15B, effectively reduces unsteadiness of the rolled paper 3, resulting in more reliable operation of pulling out the long paper 3a from the rolled paper 3. Furthermore, even when the strength of circumferential tension of the wrapped rolled paper 3 differs depending on the type of rolled paper 3, the pair of restricting members 15A and 15B reduce unsteadiness of the rolled paper 3, resulting in more reliable operation of pulling out the long paper 3a from the rolled paper 3.
Furthermore, the pair of restricting members 15A and 15B of the roll supporting device 5 of the embodiment include the restricting areas 15A1, 15A2, 15B1, and 15B2, which come into contact with the end surface 4b over the portion extending from the outer circumference in the radial direction of the rolled paper 3 to the inner circumference during the period, in which the long paper 3a is pulled out from the rolled paper 3 from the beginning until the end. Thus, irrespective of variation in the outer diameter of the rolled paper 3 and variation in the rotational speed of the rolled paper 3 with the varying outer diameter of the rolled paper 3, the restricting areas 15A1, 15A2, 15B1, and 15B2 come into contact with the entire area in the radial direction of the rolled paper 3 during the period of use of the rolled paper 3, which can maintain the restricted state of the rolled paper 3 in the width direction (Y direction).
The roll supporting device 5 of the embodiment further includes the compression springs 17, which apply a rotational load to the pair of supporting rollers 11A and 11B. This reduces rotation of the supporting rollers 11A and 11B when the rolled paper 3 rotates through inertia by pulling out the long paper 3a from the rolled paper 3, thereby reducing inertial rotation of the rolled paper 3. Thus, the wrapped long paper 3a of the rolled paper 3 can be prevented from loosening.
Furthermore, the pair of supporting rollers 11A and 11B of the roll supporting device 5 of the embodiment each include the tapered surface 19, which has an outer diameter decreasing from the end surface 4b side of the rolled paper 3 to the end surface 4a side. Thus, the tapered surfaces 19 move the rolled paper 3 toward the reference surface 12a, and the end surface 4a of the rolled paper 3 smoothly comes into contact with the reference surface 12a, which enhances stability of the restricted state of the rolled paper 3 in the width direction (Y direction).
Another embodiment will be described below with reference to the drawings. In the other embodiment, for the sake of convenience, the same constituents as those in the above-described embodiment are denoted by the same reference signs as those in the above-described embodiment, and their description is omitted. The other embodiment differs from the above-described embodiment in that the rotational load, which is applied to the pair of supporting rollers 11A and 11B, is varied with the varying outer diameter of the rolled paper 3.
Furthermore, a connection terminal (not illustrated) to be electrically connected to a connector (not illustrated) of the printing device 6, is provided on the connector 30 of the base 10, and the proximity sensor 37 and the brake control circuit 38 are connected to a control circuit 39 of the printing device 6 via the connection terminal. As the electromagnetic brake 36, a variable electromagnetic brake that can vary braking force serving as the rotational load in a stepwise or continuous manner, is used.
The proximity sensor 37 is disposed in the recessed portion 31 where the core 3b enters when the long paper 3a is pulled out from the rolled paper 3, and detects a distance to the outer circumferential surface (outer diameter) of the rolled paper 3, and sends a detection signal to the control circuit 39. The control circuit 39 calculates the outer diameter of the rolled paper 3 on the basis of the detection signal from the proximity sensor 37, and controls the brake control circuit 38 in accordance with the size of the outer diameter to vary the rotational load applied to the supporting rollers 11A and 11B by the electromagnetic brake 36. This enables a proper rotational load to be applied to the rolled paper 3 in accordance with variation in the outer diameter of the rolled paper 3. For example, when the rolled paper 3 placed has such a small outer diameter as to provide relatively stable behavior (or when the outer diameter of the rolled paper 3 is below a predetermined outer diameter), such control is exercised that the rotational load to the supporting rollers 11A and 11B is smaller, and when the rolled paper 3 placed has such a large outer diameter as to provide unstable behavior (or when the outer diameter of the rolled paper 3 is equal to or greater than the predetermined outer diameter), such control is exercised that the rotational load to the supporting rollers 11A and 11B is greater, thereby further enhancing stability of rotating operation of the rolled paper 3.
Note that roll supporting device 35 of the other embodiment is not limited to the configuration in which the proximity sensor 37 detects the amount of rotation of the first guide roller 26, and may have a configuration in which an encoder detects the amount of rotation of the second guide roller 27 or the amount of rotation of a guide roller (not illustrated) of the printing device 6.
The roll supporting device 15 may further include an optical sensor that detects variation in the outer diameter of the rolled paper 3, instead of the proximity sensor 37. In this case, a plurality of the optical sensors may be disposed at intervals in the radial direction of the rolled paper 3 that is placed in the placing space 21. Because the core 3b of the rolled paper 3 descends in accordance with variation in the outer diameter of the rolled paper 3, the electromagnetic brake 36 may be controlled, for example, by detecting variation in the position of the core 3b by the optical sensors.
Note that in the present embodiment, the electromagnetic brake 36 is controlled by the brake control circuit 38 of the roll supporting device 35; however, no such limitation is intended, and the electromagnetic brake 36 may be controlled directly by the control circuit 39 of the printing device 6. Furthermore, in the present embodiment, the control circuit 39 of the printing device 6 calculates the outer diameter of the rolled paper 3; however, the proximity sensor 37 may send the detection signal to the brake control circuit 38, and the brake control circuit 38 may calculate the outer diameter of the rolled paper 3 to control the electromagnetic brake 36. Furthermore, the brake control circuit 38 or the control circuit 39 may exercise such control that the pair of supporting rollers 11A and 11B have rotational loads applied thereto, in which magnitudes of the rotational loads differ depending on the direction of pulling out the long paper 3a from the rolled paper 3, that is, the rotating direction of the rolled paper 3.
As described above, in the roll supporting device 15 of the other embodiment, the brake control circuit 38 exercises such control that the electromagnetic brake 36 varies the rotational load applied to the supporting rollers 11A and 11B on the basis of the detection result from the proximity sensor 37. Thus, even with the outer diameter of the rolled paper 3 varying during the period of use of the rolled paper 3 or with the rotational speed of the rolled paper 3 varying with the varying outer diameter of the rolled paper 3, more stable rotating operation of the rolled paper 3 is achieved, and more reliable operation of pulling out the long paper 3a of the rolled paper 3 is achieved.
According to the one aspect of the roll supporting device disclosed in this application, operation of pulling out the medium from the rolled medium is achieved more reliably.
All examples and conditional language provided herein are intended for the pedagogical purposes of aiding the reader in understanding the invention and the concepts contributed by the inventor to further the art, and are not to be construed as limitations to such specifically recited examples and conditions, nor does the organization of such examples in the specification relate to a showing of the superiority and inferiority of the invention. Although one or more embodiments of the present invention have been described in detail, it should be understood that the various changes, substitutions, and alterations could be made hereto without departing from the spirit and scope of the invention.
This application is a continuation application of International Application PCT/JP2018/047093, filed on Dec. 20, 2018 and designating the U.S., the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2018/047093 | Dec 2018 | US |
Child | 17326545 | US |