The technology described herein relates generally to the fields of safety devices, barrier protecting devices, and retractable curtains. More specifically, the technology described herein relates to an improved roll up guard curtain to protect a worker in an enclosed work area.
Protection barrier devices provide protection in manufacturing environments, for example, to protect a worker from potentially hazardous processes. By way of example, a protection barrier device can shield a factory worker from welding sparks, arc rays, and automated equipment.
Related patents and published patent applications known in the background art include the following: U.S. Pat. No. 6,145,571, issued to Snyder on Nov. 14, 2000, which discloses a rolling barrier having a curtain formed of fabric or other material that rolls onto and off of a tube preferably disposed above a doorway or opening to, respectively, block and unblock the opening, the edges of the curtain are received within guideways disposed laterally of the curtain, and which guide the curtain edges to maintain the curtain in a planar orientation during travel; barricade members extending across the curtain (and thus the opening when the barrier is in the closed or blocking position) have their ends disposed in the guideways as well to reinforce the curtain and prevent personnel or objects from passing through the opening at least when the barrier is in the closed position. The barrier may also include a detector for detecting when the door is in or at least approaching the fully closed position and coupled to other electronics to control or regulate operation of the enclosed machine.
The foregoing patent information reflects the state of the art of which the inventor is aware and is tendered with a view toward discharging the inventor's acknowledged duty of candor in disclosing information that may be pertinent to the patentability of the technology described herein. It is respectfully stipulated, however, that the foregoing patent and other information do not teach or render obvious, singly or when considered in combination, the inventor's claimed invention.
In various exemplary embodiments, the technology described herein provides an improved roll up guard curtain to protect a worker in an enclosed work area as a protective barrier device.
In one exemplary embodiment, the technology described herein provides a roll up guard curtain. The roll up guard curtain includes: a vertical frame structure having a base configured for disposition on a floor surface, a first side support and a second side support each coupled to an opposing end of the base, perpendicular to the base, and extending upwardly from the base, and an opening defined as a planar area within the frame structure between the first and second side supports and the base; a drum disposed within the base of the frame structure; a curtain disposed upon the drum and configured to extend upwardly from the drum by a curtain bar and retract downwardly to the drum; and a drive mechanism configured to extend rapidly the curtain upwardly from the floor surface and retract rapidly the curtain downwardly to the floor surface, to vertically raise and lower the curtain rapidly within the vertical frame structure, thereby to fill the opening when extended and to provide a rapidly extendable and retractable protective barrier.
The roll up guard curtain also can include a first and second carriage assembly coupled to the curtain bar on each of the first and second side supports of the frame structure.
The roll up guard curtain further can include: a first belt vertically disposed within the first side support of the frame structure and coupled to the first carriage assembly; and a second belt vertically disposed within the second side support of the frame structure and coupled to the second carriage assembly. The first belt and the second belt are configured to be maneuvered by the drive mechanism to extend the curtain upwardly from the floor surface and retract the curtain downwardly to the floor surface.
The roll up guard curtain also can include: a first counterweight assembly coupled to the first belt; and a second counterweight assembly coupled to the second belt. The first counterweight assembly and the second counterweight assembly are configured to allow a motion of the curtain to cease when an obstruction to the extension or retraction of the curtain is detected.
The roll up guard curtain further can include: a first pulley assembly over which the first belt coupled to the first counterweight assembly rotates; and a second pulley assembly over which the second belt coupled to the second counterweight assembly rotates.
The roll up guard curtain also can include: a first vertical guide disposed within the first side support of the frame structure; and a second vertical guide disposed within the second side support of the frame structure. The first vertical guide and the second vertical guide are configured to guide movement and operation of the first and second belts over the first and second pulley assemblies and guide movement and operation the first and second counterweight assemblies.
The roll up guard curtain further can include a proximity switch disposed upon the vertical frame structure and configured to identify a current position of the curtain.
The roll up guard curtain also can include a latching mechanism configured to prevent an opening of the curtain by an operator when the curtain is in an up position.
The roll up guard curtain further can include an electric pull solenoid. In this embodiment, the latching mechanism is actuated by the electric pull solenoid to prevent the opening of the curtain by the operator when the curtain is in an up position.
The roll up guard curtain also can include an operator interface by which an operator to control operation of the roll up guard curtain.
The roll up guard curtain further can include a step guard defined by a lower cover that covers the base, drum, and curtain when the curtain is retracted such that the roll up guard curtain is protected from adverse contact.
The drive mechanism of the roll up guard curtain can further include an electric motor and a gearbox. The electric motor and the gearbox are configured to extend rapidly the curtain upwardly from the floor surface and retract rapidly the curtain downwardly to the floor surface, to vertically raise and lower the curtain rapidly within the vertical frame structure, thereby to fill the opening when extended and to provide the rapidly extendable and retractable protective barrier.
In another exemplary embodiment, the technology described herein provides a retractable protective barrier device. The retractable protective barrier device includes: a vertical frame structure having a base configured for disposition on a floor surface, a first side support and a second side support each coupled to an opposing end of the base, perpendicular to the base, and extending upwardly from the base, and an opening defined as a planar area within the frame structure between the first and second side supports and the base; a drum disposed within the base of the frame structure; a roll up guard curtain disposed upon the drum and configured to extend upwardly from the drum by a curtain bar and retract downwardly to the drum; a drive mechanism configured to extend rapidly the curtain upwardly from the floor surface and retract rapidly the curtain downwardly to the floor surface, to vertically raise and lower the curtain rapidly within the vertical frame structure, thereby to fill the opening when extended and to provide a rapidly extendable and retractable protective barrier; a latching mechanism configured to prevent an opening of the roll up guard curtain by an operator when the curtain is in an up position; and an electric pull solenoid, wherein the latching mechanism is actuated by the electric pull solenoid to prevent the opening of the curtain by the operator when the curtain is in an up position; an electric motor; and a gearbox, wherein the electric motor and the gearbox are configured to extend rapidly the curtain upwardly from the floor surface and retract rapidly the curtain downwardly to the floor surface, to vertically raise and lower the curtain rapidly within the vertical frame structure, thereby to fill the opening when extended and to provide the rapidly extendable and retractable protective barrier.
The retractable protective barrier device also can include: a first and second carriage assembly coupled to the curtain bar on each of the first and second side supports of the frame structure; a first belt vertically disposed within the first side support of the frame structure and coupled to the first carriage assembly; and a second belt vertically disposed within the second side support of the frame structure and coupled to the second carriage assembly. The first belt and the second belt are configured to be maneuvered by the drive mechanism to extend the curtain upwardly from the floor surface and retract the curtain downwardly to the floor surface.
The retractable protective barrier device further can include: a first counterweight assembly coupled to the first belt; and a second counterweight assembly coupled to the second belt; a first pulley assembly over which the first belt coupled to the first counterweight assembly rotates; a second pulley assembly over which the second belt coupled to the second counterweight assembly rotates; a first vertical guide disposed within the first side support of the frame structure; and a second vertical guide disposed within the second side support of the frame structure. The first counterweight assembly and the second counterweight assembly are configured to allow a motion of the curtain to cease when an obstruction to the extension or retraction of the curtain is detected. The first vertical guide and the second vertical guide are configured to guide movement and operation of the first and second belts over the first and second pulley assemblies and guide movement and operation the first and second counterweight assemblies.
The retractable protective barrier device also can include a proximity switch disposed upon the vertical frame structure and configured to identify a current position of the curtain.
The retractable protective barrier device further can include an operator interface by which an operator to control operation of the roll up guard curtain.
The retractable protective barrier device also can include a step guard defined by a lower cover that covers the base, drum, and curtain when the curtain is retracted such that the roll up guard curtain is protected from adverse contact.
In various embodiments, the curtain is fabric, plastic, or like material, so long as the material is durable for repeated and frequent use. Additionally, the curtain is of sufficient strength to protect a worker from welding sparks, arc rays, and automated equipment.
There has thus been outlined, rather broadly, the more important features of the technology in order that the detailed description thereof that follows may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional features of the technology that will be described hereinafter and which will form the subject matter of the claims appended hereto. In this respect, before explaining at least one embodiment of the technology in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The technology described herein is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the technology described herein. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the technology described herein.
Further objects and advantages of the technology described herein will be apparent from the following detailed description of a presently preferred embodiment which is illustrated schematically in the accompanying drawings.
The technology described herein is illustrated with reference to the various drawings, in which like reference numbers denote like device components and/or method steps, respectively, and in which:
Before describing the disclosed embodiments of this technology in detail, it is to be understood that the technology is not limited in its application to the details of the particular arrangement shown here since the technology described is capable of other embodiments. Also, the terminology used herein is for the purpose of description and not of limitation.
In various exemplary embodiments, the technology described herein provides an improved roll up guard curtain to protect a worker in an enclosed work area as a protective barrier device.
This device is a barrier protecting device to keep, for example, factory workers guarded from welding sparks, arc rays and automated equipment. The roll up guard curtain rolls up a fabric or plastic curtain vertically from the floor level with an electric motor and gear drive. The roll up guard curtain not only can cover a large area but also quickly retract to allow parts being welded to be removed easily with an overhead hoist. The roll up guard curtain has a latching mechanism to prevent the curtain from being opened by the operator when in the up position.
The technology described herein solves the problem of quickly covering a large area to guard workers from dangerous equipment. This novel technology allows the use of an overhead hoist for unobstructed movement of heavy objects in an out of the work area. When in the down position the roll up guard curtain allows for the easy entry into the work area to load and unload parts. When raised the roll up guard curtain solves a safety issue of people being injured by the upward motion of the curtain because of the way the curtain is raised by counter weighting.
Referring now to the Figures, in various exemplary embodiments, the technology described herein provides a roll up guard curtain assembly 10 is shown. The roll up guard curtain assembly 10 includes a vertical frame structure having a base configured for disposition on a floor surface. The roll up guard curtain assembly 10 is constructed to have a very low profile on the floor surface to minimize workplace disruption and reduce trip hazards in the workplace. The roll up guard curtain assembly 10 includes a first side support and a second side support each coupled to an opposing end of the base and perpendicular to the base. The first and second side supports extend upwardly from the base. An opening is defined as a planar area within the frame structure between the first and second side supports and the base. This is the opening into which the curtain 12 is raised to provide a protective barrier device.
In various embodiments, the roll up guard curtain assembly 10 includes various protective covers to protect the mechanized actions of the device, thereby protecting both the equipment and workers nearby. The first and second side supports extending upwardly from the base are protected by side covers 14 and top covers 30. Lower covers 28 provide protection to the base, drum, and curtain. The lower covers 28 are best illustrated in
The roll up guard curtain assembly 10 includes a drum 48 disposed within the base of the frame structure. In at least one embodiment, the drum 48 has a height of approximately four inches in diameter at the bottom of the opening. This reduces the step over height significantly. The roll up guard curtain further can include a step guard defined by a lower cover that covers the base, drum 48, and curtain 12 when the curtain 12 is retracted such that the roll up guard curtain 10 is protected from adverse contact. As depicted in the Figures, the step is defined by lower covers 28 which join to form a rigid step. Specifically in
The roll up guard curtain assembly 10 includes a curtain 12 disposed upon the drum 48 and configured to extend upwardly from the drum 48 by a curtain bar 50 and retract downwardly to the drum. In various embodiments, the curtain 12 is fabric, plastic, or like material, so long as the material is durable for repeated and frequent use. Additionally, the curtain 12 is of sufficient strength to protect a worker from welding sparks, arc rays, and automated equipment. As depicted specifically in
The roll up guard curtain assembly 10 includes a drive mechanism. The drive mechanism is configured to extend rapidly the curtain 12 upwardly from the floor surface and retract rapidly the curtain 12 downwardly to the floor surface. The drive mechanism is configured to vertically raise and lower the curtain rapidly within the vertical frame structure, thereby to fill the opening when extended and to provide a rapidly extendable and retractable protective barrier. The drive mechanism is an assembly of several components discussed below.
In various embodiments, the drive mechanism includes an electric motor 22 and a gearbox 20. The electric motor 22 and the gearbox 20 are configured to extend rapidly the curtain 12 upwardly from the floor surface and retract rapidly the curtain 12 downwardly to the floor surface, to vertically raise and lower the curtain rapidly within the vertical frame structure, thereby to fill the opening when extended and to provide the rapidly extendable and retractable protective barrier. Electrical components and wiring are stored in conduit boxes 18. The electric motor 22 and the gearbox 20 can be controlled, for example, through switch panel 24. The gearbox 20 can be mounted to one of the side supports of the frame at gear box mount 40. The gear box mount 40 is depicted specifically in
The roll up guard curtain assembly 10 includes first and second carriage assemblies 70 with carriage 78 coupled to the curtain bar 50 on each of the first and second side supports of the frame structure. The carriages 70 are depicted in
The roll up guard curtain assembly 10 includes a first belt 52 vertically disposed within the first side support of the frame structure and coupled to the first carriage assembly 78 and a second belt 52 vertically disposed within the second side support of the frame structure and coupled to the second carriage assembly 78. The first and second belts 52 are configured to be maneuvered by the drive mechanism to extend the curtain upwardly from the floor surface and retract the curtain downwardly to the floor surface. In at least one embodiment, the first and second belts 52 are nylon strap belts.
The roll up guard curtain assembly 10 includes counterweight assemblies. A counter weight assembly is depicted as area C in
The roll up guard curtain assembly 10 includes a first pulley assembly 68, such as having an idler pulley 64, over which the first belt 52 coupled to the first counterweight assembly rotates and a second pulley assembly 68 over which the second belt 52 coupled to the second counterweight assembly rotates.
The roll up guard curtain assembly 10 includes a first vertical guide 62 disposed within the first side support of the frame structure and a second vertical guide 62 disposed within the second side support of the frame structure. The first and second vertical guides 62 are configured to guide movement and operation of the first and second belts 52 over the first and second pulley assemblies 68 and guide movement and operation the first and second counterweight assemblies.
The roll up guard curtain assembly 10 includes a proximity switch 26 disposed upon the vertical frame structure. The proximity switch 26 is configured to identify a current position of the curtain 12.
The roll up guard curtain assembly 10 includes include a latching mechanism configured to prevent an opening of the curtain 12 by an operator when the curtain 12 is in an up position. Latch cover box 16 is shown in
The roll up guard curtain assembly 10 includes an electric pull solenoid 34 coupled to latch base 32. In this embodiment, the latching mechanism is actuated by the electric pull solenoid 34 to prevent the opening of the curtain 12 by the operator when the curtain 12 is in an up position. The latch 38 is coupled to the electric pull solenoid 34 by link 36. The link 36 is a roller chain link in at least one embodiment.
The roll up guard curtain assembly 10 includes an operator interface by which an operator to control operation of the roll up guard curtain. By way of example the operator interface is switch plate 24.
In use, and by way of example, the roll up guard curtain assembly 10 can be manufactured from the following process steps:
Although this technology has been illustrated and described herein with reference to preferred embodiments and specific examples thereof, it will be readily apparent to those of ordinary skill in the art that other embodiments and examples can perform similar functions and/or achieve like results. All such equivalent embodiments and examples are within the spirit and scope of the technology described herein and are intended to be covered by the following claims.
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