BACKGROUND
The invention generally relates to the inner ring of a roller bearing. The invention provides better lubrication to the rolling elements.
A bearing consists of four main components; the inner ring, the outer ring, the rolling elements disposed between these rings, and a cage which holds these elements spaced tangentially. There have been problems in the past with proper lubrication of some of the components, namely the inner ring's rib face. Past designs have used lubrication holes spaced around the circumference of the inner ring's rib face. These past designs have relied solely on the inefficient rolling action of the rolling elements to distribute the lubricating oil across the rolling element's face.
SUMMARY OF THE INVENTION
A bearing assembly includes an inner ring, an outer ring, a plurality of roller elements disposed between the inner ring and outer ring and spaced tangentially apart from each other by a cage. The inner ring includes a rib annulus. The rib annulus provides a flow of lubricating fluid around the rib face.
A bearing inner ring includes a cone and a rib. The cone and rib are either separate or integral to each other. The rib includes a rib inner diameter, a rib outer diameter, a rib first end, and an opposing rib second end. The rib second end connects the rib inner diameter and rib outer diameter at one end. The rib second end includes a plurality of rib radial passageways, a rib face, and a rib annulus. The rib annulus is concave in shape and connects the rib radial passageways to the rib face. The rib face is displaced axially away from the rib radial passageways in the direction towards the cone. The combination of the rib and cone together allow the flow of lubricant from the rib lubricating fluid collector into the rib radial passageways, into the rib annulus, and finally providing an annular flow of lubricant around the rib face.
A method for distributing lubricating fluid in an inner ring which includes first supplying the lubricating fluid to a rib lubricating fluid collector. The lubricating fluid is then distributed to a plurality of rib radial passageways. From here the lubricating fluid enters a rib annulus and fills a rib reservoir within the rib annulus. The lubricating fluid then exits the rib reservoir via a rib chamber and distributes the exiting lubricating fluid annularly around the rib face.
These and other features of the present invention can be best understood from the following specification and drawings, the following is a brief description.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a cross-sectional side view of a roller bearing assembly in accordance with an embodiment of the invention.
FIG. 2 is an enlarged cross-sectional side view of a cone portion in accordance with an embodiment of the invention
FIG. 3 is an enlarged cross-sectional side view of a rib portion in accordance with an embodiment of the invention.
FIG. 3A is a view of the bottom of FIG. 3.
FIG. 3B is a view of the side of the rib of FIG. 3.
FIG. 4 is an enlarged cross-sectional side view of a rib portion in accordance with an embodiment of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIG. 1, an embodiment of the invention includes a roller bearing assembly with four main components: the inner ring 10, the rolling element 6, the outer ring 4, and the cage 8. The inner ring 10 is attached to a shaft 16 and secured axially by a seal plate 12 on one end and a nut 14 on the other. The outer ring 4 attaches to a housing 2 and remains stationary relative to this housing 2.
Referring to FIGS. 1 and 2, during operation in one embodiment, the inner ring 10 is attached to a shaft 16 and rotates at several thousand rpm (revolutions per minute). The outer ring 4 remains stationary. A plurality of rolling elements 6, are spaced tangentially apart from each other by a cage 8, and retained radially between a stationary outer ring 4 and a rotating inner ring 10. The rolling elements 6 through friction with the inner ring 10 rotate about their own axis while traveling around the inner ring's 10 race 26 at a relatively slower tangential velocity to that of the inner ring 10.
Referring to FIGS. 1, 3, 3B, and 4, during operation in one embodiment, lubricating fluid (not shown) is fed into the rib lubricating fluid collector 62 by a forced lubrication system (not shown). The rotating inner ring 10 produces centrifugal force thereby forcing lubricating fluid from the rib lubricating fluid collector 62 through rib radial passageways 60 where it passes through the rib chamber 47, collecting in the rib reservoir 46, filling the rib reservoir 46 circumferentially full, and then spilling over the rib top 45 of the rib dam 44. The lubricating fluid is then evenly distributed around a continuous 360 degree circumference onto all rolling elements' 6 (a cross section of one rolling element is shown in FIG. 1) large diameter end 17 via the rib face 58. Centrifugal force continues to exert itself on the lubricating fluid thereby forcing it against and between the rib face 58 and rolling element 6. The lubricating oil forms a microscopic elasto-hydrodynamic film between the rib face 58 and the rolling element 6 and transmits the axial thrust while preventing contact between these elements.
Referring to FIGS. 1 and 3, in one embodiment, the inner ring 10 is a tapered roller bearing. These tapered rolling elements 6 each have a large diameter end 17 and a small diameter end 18. These ends refer to the relative diameter of the rolling element's 6 two end faces. The inner ring 10, therefore, accommodates the two ends of the rolling element 6. The inner ring's accommodates the large diameter end 17 of the rolling element 6 at the rib 40, and more specifically, at the rib face 58.
Referring to FIGS. 1, 2 and 3, a cross section of the cone 20 is shown. The cone 20, together with the rib 40, makes up an inner ring 10. In one embodiment the rib 40 and the cone 20 are two separate pieces. This eases manufacturing of the rib 40, especially the rib annulus 42. The cone 20 has a cone first end 22, a cone second end 24, a cone inner diameter 28, and a cone outer diameter 30. The rolling elements 6 travel around the race 26. The cone 20 supplies lubricating fluid to the rolling element 6 via the cone lubricating fluid collector 64 and cone radial passageways 66.
Referring to FIGS. 1, 3 and 4, the rib 40 has a rib first end 54, a rib second end 56, a rib inner diameter 50, and a rib outer diameter 52. The rib 40 provides lubricating fluid to the rolling element 6 via the rib lubricating fluid collector 62, rib radial passageways 60, and the rib annulus 42. The rib annulus 42 is comprised of rib reservoir 46 and a rib chamber 47. The rib reservoir 46 is defined by a rib reservoir back face 49, a rib reservoir front face 41, and the height of the rib dam 44 where the rib dam 44 comes to its maximum radial distance at the rib top 45. The rib dam 44 can be defined radially distally by the rib base 43, and a rib top 45. Axially the rib dam can be defined by the rib face 58 on one end and on the opposite end by the rib reservoir front face 41. The rib chamber 47 can be thought of as a wedge, defined on one end by where the rib chamber 47 meets the rib reservoir 46. A second end of the rib chamber 47 can be defined by the oil land 48, rib radial passageways 60 and partially by the race of the cone 26. A third end can be defined by the partial rolling element 6 large diameter end 17. When the rib 40 and cone 20 are integral pieces, the rib radial passageways 60 are circular holes. When the rib 40 and cone 20 are separable pieces, the rib radial passageways 60 are scalloped or arcuate in shape, and formed only in the rib 40 (as seen in FIGS. 3A and 3B). The rib radial passageway surface 55 is the area that contacts the cone first end 22 area to form an inner ring 10 when the rib 10 and cone 20 are separable. The plurality of rib radial passageways 60 are equally angled apart from one another.
Referring to FIG. 3, it is important to note that the total volume of lubricating fluid that the rib radial passageways 60 can deliver is not greater than the volume that the rib chamber 47 can exhaust.
The foregoing description is exemplary rather than defined by the limitations within. Many modifications and variations of the present invention are possible in light of the above teachings. The disclosed embodiments of this invention have been disclosed, however, one of ordinary skill in the art would recognize that certain modifications would come within the scope of this invention. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described.
Patent Application
20100086247
