The present invention relates to a roller blind for shading a window in a building and to a roller blind member of which a plurality can be joined together to form a roller blind of this kind.
Most conventional roller blinds are composed of a plurality of mutually identical members which are intrinsically stiff and which are guided at their two longitudinal ends, with a certain amount of play, in respective rails, which means that, when they are lowered to shade a window, they touch a boundary created by the rail on only one side, or the roller blind apron which they form extends along an oscillating path between the boundaries created by the rail with a wavelength which is considerably longer than the height of the roller blind members. In both cases a moderate wind speed is enough to cause parts of the roller blind to swing back and forth between the boundaries, and the roller blind thus makes flapping noises which are a nuisance.
In strong winds, the roller blind members may bow and be pulled out of the rails. The tendency for this to happen is all the greater the wider is the roller blind. Roller blind members for wide windows therefore need to have a structure which is stiff in bending, which structure can only be produced at high cost.
A roller blind has become known from DE 10 2004 048 251 A1 whose members each comprise a bar and a slat which is connected to the bar to be able to pivot. In a roller blind of this kind, when it is in the fully lowered state, a slat has the weight of whichever slats are situated above it resting on it, and because of this it is caused to pivot relative to its member and in so doing to position itself obliquely in a guide rail. Because the slat is touching both boundaries created by the guide rail at the same time, a high ability to withstand wind loads on the part of the roller blind is obtained.
The bars of this known roller blind are each provided with apertures which, in a freely suspended position in which the slats are each loaded in tension, are covered by the slats, whereas in the state where they are loaded in compression and are in a obliquely positioned state, the slats expose the apertures in the bars and fresh air, but not sunlight, is able to pass through the roller blind.
A roller blind member as defined in the preamble to claim 1 is known from DE 1 237 289 B1. In this roller blind, the bars which connect the slats together in such a way that the latter can pivot are reduced to mutually separate intermediate members of small width which have a joint-forming head around which hooks of the slat fit. The joint-forming head has two grooves in which the hooks alternately engage as the slat pivots.
Both to allow the roller blind members to wedge between the boundaries created by the guide rail and also where there are bars provided with apertures to enable the ventilating effect to be obtained, it is necessary for the bars and slats to pivot easily and reliably relative to one another when, as the roller blind is lowered, its bottom end hits a window sill or some other stop. At the same time, the connecting joint between the bar and the slat must be robust to prevent a burglar from being able to take the connection between the bars and slats apart and in this way break open the roller blind.
It is an object of the present invention to specify a member for a roller blind, and a roller blind apron which uses such a member, which meet these requirements with great reliability.
In accordance with the invention, provision is made, in a member for a roller blind which has a bar and a slat which are connected together at a first hinge in such a way as to be able to pivot, and which have respective outer hooks, the outer hook of the slat being arranged to form, with the outer hook of the bar of an identical second member, a second hinge, for the slat to carry two inner hooks curved in opposite respective directions of which the first engages in an inner hook of the bar and the second extends round an outer side of the inner hook of the bar. In this way, the inner hook of the bar, and the first inner hook of the slat, which engages therein, form the parts of the first hinge which are essential for a pivotable connection, while the second inner hook restricts the abilities of the bar and slat to move relative to one another purely to a pivoting movement and stops the hooks from unintentionally becoming detached from one another. Arcuate, concentric surfaces of the inner hooks of the slat whose common centre is the axis of pivot of the first hinge ensure that the pivoting movement is accurately guided.
If the axis of pivot extends along a corner of the bar and/or the slat, the first hinge can be made able to pivot with particular freedom and hence particular reliability.
An arcuate form for the recess in the inner hook of the bar also contributes to the freedom of movement of the hinge.
In a preferred embodiment, the bar is provided with at least one aperture, and the slat is able to pivot between a first abutting position in which a pivoting flap of the slat rests against the bar in such a way as to close off the aperture, and a second abutting position in which the pivoting flap is splayed away from the aperture to enable fresh air to pass through when the roller blind is in the lowered state.
In another preferred embodiment, the slat does not have a pivoting flap and the bar does not have any apertures. The principal function of the slat is then to position itself obliquely in the rail guiding the roller blind when the latter is lowered, so that the bar and slat of a roller blind member fill the rail without allowing any play. On the one hand the oblique position of the slat considerably increases the stiffness of the roller blind member and on the other hand the fact that the member is held in the rail without any play stops the member from beginning to swing, which considerably increases the ability of the roller blind to withstand wind loads and makes it possible for extremely wide roller blinds to be constructed.
To locate adjacent members, or the bar and slat of a member, relative to one another in the longitudinal direction, at least one of the hooks which extend in a web-like form in the longitudinal direction of the member is interrupted for part of its length, and a tongue belonging to another hook which, with the one hook, forms the first or second hinge engages in the interruption.
The tongue is preferably cut free from one of the inner hooks of the slat and is bent into the interruption. This is particularly advantageous when the slat is made of a plastically deformable metal, and preferably of aluminium, but the web is made from a material which loses strength as a result of being deformed, such as say a thermoplastic plastics material.
It is also useful if the bar comprises a first profile which forms the outer hook of the bar and an intermediate piece which is joined to the first profile. By making this intermediate piece, in which apertures in the bar are preferably formed, from a different material from the first profile, it is possible to save on the cost of materials. The first profile, which is visible from a weather side of the roller blind at least when the pivoting flap is in the splayed apart position, may in particular be composed of the same material as the slat, whereas a more economical material can be used for the intermediate part, which is hidden.
To optimise the ability to bear mechanical loads, the inner hook too of the bar may be produced on a profile, a second one, which is joined to the intermediate piece.
The invention also relates to a roller blind apron having at least one first and one second member as defined above, in which the outer hook of the slat of the first member and the outer hook of the bar of the second member are connected to form the second hinge.
To ensure that the roller blind apron will wedge reliably in the lowered state and that the pivoting flaps will splay apart, the slat and bars of the members are preferably able to pivot between a first and a second abutting position, the distance between the axes of the second hinges of a member being larger in the first abutting position than in the second abutting position and the distance between the axis of the first hinge and a line connecting the axes of the two second hinges being smaller in the first abutting position than in the second abutting position.
To give the roller blind strength in the lowered state, it is also useful for the bar of each member to have a supporting face which is substantially horizontal in the installed orientation, and for a section of the slat to rest on the supporting face in the second abutting position.
Also acting to strengthen the roller blind apron is the fact that a fin on the bar of the second member is supported on the section in the second abutting position.
For strengthening purposes, a free end of the second inner hook of the slat may also be supported on a shoulder on the bar.
To encourage reliable pivoting movement of the slats, the outer hook of the bar of the second member preferably has a horizontal section, and in the second abutting position the outer hook of the slat of the first member preferably touches the upper side of this horizontal section.
In a variant embodiment, the slat has at least one aperture which is open in the first abutting position and closed off by a bar in the second abutting position. In this way, the roller blind apron is substantially completely light-tight and wind-tight in its fully lowered position; shortly before the fully lowered position is reached, a certain exchange of air is possible, instead, through the roller blind apron.
Further features and advantages of the invention can be seen from the following description of embodiments, which is given by reference to the accompanying drawings. In the drawings:
The roller blind apron comprises a plurality of members 3, 4. The members 3, which respectively form a top and a bottom terminal part of the apron, may be bars in the form of hollow profiles of a kind known per se which are extruded in one piece from plastics material or aluminium. What may also be considered as an alternative (not shown in the drawing) are bars which are cut from sheet aluminium and folded into a hollow body, and which are filled with foamed material to stiffen them if required. The members 3 are preferably of a construction which will be described at a later point by reference to
As is shown in the cross-sections in
Connected to this final one-piece member 3 are two-piece members 4 whose construction can also be seen from
When the member 4 is stressed in tension, the slat 9 assumes a position in which a pivoting flap 13 of the slat rests against an outer face of the bar 8 and covers a major proportion thereof, as shown by the outline in solid lines in
This state is shown more clearly in
The fact that the members 4 are held between the side-walls 18, 19 without any play considerably improves the ability of the roller blind to withstand wind loads but does not interfere with the mobility of the roller blind members when the roller blind apron is being drawn up and lowered because it is only in the fully lowered state in which the members 4 are loaded in compression that their slats 9 assume the configuration shown in
The form of the interengaging hooks 5, 6, 10 to 12 and the way in which they operate will be explained in greater detail by reference to the enlarged views shown in
The outer hook 5 of the slat 9, which outer hook 5 engages in the groove 20, follows a curved path complementary to that of the wall surface 21 for a predominant part of its length and has a bent-up tip 25 which extends in a straight line. The hook 5 starts from a straight section 26 which merges at one edge, at a sharp kink extending along an axis 27, into the pivoting flap 13 and which carries the inner hook 11 at its other edge. The hook 11 is in the form of a sector of a circle in cross-section, the centre of the circle coinciding with the axis 27.
The inner hook 10, which extends from the pivoting flap 13 in the opposite direction from the hook 11 is, like the latter, in the shape of an arc of a circle, this arc having the axis 27 as its centre and being of a smaller radius than that of the hook 11.
The inner hook 12 of the bar 8 likewise comprises a portion 28 in the form of an arc of a circle, which arc is centred on the axis 27 and has a radius which is between those of the hooks 10 and 11, which portion 28 carries a substantially horizontal section 29 which angles off at a sharp angle. A sharp edge is likewise formed along the axis 27 on the section 29.
The angle α which is made between the sections 26, 29 determines the freedom to move by pivoting of the slat 9 between the suspended configuration shown in
In the lowered configuration shown in
The axis 27 defines a pivot point for the pivoting movement of the slat 9 from the suspended configuration shown in
Because the axis of pivot 27 of the hinge formed by the hooks 10 to 12 is positioned at two interengaging corners of the bar 8 and slat 9, the surfaces of the bar 8 and slat 9 which rub against one another when the slat 9 pivots are reduced to a minimum; the pivoting movement of the slat 9 is therefore very free and reliable. It will readily be appreciated that the axis of pivot 32 of the hinge 7 formed by the hooks 5, 6 likewise performs a pivoting movement about the axis 27 as the transition to the fully lowered configuration takes place, which means that, in the fully lowered configuration, the distance between the respective axes 27 and 32 of adjoining roller blind members is smaller in the lowered state than in the suspended configuration, but the distance between the planes which are respectively defined by the axes 32 and 27 of successive members 4 is larger than in the suspended configuration.
The tongues 34, 35 and interruptions 36, 37 are provided in each case at only one of the two opposite end portions 33 of the slat 9 and bar 8 respectively to ensure that, if the two latter are made of different materials, different coefficients of thermal expansion will not result in the roller blind members bending.
What can also be seen in
The said apertures 38 may, if desired, also be closed off by an anti-insect mesh 39, which can for example be done by means of a strip of net material which is continuous over all the apertures 38 in the bar or at least a majority of them and which is stuck to the back of the bar 8 (see
To allow a ventilating effect to be obtained in a not fully lowered state in which the slat 9″ is loaded in tension, slots may be cut in the hook 5″ close to its foot at a point which is indicated by reference numeral 46″, or the straight section 26″ and the hook 11″ may have local interruptions.
An anti-clockwise rolling roller blind similar to the embodiment shown in
The roller blind members described above may be made from various materials by using different techniques. Whereas both extrusion as hollow profiles from plastics material, and for small dimensions even extrusion as solid profiles from plastics material or metal, and roll forming from sheet metal, possibly followed by filling with foam of the internal cavity which is produced by roll forming, may be considered for the bars, what is generally preferred for the slats is extrusion from metal. To obtain a similar appearance for the bars and slats when different materials are used, the slats may be given a paint finish matched to the surface of the bars; it is however also conceivable for the slats to be left with the metal surface which they already have, because they do after all form the major proportion of the surface of the roller blind apron which is visible on the weather side.
To provide a roller blind apron which is of a completely metallic appearance on the weather side, bars 8 which are joined together from a plurality of parts, such as are shown for example in
Higher load-bearing capacity can be achieved if not only the outer hook 6 of the bar is part of a metal profile, but the inner hook 12 too is part of a metal profile 43 which is joined to a main part 41′ of plastics material, as shown in
Finally,