The technical field relates to roller blind mechanisms for roller blinds, and more particularly to roller blind limiter assemblies for roller blind mechanisms and to methods for adjusting an end position of a roller blind.
For instance when a plurality of roller blinds are configured in an adjacent configuration, it might be necessary to adjust the extended configuration or the retracted configuration of at least one of the blinds, for the plurality of roller blinds to have substantially similar extended and/or retracted configurations. However, such adjustments might be particularly complex, and require many operations.
Moreover, roller blind mechanisms often comprise a torsion spring assisting the winding of a blind. However, the spring constant has to be chosen very accurately, depending, for instance, on the weight of the blind. Moreover, the existing roller blind mechanisms might not be fully satisfactory, especially when a plurality of roller blinds are configured in an adjacent configuration, for weight bars of the roller blinds to be substantially aligned with each other, when the roller blinds are either in a wound configuration (or retracted configuration), or in an unwound configuration (or extended configuration). Moreover, a holder assembly is often required to maintain a preload of the spring while the roller blind is installed. Such holder assemblies are usually costly and cumbersome. Known spring assisted adjustable roller blind mechanisms also usually comprise numerous independent components.
In view of the above, there is a need for a roller blind mechanism which would be able to overcome or at least minimize some of the above-discussed prior art concerns.
It is therefore an aim of the present invention to address the above-mentioned issues.
According to a general aspect, there is provided a roller blind limiter assembly for a roller blind system comprising a roller blind tube with a blind mounted thereto, the blind being extendable and retractable between upper and lower end positions. The roller blind limiter assembly has a longitudinal direction and comprises a support-engaging member mountable to a roller blind support; a limit screw comprising a threaded spindle and a winding stopper; and a limit nut threadedly engaged with the threaded spindle of the limit screw, operatively connectable to the roller blind tube and travelling along the threaded spindle upon extension and retraction of the blind, wherein, in use, the limit nut abuts the winding stopper when the blind reaches one of the upper and lower end positions. The roller blind limiter assembly is configurable in a locked configuration wherein the limit screw is fixedly mountable to the roller blind support via the support-engaging member, and an unlocked configuration wherein the support-engaging member is pivotable about the longitudinal direction with respect to the limit screw so as to modify said at least one of the upper and lower end positions.
According to another general aspect, there is provided a roller blind mechanism for a roller blind system comprising a roller blind tube with a blind mounted thereto, the blind being extendable and retractable between upper and lower end positions. The roller blind mechanism comprises a roller blind limiter assembly according to the present disclosure; a torsion spring extending along the longitudinal direction of the roller blind limiter assembly and having a fixed end portion engaged with the support-engaging member and a rotatable end portion angularly couplable with the roller blind tube; and a spring stiffness adjuster at least partially surrounded by the torsion spring, comprising a thread conforming to coils of the torsion spring to be displaceable along the torsion spring upon rotation of the spring stiffness adjuster about the longitudinal direction, and defining an active portion of the torsion spring upon loading of the torsion spring.
According to another general aspect, there is provided a roller blind mechanism for a roller blind system comprising a roller blind tube with a blind mounted thereto, the blind being extendable and retractable between upper and lower end positions. The roller blind mechanism has a longitudinal direction and comprises a roller blind-stopping system comprising a holding portion, a threaded spindle and a winding stopper; a limit nut threadedly engaged with the threaded spindle, operatively connectable to the roller blind tube and travelling along the threaded spindle upon extension and retraction of the blind, wherein, in use, the limit nut abuts the winding stopper when the blind reaches one of the upper and lower end positions; and a mechanism-levelling system fixedly mountable to a roller blind support and defining a roller blind stopper-receiving cavity to receive at least partially the holding portion of the roller blind-stopping system. The mechanism-levelling system comprises a bottom abutting portion at least partially supporting the holding portion when received in the roller blind stopper-receiving cavity, the bottom abutting portion being configurable into at least two vertical positions so as to adjust a vertical position of the roller blind mechanism.
According to another general aspect, there is provided a roller blind system comprising a roller blind tube defining a mechanism-receiving cavity; a blind mounted to the roller blind tube; and a roller blind mechanism according to the present disclosure inserted into the mechanism-receiving cavity.
According to another general aspect, there is provided a method for adjusting an end position of a roller blind, the method comprising providing a roller blind system comprising: a roller blind tube defining a mechanism-receiving cavity and having a longitudinal direction; a blind mounted to the roller blind tube and extendable and retractable between upper and lower end positions; and a roller blind mechanism inserted into the mechanism-receiving cavity and comprising a roller blind limiter assembly with a support-engaging member mountable to a roller blind support, a limit screw comprising a threaded spindle and a winding stopper and a limit nut threadedly engaged with the threaded spindle of the limit screw, operatively connectable to the roller blind tube and travelling along the threaded spindle upon extension and retraction of the blind. The method further comprises configuring the roller blind limiter assembly in an unlocked configuration; pivoting the support-engaging member about the longitudinal direction with respect to the limit screw; and configuring the roller blind limiter assembly in a locked configuration wherein the limit screw is fixedly mountable to the roller blind support via the support-engaging member.
According to another general aspect, there is provided an adjustable roller blind mechanism for a roller blind tube defining a mechanism receiving cavity. The adjustable roller blind mechanism has a first axis and comprises a bracket mounting extremity, an opposed free extremity insertable into the mechanism receiving cavity, a bearing sleeve angularly couplable to the roller blind tube upon rotation of the bearing sleeve about the first axis, a spring supporting sleeve angularly coupled to the bracket mounting extremity upon rotation of the spring supporting sleeve about the first axis, a torsion spring extending along the first axis and having a fixed end portion engaged to the spring supporting sleeve and a bearing mounting end portion engaged to the bearing sleeve and a spring stiffness adjuster comprising a thread conforming to coils of the torsion spring to be displaceable along the torsion spring upon rotation thereof about the first axis, and defining an active portion of the torsion spring upon loading of the torsion spring.
According to another general aspect, there is provided an adjustable roller blind mechanism for a roller blind tube defining a mechanism receiving cavity. The adjustable roller blind mechanism has a first axis and comprises a bracket mounting extremity, an opposed free extremity insertable into the mechanism receiving cavity, an abutting assembly comprising a body comprising a winding stopping portion and an angular position adjuster forming the bracket mounting extremity and configurable into a locked configuration in which the angular position adjuster is angularly coupled to the body upon rotation of the angular position adjuster about the first axis, and into an unlocked configuration in which the angular position adjuster is rotatably mounted to the body about the first axis. The adjustable roller blind mechanism further comprises a stopper angularly couplable to the roller blind tube upon rotation of the bearing sleeve about the first axis and displaceable along the body upon rotation of the roller blind tube, the stopper being abuttable against the winding stop portion.
According to another general aspect, there is provided a roller blind system comprising a roller blind tube defining a mechanism receiving cavity, and an adjustable roller blind mechanism according to the present disclosure inserted into the mechanism receiving cavity.
According to another general aspect, there is provided a method for adjusting the spring stiffness of a torsion spring of a roller blind mechanism, comprising providing an adjustable roller blind mechanism according to the present disclosure, rotating the spring stiffness adjuster about the first axis; and preloading the torsion spring.
According to another general aspect, there is provided a method for adjusting the winding position of a roller blind system, comprising providing a roller blind system comprising a roller blind tube defining a mechanism receiving cavity with an adjustable roller blind mechanism according to the present disclosure inserted therein; configuring the angular position adjuster into the unlocked configuration; pivoting the angular position adjuster about the first pivot; and configuring the angular position adjuster into the locked configuration.
In the following description, the same numerical references refer to similar elements. Furthermore, for the sake of simplicity and clarity, namely so as to not unduly burden the figures with several references numbers, not all figures contain references to all the components and features, and references to some components and features may be found in only one figure, and components and features of the present disclosure which are illustrated in other figures can be easily inferred therefrom. The embodiments, geometrical configurations, materials mentioned and/or dimensions shown in the figures are optional and are given for exemplification purposes only.
Moreover, it will be appreciated that positional descriptions such as “above”, “below”, “forward”, “rearward”, “left”, “right” and the like should, unless otherwise indicated, be taken in the context of the figures only and should not be considered limiting. Moreover, the figures are meant to be illustrative of certain characteristics of the roller blind mechanism and the roller blind system and are not necessarily to scale.
To provide a more concise description, some of the quantitative expressions given herein may be qualified with the term “about”. It is understood that whether the term “about” is used explicitly or not, every quantity given herein is meant to refer to an actual given value, and it is also meant to refer to the approximation to such given value that would reasonably be inferred based on the ordinary skill in the art, including approximations due to the experimental and/or measurement conditions for such given value.
In the following description, an embodiment is an example or implementation. The various appearances of “one embodiment”, “an embodiment” or “some embodiments” do not necessarily all refer to the same embodiments. Although various features may be described in the context of a single embodiment, the features may also be provided separately or in any suitable combination. Conversely, although the invention may be described herein in the context of separate embodiments for clarity, it may also be implemented in a single embodiment. Reference in the specification to “some embodiments”, “an embodiment”, “one embodiment” or “other embodiments” means that a particular feature, structure, or characteristic described in connection with the embodiments is included in at least some embodiments, but not necessarily all embodiments.
It is to be understood that the phraseology and terminology employed herein is not to be construed as limiting and are for descriptive purpose only. The principles and uses of the teachings of the present disclosure may be better understood with reference to the accompanying description, figures and examples. It is to be understood that the details set forth herein do not construe a limitation to an application of the disclosure.
Furthermore, it is to be understood that the disclosure can be carried out or practiced in various ways and that the disclosure can be implemented in embodiments other than the ones outlined in the description above. It is to be understood that the terms “including”, “comprising”, and grammatical variants thereof do not preclude the addition of one or more components, features, steps, or integers or groups thereof and that the terms are to be construed as specifying components, features, steps or integers. If the specification or claims refer to “an additional” element, that does not preclude there being more than one of the additional element. It is to be understood that where the claims or specification refer to “a” or “an” element, such reference is not be construed that there is only one of that element. It is to be understood that where the specification states that a component, feature, structure, or characteristic “may”, “might”, “can” or “could” be included, that particular component, feature, structure, or characteristic is not required to be included.
The descriptions, examples, methods and materials presented in the claims and the specification are not to be construed as limiting but rather as illustrative only. Meanings of technical and scientific terms used herein are to be commonly understood as by one of ordinary skill in the art to which the invention belongs, unless otherwise defined. It will be appreciated that the methods described herein may be performed in the described order, or in any suitable order.
Referring now to the drawings, and more particularly to
The roller blind system 10 further comprises an actuator 60 configured to cooperate with the roller blind tube 52 to extend and retract the blind 56. In other words, the actuator 60 cooperates with the roller blind tube 52. to configure the blind 56 either in the unwound configuration (or extended configuration) wherein the bottom edge (for instance the weight bar 58) is in a lower end position, or in a wound configuration (or retracted configuration), in which the blind 56 is at least partially wrapped around the roller blind tube 52 and wherein the bottom edge is in an upper end position. In the embodiment shown, the actuator 60 comprises first and second actuation rods 61, 63, but the present disclosure is not limited to a roller blind mechanism for a roller blind system comprising first and second actuation rods; the roller blind mechanism of the present disclosure could be used with any other type of actuators, such as for instance and without being limitative a cord. The roller blind mechanism could also be used with a roller blind system of the free-lift style (i.e. actuated directly by a user pulling or pushing the bottom edge or any other part of the blind 56).
The roller blind mechanism 100 comprises a roller blind tube-supporting system 101 configured to support a portion of the roller blind tube 52 (for instance an end portion of the roller blind tube 52 opposed to an end portion cooperating with the roller blind actuator 60). As detailed below, the roller blind mechanism 100 further comprises a spring configured to store energy when the blind 56 is unwound, and to assist the actuator 60 and/or to ease the displacement of the blind 56 for it to be retracted toward the upper end position. In other words, the roller blind system 10 forms a window covering system comprising a blind or window covering or shade retractable and extendable for a bottom edge thereof to be displaceable along a substantially vertical direction between the upper and lower end positions.
Referring now more particularly to
The different components of the roller blind mechanism 100 will now be described in more details.
According to a first aspect of the present disclosure, in the embodiment shown, the roller blind mechanism 100 comprises a roller stopper assembly 150 (or roller blind limiter assembly 150 or internal roller blind limit assembly 150, in that it is at least partially contained in the mechanism-receiving cavity 54 of the roller blind tube 52) configured to limit the winding and/or unwinding of the blind 56 of the roller blind tube assembly 50. In other words, the roller stopper assembly 150 is configured to determine a vertical position of a lower end of the blind when configured in a wound configuration and/or in an unwound configuration. In yet other words, the roller blind limiter assembly 150 is configured, when operatively coupled via the roller blind mechanism 100 to the roller blind system 10, to determine at least one of the upper and lower end positions of the blind 56 when in the respective one of the extended and retracted configurations.
In the embodiment shown, the roller blind limiter assembly 150 has a longitudinal axis X1 (corresponding substantially to the roller blind mechanism 100 in the embodiment shown) and comprises, as detailed below, a support-engaging member 164 (or angular position adjuster 164) mountable to the holding element or the holding surface or the roller blind support, for instance via the roller blind-supporting bracket 80, a limit screw 162 (or abutting assembly 162) comprising a threaded spindle 170 (or spindle portion 170) and a winding stopper 172. The threaded spindle 170 and the support-engaging member 164 form together at least partially a roller blind-stopping system 160 (or abutting assembly 160) of the roller blind limiter assembly 150. The roller blind limiter assembly 150 further comprises a limit nut 250 (or stopper 250, or stop nut 250, or limit nut 250, or stopping wheel 250, or travelling nut 250) threadedly engaged with the threaded spindle 170 of the limit screw 162, operatively connectable to the roller blind tube 52 and travelling along the threaded spindle 170 upon extension and retraction of the blind 56 (i.e. upon pivoting of the roller blind tube 52 about the longitudinal direction X1). As detailed below, when in use, the limit nut 250 abuts the winding stopper 172 of the limit screw 162 when the roller blind 56 reaches one of the upper and lower end positions
Moreover, as detailed below, the roller blind limiter assembly 150 is configurable in a locked configuration wherein the limit screw 162 is fixedly mountable to the roller blind support via the support-engaging member 164, and an unlocked configuration wherein the support-engaging member 164 is pivotable about the longitudinal axis X1 with respect to the limit screw 162 so as to modify the at least one of the upper and lower end positions.
The abutting assembly 160 (or roller blind-stopping system 160) is located in the embodiment shown at the support-mounting extremity 110 of the roller blind mechanism 100, for instance fixedly mounted (either directly or indirectly, as detailed below) to the roller blind bracket 80. The stopper 250 (or stop nut 250, or limit nut 250) is displaceable with regards to the abutting assembly 160 (at least with regards to the limit screw 162 thereof, in the embodiment shown) and abuttable against a portion of the abutting assembly 160 (namely the winding stopper 172) to limit at least one of the winding and the unwinding of the blind 56 of the roller blind system 10. In other words, as detailed below, the stopper 250 is operatively connected to the roller blind tube 52 so as to move towards or away from the winding stopper 172 as the blind 56 is extended or retracted. In yet other words, as the blind 56 (or shade 56) foes up and down, the stopper 250 moves laterally along the limit screw 162.
Roller Blind-Stopping System/Abutting Assembly
In the embodiment shown, as mentioned above, the limit screw 162 and the support-engaging member 164 are either configurable into the locked configuration in which the support-engaging member 164 is engaged with the limit screw 162 (i.e. is angularly coupled to the limit screw 162 upon rotation of the support-engaging member 164 about the longitudinal axis X1), and into the unlocked configuration in which the angular position adjuster 164 is pivotable about the first axis X1 (or longitudinal axis X1) with regards to the body 162 (or limit screw 162). The abutting assembly 160 (or roller blind-stopping system 160) further comprises a locking assembly 166 (or limiter-locking assembly 166) configured to lock the roller blind limiter assembly 150 in the locked configuration.
Limit Screw/Body
With reference in particular to
In the following description, unless otherwise stated, the terms proximal and distal should be understood with regards to the roller blind support or to the holding element, for instance with regards to the roller blind-supporting bracket 80 with which the roller blind mechanism 100 is engageable in the embodiment shown (i.e. to which the roller blind mechanism is mountable, for instance via the support-engaging member 164).
The bearing sleeve-engaging portion 168 comprises flexible tongues with a shaft receiving-cavity 174 at least partially formed therebetween. The shaft-receiving cavity 174 also extends at least partially in the threaded spindle 170 and is dimensioned, as represented in
The threaded spindle 170 has a substantially cylindrical shape extending along the first axis X1 and has an outer surface on which a thread 176 is formed.
The proximal portion 169 of the limit screw 162 has a substantially cylindrical shape extending along the first axis X1 with a cross-section greater than a cross-section of the threaded spindle 170, so that a screw shoulder 178 is formed between the threaded spindle 170 and the proximal end portion 169. As represented in
An adjuster-receiving cavity 182 (or engagement member-receiving cavity 182) is formed in the proximal portion 169 and the threaded spindle 170, extending along the first axis X1. The adjuster-receiving cavity 182 (or engagement member-receiving cavity 182) comprises a distal portion 184 partially extending in the threaded spindle 170 and opening out in the shaft-receiving cavity 174, and a proximal portion 186 formed in proximal end portion 169 of the limit screw 162 and opening out at the proximal end thereof. The proximal portion 186 has a cross-section greater than a cross-section of the distal portion 184 so that a spring-receiving surface 188 is formed that partially surrounds the distal portion 184.
The proximal portion 186 has a plurality of longitudinal grooves 190 (i.e. extending along directions substantially parallel to the first axis X1) formed on an inner surface thereof.
As represented in
Moreover, as represented in
It is appreciated that the shape and the configuration of the limit screw 162, as well as the shape, the configuration and the location of its different cavities can vary from the embodiment shown. Moreover, the shape, the configuration and the location of the winding stopper (for instance the shape, dimensions and number of the stopping surfaces thereof), as well as the shape, the configuration and the location of the thread (for instance the shape, dimensions and number of the threaded portions thereof) can vary from the embodiment shown.
For instance,
Support-Engaging Member/Angular Position Adjuster
As represented in
The spring-receiving rod 192 extends along the first axis X1 (or longitudinal axis X1) and comprises a locker-receiving cavity 198 (or fastener-receiving cavity 198) (
As represented in
In the embodiment shown, the bracket-mounting portion 194 (or holding portion 194) has a bracket-mounting face extending in a direction substantially perpendicular to the first axis X1. Mounting portions 202 (comprising in the embodiment shown a central cylindrical portion surrounded by two lateral mounting tongues 203 or support-mounting tabs 203) are formed on the bracket-mounting face 204 that are insertable, as represented in
It is appreciated that the shape, the configuration, and the location of the roller blind-supporting bracket 80 can vary from the embodiment shown. Moreover, it could be conceived any other ways to engage the roller blind mechanism 100 to a holding support.
A tension spring 206 (or support engagement-biasing member 206), as represented in
It is appreciated that the shape and the configuration of the angular position adjuster 164, as well as the shape, the configuration and the location of the screw-coupling portion 195, the spring-receiving rod 192, the adjuster body 196 and the bracket-mounting portion 194 (or holding portion 194) can vary from the embodiment shown.
For instance,
As represented in
Limiter-Locking Assembly
As mentioned above, the limiter-locking assembly 166 firstly comprises the conforming longitudinal grooves 190, 200 preventing the rotation of the angular position adjuster 164 (or support-engaging member 164) with regards to the limit screw 162 upon rotation of the angular position adjuster 164 about the longitudinal axis X1 when the roller blind limiter assembly 150 is in the locked configuration. In other words, the limiter-locking assembly 166 comprises angular couplers 190, 200 angularly coupling together the limit screw 162 and the support-engaging member 164 when the roller blind limiter assembly 150 is configured in the locked configuration
The limiter-locking assembly 166 further comprises, as represented in
Referring to
To this end, the roller blind assembly 100 has firstly to be removed from the roller blind support—for instance from the roller blind supporting-bracket 80. Then, a longitudinal force—along the first axis X1—should be applied outwardly to the support-engaging member 164 (with regards to the mechanism-receiving cavity 54 or with regards to the engagement member-receiving cavity 182 formed in the threaded spindle 170), as represented in
Then, when the roller blind limiter assembly 150 is configured in the unlocked configuration, as represented in
When the longitudinal force applied to the angular position adjuster 164 is stopped, the angular position adjuster 164 is engaged again in engagement member-receiving cavity 182 of the limit screw 162, for the roller blind-stopping system 150 to be configured again in the locked configuration.
For the roller blind mechanism 100 to be supported again by the roller blind support (for instance by the roller blind-supporting bracket 80), a longitudinal force—along the first axis X1—should be applied inwardly to the angular position adjuster 164, as represented in
In other words, the present disclosure also concerns a method for adjusting at least one of the winding and the unwinding positions of a roller blind system 10 comprising a roller blind tube 52 with a blind 56 mounted thereto, and a roller blind mechanism 100 (i.e. a method for adjusting at least one of the retracted and the extended positions of the roller blind, i.e. a method for adjusting a vertical position of a weight bar of the blind or of a lower portion of the blind thereof, when the roller blind tube assembly 50 is in the corresponding one of the wound and unwound configurations). The method thus comprises providing a roller blind system 10 comprising a roller blind tube 52 defining a mechanism-receiving cavity 54, a blind 56 mounted to the roller blind tube 52 and a roller blind mechanism 100 according to the present disclosure, the roller blind mechanism 100 being inserted in the mechanism-receiving cavity. The method further comprises configuring the roller blind limiter assembly 150 into the unlocked configuration, pivoting the angular position adjuster 164 with regards to the body 162 of the abutting assembly 162 about the longitudinal axis X1 and configuring the roller blind limiter assembly 150 back into the locked configuration.
In other words, the present disclosure also concerns a method 600 for adjusting an end position of a roller blind 56. The method 600 comprises a step 610 of providing a roller blind system 10 comprising a roller blind tube 52 defining a mechanism-receiving cavity 54 and having a longitudinal axis X1; a blind 56 mounted to the roller blind tube 52 and extendable and retractable between upper and lower end positions; and a roller blind mechanism 100 inserted into the mechanism-receiving cavity 54. In the embodiment shown, the roller blind mechanism 100 comprises a roller blind limiter assembly 150 with a support-engaging member 164 mountable to a roller blind support, a limit screw 162 comprising a threaded spindle 170 and a winding stopper 172 and a limit nut 250 threadedly engaged with the threaded spindle 170 of the limit screw, operatively connectable to the roller blind tube 52 and travelling along the threaded spindle 170 upon extension and retraction of the blind 56. The method further comprises a step 620 of configuring the roller blind limiter assembly 150 in an unlocked configuration, a step 630 of pivoting the support-engaging member 164 about the longitudinal direction X1 with respect to the limit screw 162; and a step 640 of configuring the roller blind limiter assembly 150 in a locked configuration wherein the limit screw 162 is fixedly mountable to the roller blind support via the support-engaging member 164.
In the embodiment shown, the limit screw comprises 162 a proximal portion 169 with an engagement member-receiving cavity 182 formed therein and the support-engaging member 164 comprises a screw-coupling portion 195 at least partially engageable in the engagement member-receiving cavity 182 at least when the roller blind limiter assembly 150 is in the locked configuration, wherein the method 600 further comprises axially (i.e. along a direction substantially parallel to the longitudinal axis X1) displacing the support-engaging member 164 within the engagement member-receiving cavity 182; and disengaging the roller blind system 10 from the roller blind support.
In the embodiment shown, the method 600 further comprises pivoting the roller blind tube about the longitudinal direction to abut the limit nut 250 against the winding stopper 172 prior to the step 620 of configuring the roller blind limiter assembly 150 in the unlocked configuration. It is understood that, in case the limit nut 250 would not abut the winding stopper 172 prior to the step 620 of configuring the roller blind limiter assembly 150 in the unlocked configuration, the roller blind mechanism 100 in the embodiment shown is configured (in particular due to the below-described helical torsion spring) to automatically displace the limit nut 250 along the limit screw 162 until the limit nut 250 abuts the winding stopper 172 once the roller blind limiter assembly 150 is configured in the unlocked configuration (i.e. once the roller blind mechanism 100 is disengaged from the roller blind support).
It is appreciated that the shape and the configuration of the limiter-locking assembly 166 can vary from the embodiment shown.
Limit Nut/Stopper/Stop Nut
As represented for instance in
Moreover, the stopper 250 comprises an inner surface 256 on which a thread 258 is formed (
As represented in
The stopper 250 is configured to be rotated about the first axis X1 when the roller blind tube 52 is rotated about the first axis X1 for the blind 56 to be configured from one of the wound and unwound configurations to the other. As represented in
When the roller blind system 10 is actuated for the blind 56 to be configured into the wound configuration (i.e. when the blind 56 is configured into the retracted configuration or into any intermediate configuration between the retracted and extended configurations), the stopper 250 is displaced with regards to the winding stopper 172 of the roller blind-stopping system 160 towards the support-engaging member 164, until the winding stopper portion 260 of the limit nut 250 abuts against the winding stopper 172 of the roller blind-stopping system 160, so as to stop the winding of the blind. In other words, the limit nut 250 is displaced along the threaded spindle 170 until the winding stopper portion 260 contacts the winding stopper 172 of the limit screw 170, as represented in
In the embodiment shown, as represented for instance in
First, it is understood that the variable screw thread of the limit screw 162 (and the corresponding variable screw thread of the limit nut 250) makes it possible, due to the fine thread portion of the limit screw and the limit nut, to allow a significant number of rotations of the roller blind tube 52 when the blind 56 is configured from one of the upper and lower end positions to the other one of the upper and lower end positions. In other words, the providing of a fine thread portion on the limit screw and the limit nut makes it possible to limit the dimensions of the roller blind limiter assembly even when used in a roller blind system of significant dimensions (i.e. in a roller blind system wherein a significant number of roller blind tube rotations—for instance of the order of several dozens—are done when the blind is configured from one of the upper and lower end positions to the other one of the upper and lower end positions).
Second, it is understood that the variable screw thread of the limit screw 162 (and the corresponding variable screw thread of the limit nut 250) makes it possible, due to the bigger thread portion of the limit screw and the limit nut, to provide a strong end position of the blind (i.e. a strong cooperation of the limit nut with the winding stopper of the limit screw). In some embodiments, the proximal thread portion 179 of the limit screw 162 (and the corresponding distal thread portion 257 of the limit nut 250) is greater than about ¼ in. In some other embodiments, the proximal thread portion 179 of the limit screw 162 (and the corresponding distal thread portion 257 of the limit nut 250) is of the order of about ½ in. In some embodiments, the stopping surfaces 173 of the winding stopper 172 are greater than about 1/16 in. In some other embodiments, the stopping surfaces 173 of the winding stopper 172 are of the order of ⅛ in. In other words, the variable threads of the limit screw 162 and the limit nut 250 are thus shaped and dimensioned to provide significant contact surfaces between the limit nut and the winding stopper (divided into one or more stopping surfaces) and to limit the dimensions of the roller blind limiter assembly.
It is appreciated that the shape and the configuration of the stopper 250 can vary from the embodiment shown, as well as the shape, the configuration and the location of the different thread portions from on the inner surface thereof, the angular couplers 254 and the winding stopper portion 260. Moreover, the shape, dimensions and number of the stopping surfaces of the limit nut, as well as the shape, the configuration and the location of the inner thread can vary from the embodiment shown. For instance, in the embodiment of the roller blind limiter assembly 1150 represented in
Moreover, even if in the embodiment show, the limit nut 250 is configured to abut against the winding stopper 172 of the limit screw 162 when the roller blind 56 reaches the upper end position corresponding to the retracted configuration thereof, it could also be conceived a roller blind limiter assembly wherein the limit nut would abut the winding stopper when the roller blind reaches the lower end position (i.e. corresponding to the extended configuration) or a roller blind limiter assembly wherein one or more limit nuts would abut one or more winding stoppers when the roller blind reaches each of the upper and lower end positions.
Bearing Sleeve
As represented for instance in
The bearing sleeve 300 extends along the first axis X1 and comprises a spring-receiving end 302 (or spring-supporting end 302, or torsion spring-mounting end 302), at a distal end thereof, having a substantially cylindrical shape, and a bearing body 304 having also a substantially cylindrical shape with a stopper-receiving cavity 305 (or limiter assembly-receiving cavity 305) formed therein. The limiter assembly-receiving cavity 305 opens out at a proximal end 306 of the bearing sleeve 300.
As represented for instance in
As represented in
As represented in
As represented in
As represented for instance in
Moreover, as represented in
It is thus understood that, when the roller blind tube 52 is rotated about the first axis X1, the bearing sleeve 300 and the stopper 250 inserted therein are also rotated about the first axis X1, whereas the roller blind-stopping system 160 is prevented from rotating about the first axis X1 (i.e. is fixedly mounted to the roller blind support). A bearing surface 320, as represented in
It is appreciated that the shape and the configuration of the bearing sleeve 300 can vary from the embodiment shown. It is understood that the bearing sleeve 300 forms an interface between the limit nut 250 and the roller blind tube 52 to operatively couple together the limit nut 250 and the roller blind tube 52. It could also be conceived an interface having any other shape and dimension, or even a roller blind mechanism wherein the limit nut 250 would be directly operatively coupled to the roller blind tube 52.
Spring-Supporting Sleeve
Referring back to
In the embodiment shown, the spring-supporting sleeve 350 extends along the first axis X1. A shaft-receiving cavity 352 is formed therein and is shaped and dimensioned to prevent the spring-supporting sleeve 350 from pivoting about the coupling shaft 130 received therein upon actuation of the actuator 60 (i.e. upon rotation of the roller blind tube 52 about the first axis X1). The spring-supporting sleeve 350 has a support-mounting end portion 354 at a distal end thereof (considered with respect to the support-engaging member 164), and a spring-supporting portion 356 at a proximal end thereof. Moreover, as represented in particular in
It is appreciated that the shape and the configuration of the spring-supporting sleeve 350 can vary from the embodiment shown.
It is thus understood that, in the embodiment shown, the coupling shaft 130 extends and is maintained between the spring-supporting sleeve 350 and the roller blind-stopping system 160. More particularly, a distal end portion 134 of the shaft 130 is received in the shaft-receiving cavity 352 of the spring-supporting sleeve 350 and the first end portion 132 (or proximal end portion 132) of the shaft 130 is received in the shaft-receiving cavity 174 formed in the limit screw 162 of the roller blind-stopping assembly 160. Due to the above-described mounting of the roller blind-stopping system 160 to the roller blind-supporting bracket 80 (or more generally the mounting of the roller blind-stopping system 160 to the roller blind support) via, in a direct or an indirect manner, the support-engaging member 164, the shaft 130 is prevented from rotating about the first axis X1 when the roller blind tube 52, which is angularly coupled to the bearing sleeve 300 and the stopper 250, is pivoted about the first axis X1.
Helical Torsion Spring
The roller blind mechanism 100 further comprises a helical torsion spring 400 which is configured to store energy when the roller blind assembly 50 is unwound (i.e. when the roller blind 56 is extended), and to ease the winding of the roller blind assembly 50 (i.e. to ease the winding—for instance of the fabric secured to the roller blind tube 52—of the roller blind tube assembly 50, i.e. to ease the configuration of the roller blind 56 into the retracted configuration or into any intermediate configuration between the extended configuration and the retracted configuration).
The torsion spring 400 might also be referred to as a balance spring as it is configured to substantially balance—or substantially compensate—the torque applied to the roller blind tube 52 due to the weight of the fabric 56 (or blind 56) for the different vertical positions of the lower edge thereof between the wound and unwound configurations of the roller blind tube assembly 50 (i.e. between the retracted and the extended configurations of the blind 56).
As represented for instance in
It is thus understood that when the roller blind tube 52 is pivoted about the first axis X1 to extend the roller blind 56 (for instance upon actuation of the actuator 60 of the roller blind system 10 to extend the roller blind 56), the torsion spring 400 is tensed or loaded and stores energy. Reversely, when the roller blind tube 52 is pivoted about the first axis X1 to retract the roller blind 56 (for instance upon actuation of the actuator 60 to retract the roller blind 56), the torsion spring 400 extends and releases the stored energy.
Spring Stiffness Adjuster
It is known that a spring constant of the helical torsion spring 400 has to be chosen as close as possible, for the different configurations of the roller blind tube 52 between the wound configuration and the unwound configuration (i.e. for the different configurations of the blind 56 between the retracted and the extended configurations, i.e. between the upper and lower end positions thereof), to the torque applied to the roller blind tube 52 by the fabric 56 (or blind 56) comprising for instance the weight bar 58.
To this end, the roller blind mechanism 100 firstly comprises a spring stiffness adjuster 450 represented, for instance, in
The spring stiffness adjuster 450 extends along the first axis X1 and is shaped and dimensioned to be at least partially surrounded by the torsion spring 400. The spring stiffness adjuster 450 comprises in the embodiment shown a shaft-receiving through opening 452 with a substantially square-shaped cross-section, in the embodiment shown, for the spring stiffness adjuster 450 to be displaceable along at least a portion of the shaft 130. The spring stiffness adjuster 450 has an outer cross-section equal to or smaller than an inner cross-section of the helical torsion spring 400 and is inserted into an inner cavity defined by the helical torsion spring 400.
Moreover, the spring stiffness adjuster 450 comprises a spring-anchoring portion 454, for instance at a proximal end thereof The spring-anchoring portion 454 might have a substantially cylindrical shape. In the embodiment shown, the spring-anchoring portion 454 comprises a plurality of anchoring members 455 mobile with respect to each other, for the spring-anchoring portion 454 to be configured in a compact configuration wherein the spring-anchoring portion has a first outer cross-section, and in a deployed configuration (as represented in
Moreover, the spring stiffness adjuster 450 comprises a threaded portion 456, for instance at a distal end thereof. In other words, a thread 458 is formed on an outer surface of the spring stiffness adjuster 450. The thread 458 is designed to substantially conform to the coils of the helical torsion spring 400 and the spring stiffness adjuster 450 is thus configured to be axially displaced along the longitudinal direction X1 with regards to the torsion spring 400 so as to adjust the stiffness of the helical torsion spring 400. For instance, the thread 458 is formed of a plurality of spaced-apart thread portions.
The present disclosure thus also concerns a method for adjusting the spring stiffness of the helical torsion spring 400. To this end, as represented in
The cooperation between the thread 458 of the spring stiffness adjuster 450 and the coils of the torsion spring 400 is of the worm-drive type so that the spring stiffness adjuster 450 is axially displaced within the inner cavity of the torsion spring 400 upon rotation of the shaft 130. Then, the helical torsion spring 400 is preloaded (i.e. one of its end portions 410, 412—the distal end portion 410 in the embodiment shown—is pivoted about the first axis X1 prior to the pivoting of the roller blind tube 52 about the first axis X1). To this end, as represented in
As represented in
The method further comprises a step of removing the spring stiffness-adjusting shaft 140 from the torsion spring 400 and from the spring stiffness adjuster 450, and a step of engaging the coupling shaft 130 (
In other words, the cooperation of the spring stiffness adjuster 450 with the spring stiffness-adjusting shaft 140 allows axial displacement of the spring stiffness adjuster 450 along the torsion spring 400 in both directions (i.e. along the first axis X1), the spring-anchoring portion 454 being in the compact configuration. The cooperation of the coupling shaft 130 with the spring stiffness adjuster 450 allows configuring the spring-anchoring portion 454 of the spring stiffness adjuster 450 in the deployed configuration so as to prevent axial displacement of the spring stiffness adjuster 450 along the torsion spring 400. It could also be conceived a shaft that would be shaped and dimensioned to allow both the axial displacement of the spring stiffness adjuster 450 along the torsion spring 400 and the radial displacement of the anchoring members 455 (i.e. the configuration of the spring-anchoring portion 454 in the deployed configuration), for instance via a deployable portion of such a shaft (not represented).
The number of active coils of the helical torsion spring 400 being smaller compared to a torsion spring 400 without a spring stiffness adjuster 450 engaged therewith and at least partially surrounded thereby, it is understood that the stiffness of the helical torsion spring 400 with the spring stiffness adjuster 450 engaged therewith is increased compared to a torsion spring 400 without a spring stiffness adjuster 450. In other words, the spring stiffness adjuster 450 allows to directly adjust the number of active coils of the helical torsion spring 400.
In the embodiment shown, the rotatable end portion 412 of the torsion spring 400 is located between the fixed end portion 410 thereof and the roller blind limiter assembly 150. It could also be conceived a roller blind system wherein the fixed end portion of the torsion spring would be located between the rotatable end portion thereof and the roller blind limiter assembly.
It is appreciated that the shape, the configuration, and the location of the spring stiffness adjuster 450 with regards to the torsion spring 400, as well as the shape and configuration of the spring-anchoring portion 454 and the threaded portion 456, can vary from the embodiment shown. It could for instance be conceived a spring stiffness adjuster with a spring-anchoring portion 454 that would be formed of a single piece.
It is thus understood that, once the desired longitudinal position of the spring stiffness adjuster with regards to the torsion spring is reached, the axial displacement of the spring stiffness adjuster is prevented either by the cooperation of the torsion spring with the spring-anchoring portion of the spring stiffness adjuster upon reduction of the inner cross-section of the torsion spring (for instance in the embodiments shown in
Moreover, it is understood that the roller blind mechanism 100′ might also be used to preload the helical torsion spring 400′ even when no spring stiffness adjuster is inserted into the helical torsion spring 400′, as represented in
It is further understood that the preloading of the helical torsion spring 400, with or without the spring stiffness adjuster 450 therein, is made possible, in the disclosed roller blind mechanism 100, by the engagement of the proximal end portion 412 with the spring-receiving end 302 of the bearing sleeve 300. The engagement of the proximal end portion 412 (or rotatable end portion 412) of the spring 400 to the bearing sleeve 300 also allows maintaining the preload applied to the spring 400. Moreover, the preloading of the helical torsion spring 400, with or without the spring stiffness adjuster 450 therein, is also made possible by the roller blind limiter assembly 150 and by the stopper 250 abuttable against the winding stopper 172 of the roller blind-stopping system 160: when the stopper 250 is not in an abutting configuration with the abutting assembly 160 while the spring-supporting sleeve 350 with the distal end portion 410 of the helical torsion spring 400 engaged therewith is pivoted about the first axis X1, the bearing sleeve 300 will be pivoted about the first axis X1 until the stopper 250 abuts the winding stopper 172 of the abutting assembly 160. Once the stopper 250 is configured in the abutting configuration, the bearing sleeve 300 will be prevented from rotating about the first axis X1 when the spring supporting sleeve 350 with the distal end portion 410 of the helical torsion spring 400 engaged therewith is further pivoted about the first axis X1, thus allowing the preloading of the helical torsion spring 400. It is thus understood that the roller blind limiter assembly 150 of the roller blind mechanism 100 of the present disclosure allows maintaining the preloading of the helical torsion spring 400. The helical torsion spring 400 can thus easily be preloaded, for instance prior to the sending of the roller blind mechanism 100 to the final user.
Moreover, the adjustment of the stiffness of the helical torsion spring 400 as well as the preloading of the torsion spring 400 can be performed independently from the above-described adjustment of the winding position of the roller blind system 10 via the roller blind-stopping system 160.
As apparent in particular from
Mechanism-Levelling System
As represented in
The mechanism-levelling system 700 comprises a bottom abutting portion 710 at least partially supporting the holding portion 194 when received in the roller blind stopper-receiving cavity 702. The bottom abutting portion 710 is configurable into at least two vertical positions so as to adjust a vertical position of the holding portion 194, and thus so as to adjust a vertical position of the roller blind mechanism 100.
In the embodiment shown, the mechanism-levelling system 700 comprises a support-mounting member 720 in which the roller blind stopper-receiving cavity 702 is formed. For instance, the support-mounting member 702 comprises a support-mounting plate having a substantially circular shape. The support-mounting member 720 is fixedly mountable to the roller blind support via a levelling system fastener 722 insertable into a fastener-receiving opening 724 formed in the support-mounting member 720, for instance opening into the roller blind stopper-receiving cavity 702. In the embodiment shown, the fastener-receiving opening 724 is substantially oblong.
Moreover, the support-mounting member 720 comprises first and second vertical guiding rails 730, 732 at least partially delimiting the roller blind stopper-receiving cavity 702 (or roller blind stopper engagement slot 702). The support-mounting member 720 further comprises a bottom wall portion 734, for instance substantially arcuate (so as to conform to a lower portion of the support-engaging member 164, in the embodiment shown). The bottom abutting portion 710 protrudes inwardly with respect to the roller blind stopper-receiving cavity 702 from the bottom wall portion 734. The roller blind stopper-receiving cavity 702 opens at an upper portion 721 of the support-mounting member 720 so as to define therein a roller blind stopper insertion opening 704.
In the embodiment shown, the support-mounting member 720 comprises a levelling rod-receiving cavity 736, for instance formed in the bottom wall portion 734 thereof and opening into the roller blind stopper-receiving cavity 702. For instance, the levelling rod-receiving cavity 736 is substantially cylindrical and substantially coaxial with the roller blind stopper-receiving cavity 702. The mechanism-levelling system further comprises a levelling member 750 comprising a levelling body 752 engageable in the leveling rod-receiving cavity 736 and a protruding portion comprising the bottom abutting portion 710. The levelling member 750 is displaceable within the leveling rod-receiving cavity 736, so as to modify a length of the protruding portion comprising the bottom abutting portion 710, and thus so as to modify the vertical position of the bottom abutting portion 710. In the embodiment shown, the levelling body 752 comprises a threaded portion shaped and dimensioned to cooperate with a corresponding thread formed on an inner surface at least partially delimiting the leveling rod-receiving cavity 736.
In the embodiment shown, the roller blind mechanism 100 further comprises a mounting washer 760 at least partially engageable with the holding portion 194 of the roller blind-stopping system 160. The mounting washer 760—having for instance a substantially rectangular shape—is engageable at least partially in the roller blind stopper-receiving cavity 702 for the mounting washer 760 to be sandwiched between the support-mounting member 720 and the support-engaging member 164 of the roller blind-stopping system 160 when in use. In the embodiment shown, a fastener-receiving through opening 762 is formed in the mounting washer 760 shaped, located and dimensioned to be in register with the fastener-receiving opening 724 formed in the support-mounting member 720 and with a fastener-receiving aperture 193 formed in the holding portion 194 of the support-engaging member 164.
It is thus understood that the mechanism-levelling system 700 (or roller blind mechanism-levelling system 700) is configured to adjust the vertical position of the roller blind mechanism 100 when mounted to—or engaged with—the roller blind support. The roller blind limiter assembly 150 is indirectly mounted to the roller blind support via the mechanism-levelling system 700. In other words, the mechanism-leveling system 700 forms a mounting interface between the roller blind limiter assembly 150 (more particularly the support-engaging member 164 thereof) and the roller blind support. When the mechanism-leveling system 700 is mounted to the roller blind support with the holding portion 194 of the support-engaging member 164 at least partially inserted in the roller blind stopper-receiving cavity 702 thereof, a lower portion of the holding portion 194 is supported by the bottom abutting portion 710. In case the roller blind mechanism 100 would not be properly aligned (i.e. the vertical position of the roller blind limiter assembly 150 would not satisfactory, for instance if the roller blind mechanism 100 extends in a substantially inclined way with respect to a horizontal direction), the vertical position of the bottom abutting portion 710 can be modified (either lowered or raised), for instance from an outside of the roller blind stopper-receiving cavity 702, by cooperating with a lower end portion 753 of the leveling member 750 so as to displace the levelling body 752 within the leveling rod-receiving cavity 736. Moreover, the mechanism-levelling system 700 makes it possible to modify the vertical position of the roller blind mechanism 100 without modifying the shaped and dimensions of any of its components.
It is understood that, in the embodiment shown, when the holding portion 194 is at least partially inserted in the roller blind stopper-receiving cavity 702, the two support-mounting tabs 203 of the support-engaging member 164 are substantially vertically aligned with each other.
It is appreciated that the shape and the configuration of the mechanism-levelling system can vary from the embodiment shown.
Support-Mounting Sleeve
As represented in
The support-mounting sleeve 40 thus comprises outer angular couplers 42 and inner angular couplers formed on outer and inner surfaces thereof and configured to cooperate respectively with the angular couplers formed on the inner surface of the roller blind tube 52 and the angular couplers 316 formed on the outer surface of the bearing body 304 of the bearing sleeve 300.
It is appreciated that the support-mounting sleeve 40 is optional and that the shape and the configuration of the support-mounting sleeve 40 can vary from the embodiment shown.
Rotation Bearing
The adjustable roller blind mechanism 100 further comprises, as represented in
The rotation bearing 500 has an outer surface with angular couplers 502 formed thereon, that are configured to cooperate with corresponding angular couplers formed on the inner surface of the roller blind tube 52 so that when the roller blind system mechanism 100 is inserted into the mechanism-receiving cavity 54, the rotation bearing 500 and the roller blind tube 52 are angularly coupled to each other upon rotation of the roller blind tube 52 about the first axis X1 (for instance upon actuation of the actuator 60). The rotation bearing 500 is thus configured to contribute to maintaining the roller blind mechanism 100 within the mechanism-receiving cavity 54 formed in the roller blind tube 52.
The rotation bearing 500 further comprises flexible tongues 506 protruding outwardly from the outer surface thereof that are dimensioned and configured so that the rotation bearing 500 conforms to the inner surface of the roller blind tube 52. The flexible tongues 506 thus contribute to the angular coupling of the rotation bearing 500 and the roller blind tube 52 and limit the risk of a roller blind mounting that would be either too tight or too loose, that would not be satisfactory and/or that might cause undesirable noises. It is understood that the number, shape and dimensions of the flexible tongues 506 are not limited to the embodiment shown.
Moreover, the rotation bearing 500 has an inner cavity 504 formed therein, extending along the first axis X1 and configured for the mounting-end portion 354 of the spring-supporting sleeve 350 to be rotatably mounted thereto. In other words, when the rotation bearing 500 is driven in rotation about the first axis X1 by the roller blind tube 52, the spring-supporting sleeve 350 is prevented from rotating about the first axis X1.
Protective Tube
The adjustable roller blind mechanism 100 further comprises, in the embodiment shown, as represented for instance in
It is appreciated that the shape, the configuration, and the location of the protective tube 520 and the rotation bearing 500 can vary from the embodiment shown.
As represented in
Several alternative embodiments and examples have been described and illustrated herein. The embodiments of the invention described above are intended to be exemplary only. A person of ordinary skill in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person of ordinary skill in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. Accordingly, while the specific embodiments have been illustrated and described, numerous modifications come to mind. The scope of the invention is therefore intended to be limited by the scope of the appended claims.
The present application claims priority from U.S. provisional patent application No. 62/785.787, filed on Dec. 28, 2018 and entitled “ADJUSTABLE ROLLER BLIND MECHANISM”, the disclosure of which being hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2019/051911 | 12/27/2019 | WO | 00 |
Number | Date | Country | |
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62785787 | Dec 2018 | US |