The present invention relates to a roller device, a fixing device, and an image forming apparatus such as a copying machine, a multifunction machine, a printer apparatus, or a facsimile apparatus.
When a roller device that includes a first roller and a second roller swingable to change the pressure on the first roller is included in an image forming apparatus, for example, the roller device is used for a fixing device in which the first roller is a fixing roller and the second roller is a pressure roller.
In such a roller device, a surface of the second roller is usually contaminated by foreign matter such as paper dust and toner. For this reason, the roller device usually includes a cleaning member that contacts the second roller to clean the second roller.
In a conventional roller device including such a cleaning member, the cleaning member is always made to press-contact the second roller with a constant contact pressure. Consequently, if the surface of the second roller is not contaminated or less contaminated, the contact pressure of the cleaning member on the second roller is always constant and the life of the cleaning member is reduced accordingly.
Regarding this point, Japanese Patent Laying-Open No. 2003-167456 describes a configuration in which a tension roller (the first roller) and a backup roller (the second roller) are moved to be close to each other for the purpose of changing the contact pressure of a web (the cleaning member) disposed between the tension roller and the backup roller on the backup roller (see FIG. 4 in Japanese Patent Laying-Open No. 2003-167456). In addition, Japanese Patent Laying-Open No. 2013-50662 describes a configuration in which a web sheet is moved away from a pressure roller (a second roller) in response to the pressure roller moving away from a fixing roller (a first roller) (see FIGS. 2 and 3 in Japanese Patent Laying-Open No. 2013-50662).
In the configurations described in Patent Laying-Open Nos. 2003-167456 and 2013-50662, however, when a contact-pressure release operation is performed to release the contact pressure of a second roller on a first roller, a cleaning member cannot perform a cleaning operation.
The present invention has been achieved in view of the above problems, and an object of the invention is to provide a roller device that includes a first roller, a second roller swingable to change the pressure on the first roller, and a cleaning member which contacts the second roller to clean the second roller, that can improve the life of the cleaning member, and that enables the cleaning member to perform a cleaning operation when the second roller performs a contact-pressure release operation on the first roller and to provide a fixing device and an image forming apparatus.
To solve the problems, the present invention provides a roller device, a fixing device, and an image forming apparatus as follows.
(1) Roller Device
A roller device according to the present invention includes a first roller, a second roller that is swingable to change a pressure on the first roller, and a cleaning member that contacts the second roller to clean the second roller. The cleaning member is disposed to be opposite to the first roller with the second roller being provided between the cleaning member and the first member. When the second roller is placed at a first position on a side of the first roller, a pressure between the second roller and the first roller is a first roller pressure and a pressure between the second roller and the cleaning member is a first cleaning pressure. When the second roller is placed at a second position on a side of the cleaning roller, a pressure between the second roller and the first roller is a second roller pressure less than the first roller pressure, and a pressure between the second roller and the cleaning member is a second cleaning pressure larger than the first cleaning pressure.
(2) Fixing Device
A fixing device includes the roller device according to the present invention. The first roller is a fixing roller and the second roller is a pressure roller.
(3) Image Forming Apparatus
An image forming apparatus includes the roller device according to the present invention or the fixing device according to the present invention.
According to the present invention, the life of the cleaning member can be improved and when a contact-pressure release operation is performed to release the contact pressure of the second roller on first roller, the cleaning member can perform a cleaning operation.
Embodiments of the present invention will be described below with reference to the drawings. In the following description, the same components will be designated by the same reference numerals and, further, have the same names and the same functions. Consequently, these components will not be repeatedly described in detail.
[Overall Configuration of Image Forming Apparatus]
The image forming apparatus 100 includes a document feeder 108 and an image forming apparatus main body 110. The image forming apparatus main body 110 includes an image forming part 102 and a sheet transporting system 103.
The image forming part 102 includes an optical scanner 1, a plurality of development devices 2, a plurality of photosensitive drums 3 functioning as an electrostatic latent image carrier, a plurality of cleaning devices 4, a plurality of charging devices 5, an intermediate transfer belt device 6, a plurality of toner cartridge devices 21, and a fixing device 7. The sheet transporting system 103 includes a paper feed tray 81, a manual paper feed tray 82, and a discharge tray 15.
A document table 92 composed of a transparent glass, on which a document (not shown) is placed, is disposed on the image forming apparatus main body 110. The image reader 90 for reading images of the document is disposed under the document table 92. The document feeder 108 is disposed on the document table 92. An image of the document read by the image reader 90 is transmitted as image data to the image forming apparatus main body 110. An image formed based on the image data in the image forming apparatus main body 110 is recorded on a sheet P.
Image data handled by the image forming apparatus 100 is applicable to color images using a plurality of colors (in this example, black (K), cyan (C), magenta (M), and yellow (Y)). Consequently, the development device 2, the photosensitive drum 3, the cleaning device 4, the charging device 5, and the toner cartridge device 21 are respectively provided in plural (in this example, four for black, cyan, magenta, and yellow) so as to form a plurality types (in this example, four types of) images of the respective colors. In this way, a plurality of (in this example, four) image stations are configured.
When the image forming apparatus 100 forms images, a sheet P is supplied from the paper feed tray 81 or the manual paper feed tray 82 and transported to a registration roller 13 by a first transportation roller 12a disposed along a sheet transportation path S. Next, the sheet P is transported by a transfer roller 10 at a timing of registering toner images on an intermediate transfer belt 61 circulating in a circulation direction V in the intermediate transfer belt device 6 on the sheet P, so that the toner images are transferred to the sheet P. The sheet P then passes through a fixing roller 71 and a pressure roller 72 in the fixing device 7 for the purpose of thermally melting and fixing unfixed toner on the sheet P, and further passes through a second transportation roller 12b and a discharge roller 31 to be discharged on the discharge tray 15.
[Fixing Device]
The fixing device 7 is a fixing device with a belt fixing system. In the fixing device 7, a fixing belt 74 is entrained about a plurality of rollers (in this example, the fixing roller 71, a heating roller 73, and a tension roller 76). The fixing belt 74 transmits heat from the heating roller 73 to the fixing roller 71. The fixing device 7 is configured that the pressure roller 72 is pressed against the fixing roller 71 via the fixing belt 74.
In addition, the fixing belt 74 is heated by a heat source 73c disposed inside of the heating roller 73. The fixing belt 74 is configured to keep a predetermined fixing temperature based on a signal from a temperature detector 77. The fixing belt 74 thermally fixes multicolor toner images transferred to the sheet P on the sheet P with the pressure roller 72. The multicolor toner images thus melt, mix, and press-contact the sheet P to be thermally fixed on the sheet P. The temperature detector 77 is a temperature sensor that detects the surface temperature of the fixing belt 74 in a contact or noncontact manner, such as a thermistor.
Next, an example of using the roller device 200 according to the present embodiment for the fixing device 7 with a belt fixing system is described below.
In the present embodiment, the fixing device 7 includes a first roller (in this example, the fixing roller 71), a second roller (in this example, the pressure roller 72), and a cleaning member (in this example, a cleaning roller 75). The pressure roller 72 can swing to change the pressure on the fixing roller 71. The cleaning roller 75 contacts the pressure roller 72 to clean the pressure roller 72. The cleaning roller 75 is disposed to be opposite to the fixing roller 71 with the pressure roller 72 being provided therebetween.
The fixing device 7 further includes the endless fixing belt 74, an urging member (specifically, a press-contact spring 78), and a swing member 211. The fixing belt 74 is entrained about the fixing roller 71 and the heating roller 73. The swing member 211 is supported by a main body of the fixing device 7 (specifically, a main body frame FL) to be swingable around a swing axis (a swing shaft Q1) along a direction of a rotation axis of the pressure roller 72. The press-contact spring 78 press-contacts the pressure roller 72 against the fixing roller 71 with the fixing belt 74 being interposed between the pressure roller 72 and the fixing roller 71. A fixing nip is thus formed between the fixing belt 74 and the pressure roller 72. The press-contact spring 78 is connected to the main frame FL at one end and to the swing member 211 at the other end.
The fixing device 7 is constituted by a belt unit 210, a press-contact unit 220, and the cleaning unit 230.
The belt unit 210 includes the fixing roller 71, the heating roller 73, the fixing belt 74, and the tension roller 76. The fixing roller 71 is disposed in the main frame FL in a manner that a rotation shaft 71a is rotatable via a bearing 71b. The fixing roller 71 includes an elastic layer 71c (see
The heating roller 73 is disposed in the main body frame FL in a manner that a rotation shaft 73a is rotatable via a bearing 73b. The heating roller 73 includes the heat source 73c and heated by the heat source 73c. The fixing belt 74 can thus be heated through the heating roller 73. The tension roller 76 may be disposed outside the fixing belt 74.
The press-contact unit 220 functions as a unit that performs press-contact and pressure adjustments of the pressure roller 72 on the fixing roller 71, and press-contact release of the pressure roller 72 from the fixing roller 71.
The press-contact unit 220 includes a drive device 221. The drive device 221 swings the swing member 211 around the swing shaft Q1. The drive device 221 includes a rotation drive shaft 221a, an eccentric cam member 221b, a rotation drive part 221c, and a drive transmission mechanism 221d.
Drive force is transmitted from the rotation drive part 221c via the drive transmission mechanism 221d to the rotation drive shaft 221a. The eccentric cam member 221b is disposed on the rotation drive shaft 221a to contact a rotation member FL1 in the main body frame FL. The rotation drive part 221c is configured by a drive motor. The drive transmission mechanism 221d is configured by a gear train. The eccentric cam member 221b can rotate by rotation drive force transmitted from the rotation drive part 221c via the rotation drive shaft 221a and the drive transmission mechanism 221d. The eccentric cam member 221b can thus swing the pressure roller 72 that is supported by the swing member 211 against the press-contact spring 78 between the first position P1 about the swing shaft Q1 (see
The cleaning unit 230 is disposed to be removable from the main body frame FL. The cleaning unit 230 is disposed to be opposite to the belt unit 210 with the pressure roller 72 being interposed therebetween. The cleaning unit 230 includes a main body 231, a movable part 232, and an urging member (in this example, a press-contact spring 233).
The main body 231 supports the movable part 232 in a manner that the movable part 232 can move in a movement direction M along a radial direction of the pressure roller 72 (in a horizontal direction) on the opposite side to the belt unit 210. Unit support parts 231a are respectively disposed at both end portions of the main body 231 in a longitudinal direction N. The longitudinal direction N is along an axial direction of the cleaning roller 75. An engagement part 231b is formed in each of the unit support parts 231a (see
The pressure roller 72 and the heating roller 73 are rotated in response to rotation of the fixing roller 71. The cleaning roller 75 is rotated in response to rotation of the pressure roller 72.
(Control Unit)
As shown in
Detection of Position of Pressure Roller
The fixing device 7 further includes a position detector 240 (see
Swing Operation of Pressure Roller
The control unit 130 outputs an operation signal indicating the rotational position (the rotation angle) of the eccentric cam member 241a determined by using the home position (the original position) of the eccentric cam member 241a as a reference to the rotation drive part 221c. The control unit 130 can rotate the eccentric cam member 241a via the rotation drive shaft 221a by the rotation drive unit 221c. Consequently, it is possible to perform press-contact and pressure adjustments of the pressure roller 72 on the fixing roller 71 and press-contact release of the pressure roller 72 from the fixing roller 71.
In the present embodiment, when the pressure roller 72 is placed at the first position P1, the pressure between the pressure roller 72 and the fixing roller 71 is a first roller pressure. At this time, a cleaning operation is performed in a state where the pressure between the pressure roller 72 and the cleaning roller 75 is a first cleaning pressure. Meanwhile, when the pressure roller 72 is placed at the second position P2, the pressure between the pressure roller 72 and the fixing roller 71 is a second roller pressure less than the first roller pressure. At this time, the cleaning operation is performed in a state where the pressure between the pressure roller 72 and the cleaning roller 75 is a second cleaning pressure larger than the first cleaning pressure. Consequently, when the pressure roller 72 is placed at the first position P1, the pressure between the pressure roller 72 and the cleaning roller 75 is the first cleaning pressure less than the second cleaning pressure. The life of the cleaning roller 75 can thus be improved. In addition, even when the pressure roller 72 is placed at the second position P2, the cleaning roller 75 can perform the cleaning operation. Consequently, if a contact-pressure release operation is performed to release the pressure of the pressure roller 72 on the fixing roller 71, the cleaning roller 75 can perform the cleaning operation.
As the contact pressure between the cleaning roller 75 and the pressure roller 72 is increased, the cleaning performance of the cleaning roller 75 is improved. When the contact pressure between the cleaning roller 75 and the pressure roller 72 is too large, however, foreign matter adhered to the cleaning roller 75 by the cleaning operation may return to the pressure roller 72. When the cleaning operation is performed during an image forming operation, the foreign matter may affect images.
Regarding this point, the image forming operation can be performed when the pressure roller 72 is placed at the first position P1 in the present embodiment. The image forming operation can be performed when the contact pressure between the cleaning roller 75 and the pressure roller 72 is small. Consequently, when the cleaning operation is performed during the image forming operation, it is possible to prevent the foreign matter adhered to the cleaning roller 75 by the cleaning operation from returning to the pressure roller 72. It is thus possible to prevent the foreign matter from affecting images. In addition, it may be configured that the image forming operation is not performed when the pressure roller 72 is placed at the second position P2. Consequently, the image forming operation is not performed when the contact pressure between the cleaning roller 75 and the pressure roller 72 is large. The cleaning performance of the cleaning roller 75 can thus be more improved than that during the image forming operation. If the foreign matter adhered to the cleaning roller 75 by the cleaning operation returns to the pressure roller 72, the image forming operation is not performed and thus influence of the foreign matter on images is not particularly problematic.
Magnitude relationships between the first roller pressure, the second roller pressure, the second cleaning pressure, and the first cleaning pressure are as follows.
The first roller pressure may be larger than the second cleaning pressure and the second cleaning pressure may be larger than the second roller pressure. In this case, the second roller pressure may be larger than the first cleaning pressure or may be equal to the first cleaning pressure (first roller pressure >second cleaning pressure >second roller pressure >first cleaning pressure).
Alternatively, the first roller pressure may be larger than the second cleaning pressure and the second cleaning pressure may be larger than the first cleaning pressure. In this case, the first cleaning pressure may be larger than the second roller pressure (including a case where no pressure is applied) (first roller pressure >second cleaning pressure >first cleaning pressure >second roller pressure).
Alternatively, the first roller pressure may be larger than the second cleaning pressure and the second cleaning pressure may be equal to the second roller pressure. In this case, the second roller pressure may be larger than the first cleaning pressure (first roller pressure >second cleaning pressure=second roller pressure >first cleaning pressure).
Alternatively, the first roller pressure may be larger than the second roller pressure and the second roller pressure may be larger than the second cleaning pressure. In this case, the second cleaning pressure may be larger than the first cleaning pressure (first roller pressure >second roller pressure >second cleaning pressure >first cleaning pressure).
The contact pressure between the cleaning roller 75 and the pressure roller 72 can be changed in the present embodiment. The contact pressure between the cleaning roller 75 and the pressure roller 72 can thus be changed according to contamination on a surface of the pressure roller 72. The degree to which the cleaning roller 75 cleans the pressure roller 72 can thus be adjusted. That is, when the surface of the pressure roller 72 is less contaminated, the contact pressure between the cleaning roller 75 and the pressure roller 72 is less than that when the surface of the pressure roller 72 is contaminated. It is thus possible to prevent a reduction in the life of the cleaning roller 75. Such an adjustment is preferably performed when the pressure roller 72 is placed at the second position P2.
The cleaning roller 75 is urged toward the pressure roller 72 by the press-contact spring 78 in the present embodiment. The contact pressure between the cleaning roller 75 and the pressure roller 72 can thus be increased. It is thus possible to further improve the cleaning performance of the cleaning roller 75.
The pressure roller 72 may be formed in a manner that its outer diameter is gradually increased from a center portion of the pressure roller 72 in the longitudinal direction N toward an outer end portion thereof (formed in an inverted crown shape). In this case, when the outer diameter of the cleaning roller 75 is constant or substantially constant in the longitudinal direction N, the contact pressure between the cleaning roller 75 and the pressure roller 72 is not uniform in the longitudinal direction N. Consequently, the cleaning performance of the cleaning roller 75 may vary in the longitudinal direction N.
Regarding this point, when the pressure roller 72 is formed in an inverted crown shape, the cleaning roller 75 is formed in a manner that its outer diameter is gradually reduced from a center portion of the cleaning roller 75 in the longitudinal direction N toward an outer end portion thereof (formed in a crown shape) according to the shape of the pressure roller 72. The contact pressure between the cleaning roller 75 and the pressure roller 72 can thus be uniform in the longitudinal direction N of the pressure roller 72. Consequently, the cleaning performance of the cleaning roller 75 is constant or substantially constant in the longitudinal direction N.
It is configured in the present embodiment that the pressure roller 72 steplessly swings relative to the fixing roller 71 by a cam mechanism. The contact pressure between the cleaning roller 75 and the pressure roller 72 can thus be changed steplessly. The contact pressure between the cleaning roller 75 and the pressure roller 72 can be steplessly changed depending on contamination on the surface of the pressure roller 72. The degree to which the cleaning roller 75 cleans the pressure roller 72 can be adjusted steplessly. In addition, the contact pressure between the pressure roller 72 and the fixing roller 71 (the fixing belt 74) can be steplessly changed. The contact pressure between the pressure roller 72 and the fixing roller 71 can be steplessly changed depending on the degree of toner fixing. In this example, the control unit 130 is configured to adjust the degree of cleaning and/or the degree of fixing through an input screen displayed on a display unit (not shown) in an operation unit (not shown) in a simulation mode. On the input screen, values of the contact pressure between the cleaning roller 75 and the pressure roller 72 when the pressure roller 72 is placed at the second position P2 and/or values of the contact pressure between the pressure roller 72 and the fixing roller 71 when the pressure roller 72 is placed at the first position P1 can be input.
The fixing belt 74 is entrained about the fixing roller 71 in the present embodiment. In this manner, the configuration of the present embodiment can be applied to a fixing device of a fixing belt type.
In the present embodiment, during an image forming operation, the control unit 130 drives the fixing device 7 to rotate the fixing roller 71 in the same direction as the rotation direction of the fixing roller 71 during the image forming operation while the pressure roller 72 is placed at the first position P1. The control unit 130 performs, for a predetermined first period T1, a first drive operation of driving the fixing device 7 to rotate the fixing roller 71 in the same direction as the rotation direction of the fixing roller 71 during the image forming operation while the pressure roller 72 is placed at the first position P1. In addition, the control unit 130 performs, for a predetermined second period T2, a second drive operation of driving the fixing device 7 to rotate the fixing roller 71 in the same direction as the rotation direction of the fixing roller 71 during the mage forming operation while the pressure roller 72 is placed at the second position P2. The first drive operation is thus continuously shifted to the second drive operation before or after the image forming operation.
In the present embodiment, the control unit 130 performs a third drive operation of driving the fixing device 7 to rotate the pressure roller 72 in the opposite direction to the rotation direction of the pressure roller 72 during an image forming operation while the pressure roller 72 is placed at the second position P2. The pressure roller 72 can thus rotate in the opposite direction to the rotation direction of the pressure roller 72 during the image forming operation. The cleaning performance of the cleaning roller 75 can thus be further improved.
In the second drive operation shown in
While the cleaning member is a cleaning roller in the present embodiment, the cleaning member may be a cleaning web or a cleaning pad.
While the roller device is used for a fixing device with a belt fixing system in the present embodiment, the roller device may be used for a fixing device without a belt. In addition, while the roller device is used for a fixing device, the roller device may be used for a transportation device that transports sheets in an image forming apparatus.
The present invention is not limited to the embodiments described above, and may be implemented in other various forms. These embodiments are only illustrative in all aspects, not restrictive. The scope of the present invention is defined by the appended claims and is not restricted by the specification. Modifications and changes falling within the equivalent scope of the claims are all included in the scope of the present invention.
Number | Date | Country | Kind |
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2017-223644 | Nov 2017 | JP | national |