Patent Application
20110061305
I. Field of the Invention
The present invention relates generally to a roller for a sliding panel assembly and a method of installing the sliding panel assembly.
II. Discussion of the Background Art
A conventional sliding panel assembly (e.g., a sliding window or door) installation has a frame provided with a channel along a lower edge of the frame opening and at least one fixed panel and one sliding panel positioned in the frame opening. Other conventional sliding panel assemblies include two or more sliding panels and no fixed panels. The sliding panel is moveable edgewise between open and closed positions. For example, the lower edge of the sliding panel may include supporting rollers which ride in the lower frame channel and an upper edge guided within an upper side of the frame.
Conventional sliding panel assemblies incorporating the above-described supporting roller often makes the sliding panel difficult to move and wheels of the supporting rollers often break due to the excessive weight the supporting rollers must support. Other conventional sliding panel assemblies have overhead-type roller assemblies that support the weight of the panel; however, in such overhead-type sliding panel assemblies, the weight of the panel on the roller assemblies has the potential of pulling the rollers off their respective tracks, and dislodging the sliding panel.
The invention of the present invention provides an easy to install a roller capable of stably supporting and distributing the weight of a movable panel. Further, the present invention exhibits improved structural integrity without compromising the rolling characteristics of the roller. Additionally, since sliding panel rests atop the roller (i.e., the force resulting from the weight of the sliding panel is exerted on the roller from above), the weight of the sliding panel further ensures that the roller is securely positioned within the channel in which the roller slides, thereby further reducing the risk of the sliding panel being accidentally dislodged from its installation.
These and other features of the present disclosure will be apparent from review of the specification and accompanying drawings.
Accordingly, a non-limiting embodiment of the present invention provides a roller for sliding a movable panel. In this regard, the roller may include a housing and a plurality of wheels positioned within the housing. Additionally, the roller is configured to be positioned in a space defined between a bottom surface of the panel and a channel configured to receive a guided edge of the panel.
In an additional feature, the plurality of wheels may include a first pair of wheels and a second pair of wheels. For example, the first pair of wheels may be positioned at a first end of the housing and the second pair of wheels may be positioned at a second end of the housing.
In another feature, the housing may include alignments tabs proximate at least one of a first end of the housing and a second end of to housing. In this regard, the alignment tabs may be configured to align at least one of the first and second ends of the housing with an edge of the guided edge of the panel.
In yet another non-limiting embodiment of the present invention, the roller may include a clip coupled to an upper surface of the housing and configured to be connected to the bottom surface of the panel. Further, the lower surface of the clip may include a projection positioned within a recess provided on the upper surface of the housing.
In a further feature, the projection may be provided at a central portion of the lower surface of the clip and the recess may be provided at a central portion of the upper surface of the housing. Additionally, the clip may include a flange extending generally perpendicular to the upper surface of the housing, and the flange may be received within a housing groove provided in at least one of a first end of the housing and a second end of the housing. Furthermore, the flange may include a flange aperture aligned with a housing aperture provided in the at least one of the first and second ends of the housing. In this regard, a fastener may be received within the flange aperture and the housing aperture so as to couple the clip and the housing together.
Additionally, the roller may be included in a sliding panel assembly. In this regard, the sliding panel assembly may include a sliding panel having a guided edge, a channel which receives the guided edge of the panel, and a roller having a housing and a plurality of wheels positioned within the housing. Further, the roller is configured to be positioned in a spaced defined between a bottom surface of the panel and the channel.
In a further feature, the plurality of wheels of the roller, included in the sliding panel assembly, may include a first pair of wheels and a second pair of wheels. Additionally, the first pair of wheels may be positioned at a first end of the housing and the second pair of wheels may be positioned at a second end of the housing.
In an additional feature, a clip may be coupled to an upper surface of the housing and connected to the bottom surface of the panel. Furthermore, the channel may include a window sill and the sliding panel may include a window panel. In another non-limiting embodiment the channel may include a door channel and the sliding panel may include a door.
According to another feature, the channel may include recessed pathways provided at opposing sides of the channel. In this regard, the recessed pathways may define a sub-track which receives and guides the plurality of wheels.
According to an additional feature, the roller included in a sliding panel assembly, may include at least first and second roller assemblies. In this regard, the first roller may be positioned at a first end of the guided edge and the second roller may be positioned at a second end of the guided edge. Additionally, an upper surface of the housing may be coupled to the bottom surface of the panel (e.g., via a connecting pin).
In another feature of the present invention, a lower surface of the clip may include a projection positioned within a recess provided on the upper surface of the housing.
Further, a non-limiting method of installing a sliding panel assembly of the present invention may include, inserting a lower guided edge of a sliding panel into a lower channel, rotating an upper guided edge of the panel towards an upper channel, raising the panel so that the upper guided edge is inserted into the upper channel, and positioning a roller in a space defined between a bottom surface of the lower guided edge and the lower channel. In this regard, a window or door may be provided as the panel.
The present invention is further described in the detail description which follows, in reference to the noted plurality of drawings, by way of non-limiting examples of preferred embodiments of the present invention, in which like characters represent like elements throughout the several views of the drawings, and wherein:
The particulars shown herein are by way of example and for purposes of illustrative discussion of the embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the present invention. In this regard, no attempt is made to show structural details of the present invention in more detail than is necessary for the fundamental understanding of the present invention, the description taken with the drawings making apparent to those skilled in the art how the several forms of the present invention may be embodied in practice.
Referring to the drawings,
Referring to
As shown in
Furthermore,
Referring to
Additionally, as shown in
Further, as shown in
Furthermore, it should be appreciated by one or ordinary skill in the art that panel 300 may be provided as a sliding window and the channel 301 may be provided as a window sill. Additionally, the sliding panel 300 may be provided as a door and the channel 301 may be provided as a door channel. However, one of ordinary skill in the art would recognize that the panel of the sliding assembly may be provided in other embodiments which require a panel to be slideably mounted.
Additionally, as shown in
Furthermore, as shown in
Furthermore, the roller 100 of the present invention allows for an easier insertion of a sliding panel 300 assembly.
In this regard, in a method of installing a sliding panel 300 assembly, a lower guided edge 300e of a sliding panel 300 may be inserted into a first groove 301 of a lower channel 301. Further, an upper guided edge of the panel may be rotated towards an upper channel. The panel 300u may then be raised so that the upper guided edge 300u is inserted into the upper channel and the roller 100 may be positioned in a space defined between a bottom surface 300a of the lower guided edge and the lower channel.
Further, in an embodiment where the roller 100 is incorporated in a window sill, the roller 100 may directly slide on the sill or a wear resistant material such as PVC fillers may be applied to the sill in order to prevent the material of the sill from wearing out due to operation of the rollers 100.
It should also be appreciated that the roller 100 of the present invention may be made of any suitable materials. For example, the housing 110 of the roller 100 may include a glass-reinforced nylon material, and the wheels 120 may include any material suitable for providing a reliable roller 100, e.g., plastic, metal, or any suitable composite material.
Additionally, it is noted that the roller 100 of the present invention is suitably for any sliding panel 300 arrangement including those used in outdoor environments which require a weather-resistant assembly.
Further, it is noted that the present invention may be provided with various additional features. For example, the wheels 120 may be individually captured within corresponding compartments 120c surrounding the individual wheels 120b. Additionally, a cross brace may be provided within the housing in order to strengthen the housing. In this regard, the cross brace may include a vertically extending cross piece 110v and a horizontally extending cross piece 110h, each spanning a distance defined between opposing side walls of the housing 110 (see, e.g.,
However, one of ordinary skill in the art would readily recognize that any suitable feature for strengthening the housing may be employed without departing from the spirit of the present invention.
It is further noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to a preferred embodiment, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made, within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular means, materials and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.
