The invention is in the field of cleaning implements. In one embodiment, the invention is directed toward a roller mop utilizing a ringer having an integrally molded pair of rollers.
Numerous cleaning implements for applying and removing liquid to and from a floor have been provided in the prior art. One well-known type of such cleaning implement is a roller mop, which generally comprises a mop head made of a natural or synthetic sponge material connected to the end of a shaft. Roller mops further include a wringer, which typically comprises a pair of rollers and an actuating mechanism. The rollers may be either affixed to the shaft or movable with respect thereto such that the rollers and the mop head typically are movable with respect to each other over a range of travel between a cleaning position and wringing positions. In the cleaning position, the cleaning implement may be used to apply liquid to a surface, such as, a wall or floor, or to remove liquid therefrom, and in the wringing positions, liquid is expellable from the mop head.
The prior art has provided numerous straight head and angle head roller mops, an “angle head” roller mop being one in which the mop head is disposed at an oblique angle with respect to a longitudinal axis of the shaft. Of the two types, straight head mop heads generally are less convenient for cleaning in that the operator generally is most comfortable positioning the shaft of the cleaning implement at an oblique angle with respect to the floor. It is believed that angle head mop heads are more satisfactory for applying or removing liquid from a floor. However, it has been observed that many prior art roller mop wringing mechanisms are not entirely satisfactory.
Various configurations have been used for the rollers used in the wringers of such roller mops. One approach uses integrally formed rollers such as shown in FIG. 15 of U.S. patent application Ser. No. 10/027,674 filed on Dec. 20, 2001 listing the inventors as Paul M. Lesley and Paul B. Specht. Another approach utilizes a plurality of roller portions through which an axle extends. The roller portions can include axial serrations around the surfaces to increase the gripping purchase of each roller upon the mop head during a wringing operation. The multiple roller portion construction can facilitate mounting the roller to the bearings of the channel body used in the wringer, as shown in U.S. patent application Ser. No. 10/755,726 filed on Jan. 12, 2004 listing the inventors as Paul B. Specht and Paul M. Lesley.
It would be desirable to provide rollers which can be integrally formed in configurations that minimize the amount of material used while also achieving enhanced quality control. It would also be desirable to provide integrally-formed rollers of novel configurations for use in cleaning implements.
In accordance with the invention, a cleaning implement having a shaft, a mop head, and a wringing mechanism is provided. The mop head can be disposed at an oblique angle with respect to the longitudinal axis of the shaft. The mop head is movable relative to the wringer over a range of travel at least between a cleaning position and a plurality of wringing positions. The wringing mechanism and the wringing positions compresses at least a portion of the liquid-absorbent material of the mop head so as to expel liquid therefrom. Pursuant to the present invention, the wringer comprises at least one, and preferably two, plastic rollers, each integrally molded, and having a channel body for supporting, when two are used, the rollers in spaced relationship with each other such that a channel is defined therebetween. Each roller includes a plurality of spaced ribs defining cavities which are open so as to accommodate, in the one embodiment, penetration by the liquid-absorbent member. The ribs are complementally dimensioned to allow the ribs to contact the liquid-absorbent material as the ringer travels between the cleaning position and the wringing positions. In some of the embodiments, movement of the mop head relative to the wringer during the range of travel between the cleaning position and the plurality of wringing positions causes liquid-absorbent material to penetrate into the open cavities, thereby enhancing the gripping purchase of the rollers.
Features of the present invention will become apparent to one of ordinary skill in the art upon reading the detailed description, in conjunction with the accompanying drawings, provided herein.
In these descriptions, the terms “top,” “bottom” and the like are for convenient reference only and should not be construed as limiting because in practice the cleaning implement may be oriented omnidirectionally.
The wringing mechanism comprises a wringer 114, which includes an operator gripping portion 116 and a wringing portion 118. In the illustrative embodiment, the operator gripping portion 116 is configured as a gripping handle, and a wringing portion 118 is configured as a pair of rollers 120, 122. A hanging cap 124 is disposed at the operator end 126 of the shaft 102. As best seen in
The cleaning implement 100 further includes a connecting link 140, which is shown as a rigid member connected to the shaft 102 via a connector 142. The rollers 120, 122 rest in channels 144, 146, formed by curved portions of the clip 112 of the mop head 104, thereby inhibiting relative axial movement of the rollers 120, 122 and mop head 104. The connecting link 140 may be connected to the mop head 104 via screw threads 148 received by the threaded portion 150. In other embodiments, the connecting link may be connected to the mop head via a hook portion on the connecting link engaging a metal loop on the mop head.
Operation of the cleaning implement 100 to wring the mop head 104 is, in general, accomplished by gripping the shaft 102 and the operator gripping portion 116 of the wringer 114, and then manually moving the wringer 114 with respect to the shaft 102. In
In accordance with the present invention, novel rollers are utilized which are integrally molded and include a plurality of spaced ribs defining cavities which are open. By utilizing integrally molded plastic rollers, significant economies can be achieved while also enhancing the performance. Utilizing ribbed rollers thus minimizes the amount of material required for the rollers and obviates quality control issues such as warping which can occur by using previously-configured rollers.
The rollers utilized in the present invention can be made by known injection molding techniques. Indeed, the integrally formed rollers can be molded by any desired technique.
In accordance with one embodiment of the present invention, the spaced ribs are disposed transversely to the mop head axis 136, i.e., the ribs extend longitudinally across the length of the rollers 120, 122. The spaced ribs are complementally dimensioned with respect to the liquid-absorbent member so as to allow a portion of the cavities to accommodate penetration by the liquid-absorbent member as the wringer travels between the cleaning position and the several wringing positions. In this fashion, slippage can be minimized, and the gripping purchase enhanced.
The rollers 120, 122 are integrally molded to provide segments 190 having generally circular sections 192 for rotatable connection with the wringing mechanism 106 (as best seen in
As may be appreciated by reference to
This embodiment maintains a relatively nominal (i.e. constant) wall section or thickness throughout the part. For injection molding of a plastic part, a nominal wall section is ideal for reducing warpage, built-in stress, and maintaining structural integrity of the part. During the cooling process of the injection molding, a nominal wall section will cool much more rapidly and consistently, thus achieving a faster machine cycle time.
This embodiment also uses less material than solid embodiments due to the reduction of the mass of plastic used for the rollers. For example, this reduction of mass can be in the range of 10-60% or in the range of 40-50% over solid mass embodiments. Furthermore, this reduction of mass can constitute a reduction of the cost to make the rollers.
The reduced injection molding cycle time and reduction of mass provide a roller at a reduced cost.
Further, as will be discussed hereinafter, the spaced ribs allow the liquid-absorbent material to penetrate into the open cavities as the rollers are rotated from the cleaning position through the plurality of wringing positions. In this fashion, a sliding action during this movement is minimized, if not eliminated, due to the enhanced gripping purchase thereby created.
The penetration of the liquid absorbent material into the open cavities, indicated generally at 194, can be regulated, as is desired. It is not necessary for the liquid absorbing material to entirely fill the cavities 194. It is sufficient to complementally dimension the ribs and spacing relative to the liquid absorbent material so that the liquid absorbent material is, in effect, pinched between adjacent ribs as the travel occurs through the wringing positions so as to distend the liquid-absorbent material, thereby forcing the liquid absorbent material to penetrate into the open cavities a sufficient depth to provide the desired enhanced gripping purchase.
In the embodiment shown in
As was also the case with the first embodiment, the roller 220 has open cavities 294 which can enhance the gripping purchase of the rollers during movement through the wringing positions.
The roller embodiment shown in
Further embodiments for the rollers used in the cleaning implements of the present invention are illustrated in
In the embodiment shown in
In other embodiments, the roller may include longitudinal ribs around the periphery of the roller in the range of 3 ribs to 20 ribs or more depending upon the size of the roller. Similarly, in other embodiments, the roller may include transverse ribs in the range of 3 ribs to 50 ribs or more depending upon the size of the roller.
The components of the cleaning implement of the present invention may be made as conventional materials and assembled in a conventional manner. For instance, the wringer, connector, rollers and hanger cap preferably are made of a plastic material, such as polypropylene for the wringer, the rollers, and the hanger cap and an acetyl resin for the connector, as solely illustrative examples. Delrin® acetyl resin made by DuPont Engineering polymers of Wilmington, Del., is a specific example of a suitable acetyl resin for the connector. The shaft preferably comprises a hollow tube made of a thin gauge steel tubing. The connecting link can be made either from steel, aluminum, or any other material. Exemplary materials for the liquid absorbing material forming the mop head have been previously discussed herein.
Thus, it is seen that the invention provides novel, integrally molded rollers and a cleaning implement utilizing such rollers wherein the rollers have spaced ribs providing open cavities. In practice, the cleaning implement may include one or more of the features discussed herein, or all of said features. Other configurations for mops are possible as known in the art and also as noted above.
All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.
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20060048321 A1 | Mar 2006 | US |