The present invention relates to improvements in a roller hemming technique.
It is a processing technique which is widely carried out that two plates are overlapped with each other, an edge of one plate is bent on an edge of the other plate, and the edges of the two plates are connected with each other. This technique is called hemming.
Although a press hemming method using a press die is known well as the hemming, a roller hemming method that is another method is also adopted (for example, refer to JP-A-07-016731 (refer to
JP-B-07-016731 is described on the basis of the following drawings.
Referring to
When the clamping arms 104A, 104B, 104C, and 104D are in an unclamping state, a gap 114 is formed locally. If the clamping arms 104A, 104B, 104C, and 104D are turned into a clamping state, the gap 114 can be made substantially zero, especially by the operation of the clamping arms 104C and 104D.
If the workpiece 102 is a so-called single article, such as a bonnet or a door, the gap 114 can be eliminated by making an arrangement and number of clamping arms proper. In addition, the single article refers to articles of a size to be placed on the hemming die 101.
Next, a case where a workpiece is larger than the single article, that is, a large-sized part that protrudes largely from a hemming die will be discussed.
c) is a sectional view taken along the line C-C of
At this time, although the rear wheel arch 121 is pressed down by the clamping arms 104A, 104B, 104C, and 104D, the first plate 123 is a rigid member constituting a vehicle body. Thus, the first plate is hardly bent, and consequently, the gap 125 remains.
If roller hemming is performed until the gap 125 remains, troubles defects of a finished shape, such as wrinkling or ruffling, are caused. Since the gap 125 is not allowable, if a clamping force is increased for the purpose of correcting the gap 125, a pressing flaw will occur in the wheel arch 121, or the wheel arch 121 will deform.
From the above reason, the roller hemming using the conventional hemming die 101 cannot be applied to rigid members, such as a white body.
The object of the invention is to provide a roller hemming technique that is applicable even to rigid members, such as a white body.
According to a first aspect of the invention, there is provided a roller hemming apparatus that brings a second plate into contact with a first plate having an erected flange at an edge thereof, and bends the erected flange by a roller while the first plate is received in a receiving die, thereby winding the edge of the first plate around an edge of the second plate. Here, the receiving die movably includes a clamping mechanism that pinches at least the first plate, and is a portable die that is used in a state where the clamping mechanism grasps the first plate.
In a second aspect of the invention, the clamping mechanism is provided in the receiving die so as to be movable in a direction in which the receiving die is allowed to be separated from the first plate when the roller presses the erected flange.
In a third aspect of the invention, the roller is adapted to move together with an auxiliary roller that specifies a movement locus, and a guide groove that specifies the movement locus of the auxiliary roller is provided in the receiving die.
In a fourth aspect of the invention, the first plate is a rigid member that is obtained by connecting a plurality of panels and is hard to be bent.
In a fifth aspect of the invention, there is provided a roller hemming method of bringing a second plate into contact with a first plate having an erected flange at an edge thereof, and bending the erected flange by a roller while the first plate is received in a receiving die, thereby winding the edge of the first plate around the edge of the second plate. Here, hemming is performed while the first plate is brought into tightly contact with the receiving die at a portion of the roller and the first plate is allowed to be separated from the receiving die at another portion.
In the first aspect of the invention, since the receiving die is a portable die that is used in a state where the clamping mechanism grasps the first plate, the receiving die can be attached to a tip of a robot arm. Also, since the receiving die is movable with respect to the first plate, the receiving die itself is displaced if a large force is applied to the clamping mechanism during roller hemming.
Although there is conventionally provided a configuration in which a workpiece is made to follow a fixed hemming die, the invention is configured such that a receiving die is made to follow the fixed first plate. Therefore, even of the first plate is a constructional member that is hard to be bent, preferable hemming can be performed without wrinkling, ruffling, or deformation.
In the second aspect of the invention, the clamping mechanism is provided in the receiving die so as to be movable in a direction in which the receiving die is allowed to be separated from the first plate when the roller presses the erected flange. If the receiving die is separated from the first plate, the clamping mechanism can be attached to the receiving die by simple combination of a rail and a slider. Thus, the roller hemming apparatus can be simplified, and the cost of the apparatus can be reduced.
In the third aspect of the invention, the roller is guided by providing the guide groove in the receiving die. A robot is taught in advance so as to move along the erected flange extending from the first plate, but deviation occurs inevitably between this teaching and the actual movement locus of a robot arm. In the invention, the roller is guided by the roller guide. Thus, there is no probability that deviation may occur. As a result, hemming professing of the erected flange can be performed correctly.
The fourth aspect of the invention is applied to a rigid member that is obtained by connecting a plurality of panels and is hard to be bent. That is, hemming can be performed on the rigid member, such as a white body, and working cost can be reduced.
In the fifth aspect of the invention, hemming is performed while the first plate is brought into tightly contact with the receiving die at the portion of the roller and the first plate is allowed to be separated from the receiving die at another portion. Although there is conventionally provided a configuration in which a workpiece is made to follow a fixed hemming die, the invention is configured such that the receiving die is made to follow the fixed first plate. Therefore, even of the first plate is a constructional member that is difficult to be bent, preferable hemming can be performed without wrinkling, ruffling, or deformation.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
a) and 7(b) are explanatory views at the time of starting of setting the receiving die according to the exemplary embodiment of the invention.
a) and 8(b) are explanatory views at the time of completion of setting the receiving die according to the exemplary embodiment of the invention.
a) and 10(b) are explanatory views of preliminary hemming processing according to the exemplary embodiment of the invention.
a) and 11(b) are explanatory views of main hemming processing according to the exemplary embodiment of the invention.
a) and 12(b) are plan views illustrating the operation during the receiving die setting according to the exemplary embodiment of the invention.
a) and 13(b) are plan views illustrating the operation at the initial stage of roller hemming processing according to the exemplary embodiment of the invention.
a) and 14(b) are plan views illustrating the operation at the last stage of the roller hemming processing according to the exemplary embodiment of the invention.
a) and 15(b) show a clamping mechanism printing according to another exemplary embodiment of the invention.
a) and 16(b) illustrate the basic principle of a conventional technique.
a) to 18(d) are explanatory views when a conventional roller hemming method is applied to a vehicle body.
Exemplary embodiments of the invention will be described below with reference to the accompanying drawings. Further, the drawings should be seen in directions of reference numerals.
The receiving die 10 includes a receiving face (will be described in
Since the slider block 22 moves along the rail 21 freely, a pair of stoppers 26 and 27 is provided to prevent the slider block 22 from coming off from the rail 21. Accordingly, the slider block 22 can move freely by a fixed distance.
Since the clamping mechanisms 20A and 20C shown in
A chuck disk 31 provided at the attachment 30 can be inserted into the pocket portion 28 like an arrow. By moving the chuck disk 31 by means of an actuator 32, coupling can be completed.
The frame 33 is positioned by the robot arm 29. The roller 48 is movable up and down in the drawing with respect to such a frame 33 by elastic supporting operation of the elastic body 55, and is movable to the right and left in the drawing by elastic supporting operation of the elastic bodies 53 and 54.
The operation of a roller hemming apparatus including the receiving die and roller mechanism as described above will be described below.
a) and 7(b) are explanatory views at the time of starting of setting of the receiving die according to the exemplary embodiment of the invention. Referring to
a) and 8(b) are explanatory views at the time of completion of setting of the receiving die according to the exemplary embodiment of the invention. In
Thereafter, the attachment 30 is removed from the receiving die 10 as indicated by an arrow (1). Then, the attachment 30 is turned as indicated by an arrow (2) so that the roller 48 directs in the front direction and moves downward, and the roller 48 moves below the receiving die 10 as indicated by an arrow (3).
a) shows the receiving die 10 that is set in the rear wheel arch of the white body 60 by the clamping mechanisms 20A, 20B, and 20C (20C exists in the shade of the attachment 30). That is, the receiving die 10 will be supported by the white body 60 by the clamping operation of the clamping mechanisms 20A, 20B, and 20C. As a result, the attachment 30 can be removed.
a) and 10(b) are explanatory views of preliminary hemming processing according to the exemplary embodiment of the invention. As a premise of processing, the second plate 64 overlaps the first plate 63 that has an erected flange 65 at a lower end thereof, and the receiving die 10 touches the first plate 63. Referring to
Referring to
a) and 11(b) are explanatory views of main hemming processing according to the exemplary embodiment of the invention. Referring to
Referring to
The roller hemming processing described above will be described again referring to a plan view.
a) and 13(b) are plan views illustrating the operation at the initial stage of the roller hemming processing according to the exemplary embodiment of the invention. Referring to
Meanwhile, although it is ideal that the shape of the first plate 63 and the shape of the receiving face 15 are the same, the first plate 63 receives the influence of just previous processing, such as press working, welding bonding, etc., and thus a variation occurs in shape. Therefore, an inevitable gap 68 exists between the first plate 63 and the receiving face 15. Next, the auxiliary roller 51 is brought close to the guide groove 12 or 13, and the roller 48 is brought close to a starting point 69 of the erected flange 65.
b) shows the initial state of the roller hemming processing. Referring to
On the contrary, it can be said that the tight contact in the contact point 70 is guaranteed as the receiving die 10 rotates about the contact point 70. As a result, the hemming processing with a good shape can be achieved without wrinkling, ruffling, or deformation.
a) and 14(b) are plan views illustrating the operation at the last stage of the roller hemming processing according to the exemplary embodiment of the invention. Referring to
The roller hemming processing of the invention can be arranged as follows from the above description. The invention provides a roller hemming method of bringing a second plate into contact with a first plate having an erected flange at the edge thereof, and bending the erected flange by a roller while the first plate is received in a receiving die, thereby winding the edge of the first plate around the edge of the second plate. In this method, the first plate is brought into tightly contact with the receiving die at the portion of the roller, but hemming is performed allowing the first plate to be separated from the receiving die at the other portions.
Although there is conventionally provided a configuration in which a workpiece is made to follow a fixed hemming die, the invention is configured such that a receiving die is made to follow a fixed first plate. Therefore, even of the first plate is a constructional member that is hard to be bent, preferable hemming can be performed without wrinkling, ruffling, or deformation.
a) and 15(b) show a clamping mechanism printing according to another exemplary embodiment of the invention. As shown in
In addition, although the invention has been applied to the rear wheel arch of the white body, the invention can be applied arbitrarily. In short, the invention may be applied to any portions so long as the portions are such that the second plate is overlapped on the first plate, and the erected flange is bent, thereby performing hemming. Further, the workpiece may be general liquid structures other than the white body, and the type of the workpiece is not limited.
Although the invention has been described in detail with reference to the specific embodiments, it is apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the invention.
This application is based on Japanese Patent Application No. 2005-182525, filed on Jun. 22, 2005, the entire contents of which are incorporated herein by reference.
The invention is suitable for the rear wheel arch of a white body.
Number | Date | Country | Kind |
---|---|---|---|
2005-182525 | Jun 2005 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2006/312471 | 6/22/2006 | WO | 00 | 12/21/2007 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2006/137467 | 12/28/2006 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
5228190 | Sawa | Jul 1993 | A |
7124611 | Baulier et al. | Oct 2006 | B2 |
7134309 | Toeniskoetter | Nov 2006 | B2 |
7152447 | Toeniskoetter | Dec 2006 | B2 |
Number | Date | Country |
---|---|---|
60300614 | Dec 2005 | DE |
1447155 | May 2005 | EP |
5-023763 | Feb 1993 | JP |
5-23763 | Feb 1993 | JP |
5-050161 | Mar 1993 | JP |
6-344037 | Jun 1993 | JP |
6-344037 | Dec 1994 | JP |
7-016731 | Mar 1995 | JP |
7-68324 | Mar 1995 | JP |
Number | Date | Country | |
---|---|---|---|
20100154503 A1 | Jun 2010 | US |