The present invention relates to roller hemming heads.
A roller hemming head of the above indicated type is disclosed for example in WO 2012/160512 of the same Applicant. In this known solution, the head has a lower portion comprising an outer cylindrical body slidably mounted on an inner cylindrical body forming part of the upper head portion. The lower head portion directly and freely rotatably supports a pair of hemming rollers projecting from opposite sides of the head and adapted to be used selectively during a hemming operation. The hemming rollers have a common axis orthogonal to the common axis of the two outer and inner cylindrical bodies of the head.
The exemplary embodiment shown in the above cited document WO 2012/160512 provides for the hemming head to operate both according to a “push” mode, i.e. with one of the two hemming rollers being pushed with its lower side (with reference to a vertical orientation of the head) against a piece to be hemmed, and according to a “pull” mode, i.e. with the head being subjected to a pulling action, so that the upper side of one of the hemming rollers (again with reference to a vertical orientation of the head) is engaged against the piece to be hemmed.
The known hemming head comprises an upper helical spring and a lower helical spring arranged aligned along the common axis of the outer and inner cylindrical bodies of the head.
The ends of the upper and lower springs which are more remote from each other are supported against end elements of the inner cylindrical body, whereas the ends of the two springs which are closer to each other rest on opposite faces of an intermediate support element which is rigidly connected to the outer cylindrical body. In this manner, during the operation according to a “push” mode, it is the upper spring which opposes the force tending to compress the head, whereas in the “pull” mode, it is the lower spring which opposes the pulling force applied to the head.
In the above mentioned known solution, a quick-release device is also provided for uncoupling a single hemming roller from the head lower portion. The release of the roller can be activated by any operating member located outside of the head, which is engaged against a release member provided adjacent to each hemming roller.
Solutions are also known of hemming heads which include a quick-connection device at their upper end, through which the entire hemming head carried by the robot can be quickly replaced. These solutions are however uselessly complicated and expensive, in cases where only the hemming rollers would need to be replaced. Moreover, the quick-connection devices used in this case require providing the robot with electric cables and hoses for supplying fluid under pressure, which are necessary for controlling the operation of the quick-connection device. Apart from their intrinsic cost, these cables and hoses have the drawback to be subjected to continuous deformations during the operative life of the robot, so that they must be periodically replaced due to wear thereof, thus giving rise to additional costs and productivity losses caused by the maintenance stops. Wear of cables and hoses is particularly high in the case of a hemming head, since this head is often used for performing hemming operations along the entire periphery of a component, which implies that the head rotates by 360° on itself, which therefore subjects cables and supply hoses of the quick-connection device to very high torsional deformations.
The main object of the present invention is that of providing a roller hemming head which enables the hemming rollers to be replaced and yet has a simple and inexpensive structure, which does not require the provision of additional electric cables and/or supply hoses on the robot carrying the hemming head.
A further object is that of providing a hemming head which achieves the above mentioned purpose through a new and advantageous head architecture, while not involving substantial increases in cost with respect to the conventional hemming heads.
A further preferred object is that of providing a hemming head which is more efficient and less complicated in use with respect to the known solutions.
In view of achieving these objects, the invention provides a roller hemming head comprising:
an upper head portion, having a flange for connection to a robot wrist or other movable supporting equipment, and
a lower head portion, carrying one or more hemming rollers, characterized in that said head further includes:
a roller-carrying unit carrying the hemming rollers and adapted to be separated as a whole from said head lower portion, and
a quick-connection device which rigidly and removably connects said roller-carrying unit to the head lower portion,
said quick-connection device comprising:
spring means tending to hold said device in a connected condition,
an actuating member movable against the action of said spring means for releasing the connection, and adapted to be operated by an engagement member, said engagement member being provided at a fixed station adjacent to said robot or adjacent to said other movable equipment supporting the head and being adapted to be received within a cooperating seat of the head,
in such a way that said quick-connection device does not require the provision of cables and/or supply hoses on said robot or on said other supporting movable equipment.
Therefore, in the present invention the hemming rollers of the head are all carried by a single roller-carrying unit which can be separated as a whole from the lower head portion and thus quickly replaced. This represents an important difference with respect to the solution known from WO 2012/0160512, in which the possibility of quick change of each single roller was provided, and also with respect to conventional solutions in which quick change of the entire hemming head is provided due to the use of a quick-connection device interposed between the hemming head and the robot wrist.
Furthermore, in the hemming head according to the invention the device for quick change of the roller-carrying unit does not require the provision of electric cables and/or additional supply hoses on the robot, which simplifies and lowers the cost of the robot structure. The elimination of cables and the hoses on the robot is two-fold advantageous, since these cables and hoses are subjected to continuous deformations during the operative life of the robot, with the result that they must be periodically replaced, with additional costs and productivity losses due to maintenance stops.
The present invention also provides a hemming fixed station, comprising a robot or other supporting movable equipment, and a hemming head having the above indicated features, carried by said robot or by said other movable supporting equipment.
According to a further feature, the hemming head according to the invention further comprises a fixed station adjacent to said robot or to said movable equipment supporting the head, said fixed station including an engagement member which can be engaged within a cooperating seat of the head when said robot or said movable supporting equipment brings the head to a position adjacent to said fixed station, in order to activate the actuating member for release of the connection between the lower portion of the hemming head and the roller-carrying unit.
Preferably, at said fixed station there is provided also a movable magazine for roller-carrying units, comprising a plurality of structures for receiving the roller-carrying units, which can be moved along an open or closed path, so that an empty receiving structure can be provided at a position for receiving a roller-carrying unit when the latter is uncoupled from the hemming head, and a receiving structure occupied by a new roller-carrying unit can therefore be brought to said position for coupling the new roller-carrying unit with the hemming head.
In the hemming head according to the invention, the quick-connection device connecting the roller-carrying unit to the head lower portion can be made according to any conventional technique.
However, in one exemplary embodiment, this device is made according to the teachings of document EP 1 810 777 A1, assigned to Pascal Engineering Corporation. The quick-connection device disclosed in this document is for connection of piece-carrying pallets onto pallet-carrying structures provided along a pallet conveyor device. However, the Applicant has found that this connection device can be advantageously used also for the purposes of the present invention.
In the case of this known device, the actuating member which causes release of the connection is operated by hydraulic means. Therefore, in case the present invention makes use of this known device, the above mentioned engagement member provided at the fixed station is adapted to establish a hydraulic communication between a hydraulic chamber provided within the connection device and a source of pressurized hydraulic fluid. However, operation of the actuating member for release of the connection could be obtained in any other way, such as by means of pressurized air or also by mechanical means. In this latter case, the engagement member which is received within the cooperating seat on the hemming head comprises for example a pushing member which engages a corresponding actuating member provided within the seat of the head in order to cause release of the connection. Whatever is the solution which is adopted, when the engagement member is retracted from the corresponding seat in the head, the spring means provided in the connection device automatically cause return of this device to a condition of rigid connection between the new roller-carrying unit and the lower portion of the hemming head.
Moreover, the head according to the invention preferably has the further features which are indicated in the annexed dependent claims.
The invention will be now described with reference to the annexed drawings, given purely by way of non-limiting example, in which:
The head 10 according to the prior art includes an upper portion 20 rigidly connected to a universal connecting flange 22, of circular shape, for connection to the robot wrist. The flange has a plurality of holes for engagement of connecting bolts (not shown) for connection to the robot wrist, according to a technique which is conventional per se. The hemming head 10 further comprises a lower portion 24 which freely rotatably supports two hemming rollers 26, 27 around a common axis 28 which is orthogonal with respect to the longitudinal axis 100 of the hemming head 10.
As shown in detail, in
The hemming head 10 shown in
According to what is indicated in document WO 2012/160512, each of the hemming rollers 26, 27 can be quickly replaced by means of a quick-connection device which can be operated by a robot or any other automatic or manual mechanism adapted to engage a release device provided on the head. However there is nothing in this document which anticipates or suggests the idea which is at the basis of the present invention, i.e. the provision of a unit carrying the hemming rollers which can be uncoupled, as a whole, with respect to the lower portion of the hemming head.
Apart from the intrinsic cost, these cables and hoses have the drawback of being subjected to continuous deformations during the operative life of the robot, with the result that they must be periodically replaced because of wear thereof, thus giving rise to additional costs and productivity losses caused by maintenance stops. Wear of cables and hoses is particularly high in the case of a hemming head, since the head is often used for performing hemming operations along the entire periphery of a component, which implies that the head performs a 360° rotation on itself, subjecting cables and supply hoses of the quick-connection device to very high torsional deformations.
As indicated in the foregoing, a main feature of the hemming head according to the present invention is that in this head the hemming rollers 26, 27 are freely rotatably supported by a roller-carrying unit 40 which can be separated as a whole from the lower portion 24 of the hemming head 10. To this end, between the roller-carrying unit 40 and the outer cylindrical body 240 forming part of the lower portion 24 of the head there is interposed a quick-connection device 50 of any known type, which connects a circular flange 42 provided on the roller-carrying unit 40 to a circular flange 242 secured to the lower end of the outer cylindrical body 240. In the case of the illustrated example, the connection device 50 is provided according to the teachings of document EP 1 810 777 A1 in the name of Pascal Engineering Corporation. The above mentioned document shows this quick-connection device with reference to connection of a piece-carrying pallet to pallet-carrying structures of a pallet conveyor. However, the applicant has found that this device can be advantageously used also in the application illustrated herein.
In view of that the device 50 shown in the drawings is known per se, it is described herein only with reference to its general features.
As shown in
The supply of fluid under pressure to chamber 53 of connection device 50 is performed at a fixed station for change of the roller-carrying unit, shown by way of example in
The connection device illustrated herein is however provided purely by way of non-limiting example, it would be possible to use a similar device in which operation of the piston element 52, which acts as actuating member for release of the device, is obtained for example by supply of air under pressure, or by a mechanical action. In this latter case, the engagement member 60 is a pushing member adapted to be received within the cooperating seat of the connection device and to operate the movable member of the connection device 50 connected in any known way to the release actuating member of the device.
It is also possible to use a quick-connection device of any conventional type, also different from that described above purely by way of example.
According to a technique known per se, the door structure D is placed in a horizontal position above a cradle C carried by a basement B. The door structure D is pressed above cradle C by a pressing member P carried at the lower end of a column P1 which is vertically movable. The hemming operation is carried out by means of a hemming head 10A according to the invention. The head is mounted on the wrist 14 of a multi-axis articulated robot R of any known type. The robot comprises a base structure R and a plurality of robot elements mutually articulated to each other, which connect a base structure R1 to the robot wrist 14. As already indicated in the foregoing, the operation of the robot is controlled, in a way known per se, by a controller of any known type programmed for moving the hemming head 10 according to a predetermined path in a predetermined way. During the hemming operation, one or the other of the two hemming rollers 26, 27 is used, depending upon the required operation.
When it becomes necessary to replace the roller-carrying unit 40, the robot carries the hemming head 10A to the fixed station S, where there is provided a movable magazine M for structures 70 adapted to receive and support roller-carrying units 40. In the case of the example diagrammatically shown in
With reference to
A first additional difference of the preferred embodiment with respect to the head of
Moreover, in the preferred embodiment the load applied to the hemming head during the hemming operation is monitored both during an operation according to a “pull” mode and in an operation according to a “push” mode, by means of two respective force sensors (load cells) 33 which are interposed between the ends of springs 30A, 30B which are more remote from each other, and the respective end elements of the inner cylindrical body 200.
The lower end of a spring-guiding stem 31 is connected to a disk 39 (
The shape of slot 37 is such that the mounting operation is carried out in the conventional manner used for bayonet couplings, i.e. by a first axial movement of disk 39, which causes a compression of lower spring 30B, followed by a rotation of disk 39 and subsequent axial release, under the action of the lower spring 30B, towards a final locked position. The locking of the coupling is therefore ensured by the lower spring 30B itself. Due to this arrangement, the mounting of the unit can be carried out in a simple and quick manner.
According to a further important difference, the load of the two springs 30A, 30B, can be adjusted by acting, at each of the two ends of the springs which are more remote from each other, on a screw 220 (
During the registering operation of the load of springs 30A, 30B, the axial relative position of the outer cylindrical body 240 and the inner cylindrical body 200 is locked by inserting a locking pin through aligned holes (not shown in the drawings) of these cylindrical bodies.
The above described system for adjustment of the load of springs 30A, 30B represents a substantial step forward with respect to what has been provided today in systems of the type shown in WO 2012/160512. In these known systems, in order to control the load of a spring it is necessary to measure the length of the spring in an undeformed condition, to measure the actual length of the space in which the spring is mounted, and then to insert a number of shims or washers which ensure the desired compression. Also in these known systems, if the spring is broken before it can be replaced it is necessary to measure a new spring, to check the measure of the length of the mounting space and to provide the required shims for reproducing the same value of load.
With the new above described adjustment system, it is possible to finally adjust the load value, by reproducing exactly the same load value even upon changing the spring (the tolerance on the spring length being large) since by screw 220 it is possible to recover the clearances and to reproduce the desired load. In this manner, it is possible to reproduce identical adjustments between different hemming heads exactly, independently from the manufacturing tolerance of the systems. Furthermore, with sensor 33 it is possible to evaluate the integrity of the spring during the use of the head.
In the case of the present invention, the above described mounting and adjustment operations can be performed easily in a condition in which the roller-carrying unit 40 is removed from the head.
Naturally, while the principle of the invention remains the same, the details of construction and the embodiments may widely vary with respect to what has been described and illustrated purely by way of example, without departing from the scope of the present invention.
In particular, as already indicated in the foregoing, the basic feature of the invention, lying in the provision of a separable roller-carrying unit 40 can be adopted in a roller hemming head of any type.
Also the arrangement of the fixed station S for change of the roller-carrying unit can be different from that which has been disclosed herein purely by way of example.
Number | Date | Country | Kind |
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TO2014A000136 | Feb 2014 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2015/051231 | 2/18/2015 | WO | 00 |