The present invention relates generally to a lint roller holder. There are many previously known lint roller holders which rotatably support a tubular cylindrical lint roller. These previously known holders typically include a lint roller support and a longitudinally aligned handle. With a lint roller mounted onto the lint roller support, the handle is used to roll the lint roller along the surface to be cleaned.
One previously known lint roller handle is disclosed in U.S. Pat. No. 6,055,695 to McKay, Jr., which issued on May 2, 2000. In this previously known lint roller holder, the holder included a pair of elongated housing parts. Furthermore, each housing part included both a semi-cylindrical lint roller support section and an elongated handle section longitudinally adjacent to the lint roller support section. When the housing parts are placed together in a facing relationship, the two facing semi-cylindrical lint roller support sections together form a cylindrical lint roller support while the handle sections together form a handle.
In order to secure the housing parts together, this previously known lint roller holder included a plurality of pins and matching recesses molded to the interior of each housing part. Consequently, when the housing parts are positioned together in a facing relationship, the pins on one housing part are received within and secured to the recesses on the other housing part.
These previously known lint roller holder, while effective in operation, were relatively expensive to manufacture and produce for a number of reasons. For example, the necessity of the pins and recesses molded on both of the housing parts in order to attach the housing parts together necessarily required additional raw material for the construction of the handle. Typically, such holders are made of a plastic material and formed by injection molding. Consequently, the raw material consumed by the pins and corresponding recesses increase the overall cost of the plastic material used during the molding process.
A still further disadvantage of these previously known lint roller holders is that the cylindrical lint roller support included a continuous circumferential surface between the longitudinal ends of the lint roller support. This continuous surface was necessary to provide the proper structural support for the pins and recesses to secure the housing parts together. However, the requirement for the continuous lint roller support surface also increased the overall raw material necessary to mold the handle.
The present invention provides a lint roller holder which overcomes all of the above-mentioned disadvantages of the previously known devices.
In brief, the lint roller holder of the present invention comprises a pair of elongated housing parts which are substantially identical to each other. Each housing part includes an elongated handle section and a semi-cylindrical lint roller support section longitudinally adjacent the handle section.
The housing parts are secured together in a facing relationship, such that the outer peripheral edge of both the semi-cylindrical lint roller support sections and the handle sections abut against each other to respectively form a cylindrical lint roller support and a handle. These outer peripheral edges are then secured together by an ultrasonic weld.
At least one, and preferably several, cut-outs are formed through the lint roller support section on each housing part. These cut-outs reduce the amount of raw
A better understanding of the present invention will be had upon reference to the following detailed description when read in conjunction with the accompanying drawing wherein like reference characters refer to like parts throughout the several views, and in which:
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A bottom surface 30 of the channel 24 is preferably textured. In addition, an outwardly protruding peak 32 on the ridge 26 abuts against the textured surface 30 and preferably nests within a recess 34 on the textured surface 30. The cooperation between the peak 32 and the textured surface 30 increases the surface contact between the housing parts 12 and 14 when they are positioned together in a facing relationship.
In order to secure the housing parts 12 and 14 together in a facing relationship, the outer peripheral edges 16 of the housing parts 12 and 14 are ultrasonically welded together after the housing parts are positioned together in a facing relationship. During this ultrasonic welding operation, the nesting of the peak 32 within the recess 34 of the textured surface 30 increases the surface-to-surface contact between the housing parts and thus, facilitates the ultrasonic welding operation.
In practice, the channels 24 and ridges 26 along the outer peripheral edges of the housing parts 12 and 14 are relatively small. For example, the depth of the channel 24 is preferably approximately 0.03 inches, while the height of 36 of the peak 32 is approximately 0.01 inches. However, even with such small dimensions for both the ridge 26 and channel 24 the contact between the housing parts 12 and 14 is sufficient to ensure a firm locking between the ridge 26 and channel 24, as well as a firm attachment after the ultrasonic welding operation.
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Having described my invention, it can be seen that the present invention provides a novel lint roller holder which is not only inexpensive to manufacture, but also of a high quality construction.
Having described my invention, however, many modifications thereto will become apparent to those of skill in the art to which it pertains without deviation from the spirit of the invention, as defined by the scope of the appended claims.