The present invention relates to a roller lifter.
Patent Document 1 discloses a roller lifter including a roller brought into contact with a cam, a shaft (a support pin) rotatably supporting the roller and a pair of opposed portions (a pair of supports) through which both ends of the shaft are inserted and swaged to be fixed, respectively. Both opposed portions are formed integrally with a cylindrical portion (a lifter body). The cylindrical portion is reciprocated via the roller in an up-down direction in a cylinder head. The cylindrical portion has an outer periphery serving as a sliding surface which is slid on an inner periphery of the cylinder head. The outer periphery of the cylindrical portion requires a strict dimensional control in order to be smoothly slidable without backlash in the cylinder head.
Patent Document 1: Japanese Patent Application Publication No. JP-A-2014-1706
In the above-described conventional roller lifer, however, the opposed portions sometimes fall inward so as to come closer to each other since outer surfaces of the opposed portions are subjected to high pressure during the swaging of the shaft. If the opposed portions are deformed, an outer peripheral wall of the cylindrical portion, which is integrally continuous from the opposed portions, would also be deformed with high possibility, with a result that an outer diameter of the cylindrical portion could not be maintained in a proper dimensional accuracy.
The present invention was made in view of the foregoing circumstances, and an object thereof is to provide a roller lifter which can maintain the outer diameter in a proper dimensional accuracy.
A roller lifter according to the present invention includes a roller brought into contact with a cam, a shaft rotatably supporting the roller, a pair of opposed portions through which both ends of the shaft are inserted respectively, and a cylindrical portion disposed to be fixed at a relative position to the pair of opposed portions. The pair of opposed portions being opposed to each other in a right-left direction. In the roller lifter, the cam is rotated so that the cylindrical portion is reciprocated via the roller. The roller lifter comprises a first member including at least the pair of opposed portions and a second member separate from the first member and couplable via a coupling portion to the first member, the second member including at least the cylindrical portion. In the roller lifter, the first member includes a bridge portion constructed between upper ends of the opposed portions. The bridge portion has a front end and a rear end to both of which a front drooping portion and a rear drooping portion are bendingly continuous, respectively. The first member is inserted into the cylindrical portion in a normal posture while the front drooping portion and the rear drooping portion are in abutment against an inner periphery of the cylindrical portion. A pair of the front drooping portions are provided at both sides of a frontwardly projecting projection so that the projection is interposed between the pair of front drooping portions, the projection being formed to be continuous to the bridge portion in a stepless manner linearly in a front-back direction. The cylindrical portion includes a front part provided a recess open in a lower end of the cylindrical portion. The projection is fitted in the recess.
Even though the shaft is swaged to be fixed to the paired opposed portions, the outer diameter of the cylindrical portion can be maintained in a proper dimensional accuracy without influences of the swaging of the shaft reaching the cylindrical portion when the first member including the pair of opposed portions through which the ends of the shaft are inserted is coupled to the second member including the cylindrical portion.
Favorable forms of the present invention will be described.
The cylindrical portion has a bottom wall and a peripheral wall rising from an outer periphery of the bottom wall. The coupling portion includes a convex portion provided on either one of the bridge portion and the bottom wall and a hole provided in the other of the bridge portion and the bottom wall. The convex portion is inserted through the hole and swaged to be fixed to the other of the bridge portion and the bottom wall. Since the convex portion is provided on one of the bridge portion and the bottom wall and the hole is provided in the other of the bridge portion and the bottom wall, the influences of the swaging of the convex portion do not directly reach the cylindrical portion, with the result that the outer diameter of the cylindrical portion can be maintained in a more proper dimensional accuracy. Furthermore, since the convex portion is inserted through the hole and then swaged to be fixed to the other of the bridge portion and the bottom wall, the roller shaft can easily be manufactured and the integrity of the first and. second members can be improved.
The convex portion is provided on the bridge portion and the hole is provided in the bottom wall. Contrarily, if the convex portion is provided on the bottom wall and the hole is provided in the bridge portion, a distal end of the convex portion would possibly interfere with the roller when the convex portion is inserted through the hole, so that the roller lifter needs to be set so as to avoid such interference. This would result in an increase in the height of the roller lifter and a large limitation in the design of the roller lifter. However, when the convex portion is provided on the bridge portion and the hole is provided in the bottom wall, the distal end of the convex portion can be caused to escape inside the bottom wall having a higher design freedom.
The pair of opposed portions are provided with respective bearing holes, and the both ends of the shaft are slidably inserted into the respective bearing holes so that the shaft is rotatably supported by the opposed portions. Retaining portions are provided on outer peripheries of both end surfaces of the shaft respectively. The retaining portions protrude so as to face surrounding portions of the bearing holes respectively. According to this construction, since the ends of the shaft need not to be swaged to be fixed to the respective opposed portions, the opposed portions have less possibility of deformation with the result that the opposed portions can be maintained in a proper dimensional accuracy. Furthermore, when the shaft is rotatably supported on the opposed portions, the service life of the shaft can be improved since an area of load acting on the shaft continually changes circumferentially.
The pair of opposed portions are provided with respective bearing holes, and the both ends of the shaft are disposed so as to project outside the pair of opposed portions after having been inserted through the bearing holes, respectively. The both end surfaces of the shaft are located to be abuttable against an inner periphery of the cylindrical portion when the first member and the second member are coupled to each other. According to this construction, since the ends of the shaft need not to be swaged to be fixed to the respective opposed portions, the opposed portions have less possibility of deformation with the result that the opposed portions can be maintained in a proper dimensional accuracy. Furthermore, manufacturing costs can be reduced since no special process needs to be applied to both end surfaces of the shaft.
<First Embodiment>
A first embodiment of the present invention will be described with reference to the drawings. A roller lifter 10 of the first embodiment is applied to a pump lifter provided in a fuel supply system 80 of an internal combustion engine. The roller lifter 10 includes a first member 20 and a second member 60. The first and second members 20 and 60 are separate from each other and are coupled to each other via a coupling portion comprising a convex portion 29 and a hole 66 both of which will be described later. In the following description, an up-down direction is based on the views except for
The first member 20 is generally formed into the shape of an integrally continuous plate and includes a pair of opposed portions 21 which are opposed to each other so as to be substantially parallel to each other in a widthwise direction and a bridge portion 22 bridged between upper ends of the respective opposed portions 21, as shown in
A roller 30 is rotatably supported via a rolling member 24 on the outer periphery of the shaft 25, as shown in
The bridge portion 22 is formed into the shape of a band plate extending in a front-back direction and has a rear end and a front end. The rear end has a rear drooping portion 26 which is downwardly bent to droop and has an arc-shaped section. The front end also has front drooping portions 27 each of which is downwardly bent to droop and has an arc-shaped section. As shown in
A columnar convex portion 29 is provided at an upper position on an upper surface of the bridge portion 22, which upper position is located above the roller 30 disposed between the opposed portions 21. An amount of protrusion of the convex portion 29 is limited to a level slightly larger than a wall thickness of a bottom wall 62 of the second member 60, which wall will be described later.
As shown in
The lower peripheral wall 64 includes a front part provided with a recess 65. The recess 65 is formed to have a substantially rectangular opening extending from a height position that is level with an underside of the bottom wall 62 to a lower end of the peripheral wall 63, as viewed at the front. The bottom wall 62 is provided with a circular hole 66 open at a central part of the bottom wall 62. An inverse tapered portion 67 having a diameter gradually increased toward the underside of the bottom wall 62 is provided at a lower part of the hole 66.
Next, a method of manufacturing the roller lifter 10 of the embodiment will be described. Prior to the assembly of the first member 20 to the second member 60, the shaft 25 is mounted to both opposed portions 21 of the first member 20. In this case, the roller 30 is previously supported on the shaft 25, and both ends of the shaft 25 are swaged thereby to be attached to the outer surfaces of the opposed portions 21 while both ends of the shaft 25 are fitted in the bearing holes 23 of the opposed portions 21, respectively.
Subsequently, the first member 20 is put inside the lower peripheral wall 64 of the cylindrical portion 61 from below. In the process of putting the first member 20 inside the second member 60, the projection 28 is inserted into the recess 65 to be fitted therein, and the front drooping portion 27 and the rear drooping portion 26 are slid on an inner periphery of the lower peripheral wall 64, whereby the first member 20 is inserted into the second member 60 to be positioned in a normal posture. Furthermore, the convex portion 29 is guided by the inverse tapered portion 67 to be fitted into the hole 66.
When the first member 20 has normally been incorporated inside the lower peripheral wall 64, the first member 20 is disposed so that an upper surface of the bridge portion 22 abuts against the underside of the bottom wall 62 substantially in a face-to-face contact state and so that the convex portion 29 is inserted through the hole 66 with a distal end thereof projecting above an upper surface of the bottom wall 62. Subsequently, as shown in
When both ends of the shaft 25 are swaged to be fixed to the respective opposed portions 21, the opposed portions would sometimes fall inward so as to come closer to each other since outer surfaces of the opposed portions 21 are subjected to high pressure. In the embodiment, however, even if both opposed portions 21 are deformed during the swaging, the influences of the deformation of the opposed portions 21 do not reach the cylindrical portion 61, since the first member 20 can be mounted to the second member 60 after the shaft 25 has been fixed to the opposed portions 21. Accordingly, the outer periphery of the cylindrical portion 61 is maintained in a proper dimensional accuracy.
Thereafter, the roller lifter 10 is incorporated into the fuel supply system 80 as shown in
Upon rotation of the cam 90 in the above-described construction, the cylindrical portion 61 is reciprocated in the up-down direction by a stroke volume according to an amount of lift of the cam 90, and the driven member 70 is also reciprocated in the up-down direction. Thus, the reciprocal drive of the driven member 70 force-feeds an operating oil.
The outer periphery of the cylindrical portion 61 is slid on an inner periphery of the sliding hole 73 when the cylindrical portion 61 is reciprocated in the sliding hole 73 of the cylinder head 72. This requires a high processing accuracy in regard to the outer periphery of the cylindrical portion 61. In the embodiment, the roller lifter 10 has a split structure including the first member 20 and the second member 60 in order that influences of deformation of both opposed portions during the swaging of the shaft 25 may be prevented from reaching the cylindrical portion 61. This is of great significance. The distal end of the projection 28 projecting from the recess 65 of the cylindrical portion 61 is slidably fitted in a guide groove 77 annexed to the sliding hole 73 when the cylindrical portion 61 is reciprocated in the sliding hole 73 of the cylinder head 72, whereby the cylindrical portion 61 is prevented from rotation about an axis in the sliding hole 73.
According to the above-described embodiment, the first member 20 is coupled to the second member 60 (the cylindrical portion 61) with the shaft 25 being swaged to be fixed to the paired opposed portions 21, with the result that the outer diameter of the cylindrical portion 61 can be maintained in a proper dimensional accuracy without influences of the swaging of the shaft 25 reaching the cylindrical portion 61.
Furthermore, when the convex portion 29 is inserted through the hole 66 and swaged to be fixed to the bottom wall 62, the influences of the swaging do not directly reach the cylindrical portion 61 since the convex portion 29 is provided on the bridge portion 22 of the first member 20 and the hole 66 is provided in the bottom wall 62 of the cylindrical portion 61, with the result that the outer diameter of the cylindrical portion 61 can be maintained in a proper dimensional accuracy. Furthermore, since the convex portion 29 is swaged to be fixed to the bottom wall 62, the manufacture of the roller lifter can be rendered easier and the integrity of the first and second members 20 and 60 can be improved.
Additionally, since the convex portion 29 is provided on the bridge portion 22 and the hole 66 is provided in the bottom wall 62, the distal end of the convex portion 29 is caused to escape above the bottom wall 62 and the convex portion 29 is avoided from interference with another part such as the roller 30. This improves the freedom in design.
<Second Embodiment>
The shaft 25A is rotatably supported via the bearing holes 23 by the opposed portions 21. Both ends of the shaft 25A are provided with retaining portions 19 which protrude so as to face surrounding portions 18 of the bearing holes 23 in the outer surfaces of the opposed portions 21 and are capable of being caught on the surrounding portions 18 of the bearing holes 23, respectively.
The retaining portions 19 are formed by an upsetting process in which forces are imparted to annular protruding portions axially protruding from outer peripheries of the end surfaces (the axial end surfaces of the shaft 25A) of the shaft 25A respectively. More specifically, the retaining portions 19 are pressed thereby to be deformed so as to protrude outward in a radial direction which intersects with an axial direction on an outer circumference of the shaft 25A, with the result that protrusions 16 having substantially triangular sections are formed at outer circumferential sides, respectively, as shown in
In the second embodiment, both ends of the shaft 25A are circumferentially slid on the inner peripheries of the bearing holes 23 of the opposed portions 21 according to the rotation of the roller 30 thereby to be rotationally displaced relative to the opposed portions 21, respectively. Accordingly, a load area of the shaft 25A continually changes circumferentially without being limited to a certain range. This can render the service lives of the shaft 25A and both opposed portions 21 longer. Furthermore, since both ends of the shaft 25A are not fixed by the swaging to the outer surfaces of the opposed portions 21, the opposed portions 21 can be prevented from deformation causing the opposed portions 21 to fall inward with the coupling positions to the bridge portions 22 serving as fulcrums, respectively. Consequently, the dimensional accuracy of the opposed portions 21 can also be improved in addition to that of the cylindrical portion 61.
<Third Embodiment>
The shaft 25B is formed into a columnar or cylindrical shape and extends substantially straight over an entire length that is an axial direction (a widthwise direction as viewed in
In assembly, the shaft 25B formed as described above is inserted through the first member 20 in a single state so as to be coaxial with the bearing holes 23 of the opposed portions 21. Then, after having been inserted through the respective bearing holes 23, both ends of the shaft 25B are disposed so as to substantially horizontally project outwards from the outer surfaces of the opposed portions 21.
Subsequently, the first member 20 is inserted inside the lower peripheral wall 64 of the cylindrical portion 61 from below and thereafter, the convex portion 29 having been inserted through the hole 66 is swaged to be fixed to the bottom wall 62. The first member 20 is thus coupled to be fixed to the second member 60. The third embodiment is similar to the first embodiment in this respect.
In the third embodiment, the first member 20 is inserted inside the lower peripheral wall 64 of the cylindrical portion 61, whereby both end surfaces of the shaft 25B (both axial end surfaces of the shaft 25B) are disposed in proximity to the inner periphery of the lower peripheral wall 64 so as to be abuttable against the inner periphery of the lower peripheral wall 64. Accordingly, when the shaft 25B is about to displace in a direction such that the shaft 25B drops out of the bearing holes 23 (in the widthwise direction as viewed in
<Other Embodiments>
The present invention should not be limited by the embodiments described above with reference to the drawings. The technical scope of the present invention encompasses the following embodiments, for example.
10 . . . roller lifter;
18 . . . surrounding portions (of bearing holes);
20 . . . first member;
21 . . . opposed portions;
22 . . . bridge portion;
23 . . . bearing holes;
25, 25A, 25B . . . shaft;
29 . . . convex portion;
30 . . . roller;
60 . . . second member;
61 . . . cylindrical portion;
62 . . . bottom wall;
63 . . . peripheral wall; and
66 . . . hole
Number | Date | Country | Kind |
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2014-126866 | Jun 2014 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2015/063718 | 5/13/2015 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2015/194289 | 12/23/2015 | WO | A |
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05-288015 | Nov 1993 | JP |
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2011-163253 | Aug 2011 | JP |
2013-217304 | Oct 2013 | JP |
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Entry |
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International Preliminary report on Patentability for PCT/JP2015/063718 dated Apr. 28, 2016 (with English translation). |
International Search Report for PCT/JP2015/063718, dated Jul. 14, 2015 in English and Japanese Language. |
Number | Date | Country | |
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20170191384 A1 | Jul 2017 | US |